D/UL HARDWARE MANUAL FX 2NC (D/UL) SERIES PROGRAMMABLE CONTROLLERS
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1 D/UL HARDWARE MANUAL FX 2NC (D/UL) SERIES PROGRAMMABLE CONTROLLERS
2 FX2NC Series Programmable Controllers Foreword This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX2NC and should be read and understood before attempting to install or use the unit. If in doubt at any stage during the installation of the FX2NC always consult a professional electrical engineer who is qualified and trained to the local and national standards. If in doubt about the operation or use of the FX2NC please consult the nearest Mitsubishi Electric distributor. This manual is subject to change without notice.
3 FX2NC Series Programmable Controllers FX2NC (D/UL) Series Programmable Controllers Hardware Manual Manual number : JY992D87201 Manual revision : F Date : June 2010 This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual. i
4 FX2NC Series Programmable Controllers Guidelines for the safety of the user and protection of the FX2NC. This manual provides information for the installation and use of the FX2NC. The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows; a) Any engineer who is responsible for the planning, design and construction of automatic equipment using the product associated with this manual should be of a competent nature, (trained and qualified to the local and national standards required to fulfill that role). These engineers should be fully aware of all aspects of safety with regards to automated equipment. b) Any commissioning or service engineer must be of a competent nature, trained and qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed product. This includes being completely familiar with all associated documentation for the said product. All maintenance should be carried out in accordance with established safety practices. c) All operators of the completed product should be trained to use that product in a safe and co-ordinated manner in compliance to established safety practices. The operators should also be familiar with documentation which is connected with the actual operation of the completed equipment. Note : The term completed equipment refers to a third party constructed device which contains or uses the product associated with this manual. ii
5 FX2NC Series Programmable Controllers Note s on the symbology used in this manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of the equipment. Whenever any of the following symbols are encountered, its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning. Hardware warnings 1) Indicates that the identified danger WILL cause physical and property damage. 2) Indicates that the identified danger could POSSIBLY cause physical and property damage. 3) Indicates a point of further interest or further explanation. Software warning 4) Indicates special care must be taken when using this element of software. 5) Indicates a special point which the user of the associate software element should be aware of. 6) Indicates a point of interest or further explanation. iii
6 FX2NC Series Programmable Controllers Under no circumstances will Mitsubishi Electric be liable responsible for any consequential damage that may arise as a result of the installation or use of this equipment. All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples. Please contact a Mitsubishi Electric distributor for more information concerning applications in life critical situations or high reliability. Registration Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company. iv
7 FX2NC Series Programmable Controllers Contents. Guideline...ii 1. Introduction Unit accessories World Spec Model name Serial numbers Configuration Summary Current consumption and input/output points Rules System configuration example Quick judgment Terminal layouts Main units FX2NC Extension blocks FX2N and FX0N Extension blocks v
8 FX2NC Series Programmable Controllers Contents. 3. Installation notes Product outline FX2NC RUN/STOP Control General specifications PC mounting arrangements Connection of extension blocks to main unit DIN rail mounting Direct mounting Extension cable installation General notes Memory Board installation Wiring techniques Termination of connector style I/O Termination of screw terminals Termination of connector style I/O cables Power supply Power supply cautions Earthing / Grounding vi
9 FX2NC Series Programmable Controllers Contents. 5. Inputs V DC input specifications Typical wiring Input circuit connection Diodes and inputs connected in series; Resistors and inputs connected in parallel; AC110V input Extension block Input circuit connection Programming caution Outputs Transistor output specification Response times Output circuit configuration Transistor output example Relay output specification Product life of relay contacts Output circuit configuration Relay output example Triac (SSR) output specifications In-rush currents Output circuit configuration Triac output example Applying safe loads vii
10 FX2NC Series Programmable Controllers Contents. 7. Diagnostics Preliminary checks Basic diagnostics BATT LED ON ERROR LED flashes (PROGRAM ERROR) ERROR LED ON (CPU ERROR) Common errors Writing of program and program check [power ON and PLC stopped] Replacing the battery Maintenance Error flags ON indicates error Error registers Error codes Instruction list Discontinued model Appendix Precautions for Battery Transportation Regulated FX2NC Series products Transport guidelines Handling of Batteries and Devices with Built-in Batteries in EU Member States Disposal precautions Exportation precautions Regulated FX2NC Series products viii
11 FX2NC Series Programmable Controllers Introduction 1. 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 DISCONTINUED MODEL 9 APPENDIX
12 FX2NC Series Programmable Controllers Introduction 1.
13 FX2NC Series Programmable Controllers Introduction Introduction This manual covers the hardware installation instructions for the following programmable controller (PC) product ranges; - FX2NC main units. - FX2NC extension blocks and special function blocks Table 1.1 : Main units DIMENSIONS INPUT OUTPUT POWER MODEL mm (inches) SUPPLY QTY TYPE QTY TYPE W H D FX2NC-16MT-D/UL 8 8 FX2NC-32MT-D/UL FX2NC-64MT-D/UL 32 24V DC 32 Sink FX2NC-96MT-D/UL Transistor (Sink) 24V DC +20% -15% Ripple Voltage (p-p) 5% or less 35 (1.4) 60 (2.4) 86 (3.4) 90 (3.5) 87 (3.4) MASS kg (lbs) 0.2 (0.44) 0.35 (0.77) 0.45 (0.99) 1-1
14 FX2NC Series Programmable Controllers Introduction 1. Figure 1.1 :Main unit dimensions UNITS: mm (inches) 1-2
15 FX2NC Series Programmable Controllers Introduction 1. Table 1.2 : Extension blocks DIMENSIONS mm (inches) INPUT OUTPUT MODEL QTY TYPE QTY DEVICE TYPE W H D 24V DC FX2NC-16EX-D/UL Sink 14.6 (0.6) FX2NC-16EYT-D/UL Transistor Sink 90 24V DC (3.5) FX2NC-32EX-D/UL Sink 26.2 (1.0) FX2NC-32EYT-D/UL Transistor Sink 110V FX0N-8EX-UA1/UL 8 AC FX2N-8EX-UA1/UL inputs FX0N-8EX-ES/UL FX2N-8EX-ES/UL FX0N-8ER-ES/UL FX2N-8ER-ES/UL FX0N-8EYR-ES/UL FX2N-8EYR-ES/UL FX0N-8EYT-ESS/UL FX2N-8EYT-ESS/UL V DC Sink/ Source Relay Transistor Source FX0N-16EX-ES/UL 16 24V DC Sink/ Source FX0N-16EYR-ES/UL Relay - FX0N-16EYT-ESS/UL Transistor Source 43 (1.7) 70 (2.8) 90 (3.5) 87 (3.4) 87 (3.4) MASS kg (lbs) 0.15 (0.33) 0.2 (0.44) 0.2 (0.44) 0.3 (0.66) 1-3
16 FX2NC Series Programmable Controllers Introduction 1. Table 1.2 : Extension blocks MODEL QTY TYPE QTY DEVICE TYPE W H D 24V DC FX2N-16EX-ES/UL 16 Sink/ Source (1.6) (3.5) (3.4) FX2N-16EYR-ES/UL Relay - FX2N-16EYT-ESS/UL Transistor Source Table 1.3 : Connector conversion adapter MODEL FX2NC-CNV-IF INPUT DESCRIPTION OUTPUT Extension blocks and special functions blocks of FX2N and FX0N is connected by this adapter DIMENSIONS mm (inches) W H D 14.6 (0.6) DIMENSIONS mm (inches) 90 (3.5) 74 (2.9) MASS kg (lbs) 0.3 (0.66) MASS kg (lbs) 0.15 (0.33) 1-4
17 FX2NC Series Programmable Controllers Introduction 1. Figure 1.2 :Extension block dimensions UNITS: mm (inches) FX0N, FX2N Extension block dimensions (See sec. 3.7) 1-5
18 FX2NC Series Programmable Controllers Introduction 1. Figure 1.3 :Connector conversion adapter UNITS: mm (inches) Table 1.4 :Special function blocks MODEL FX2N-2AD DESCRIPTION NUMBER OF I/O I O POWER SUPPLY Internal 5V DC External 24V DC mA 50mA *1 43 (1.7) FX2NC-4AD mA 130mA Analog to digital converter FX2N-4AD mA 55mA FX2N-8AD mA 80mA DIMENSIONS mm (inches) W H D 20 (0.8) 55 (2.1) 75 (2.9) 90 (3.5) 87 (3.4) 89 (3.5) 87 (3.4) 75 (2.9) MASS kg (lbs) 0.2(0.44) 0.13 (0.29) 0.3(0.66) 0.4(0.88) 1-6
19 FX2NC Series Programmable Controllers Introduction 1. Table 1.4 :Special function blocks MODEL FX0N-3A Analog / Digital converter FX2N-5A mA 90mA FX2N-2DA DESCRIPTION NUMBER OF I/O mA 90mA *1 43 (1.7) Digital to analog converter FX2NC-4DA mA 130mA 55 (2.1) mA 85mA *1 43 (1.7) FX2N-4DA mA 200mA FX2N-4AD-PT PT 100 probe interface mA 50mA FX2N-4AD-TC Thermo-couple interface mA 50mA FX2N-2LC Temperature control mA 55mA FX2N-1HC mA - FX2NC-1HC High speed counter mA - 24 (0.9) 55 (2.1) 20.2 (0.8) FX2N-1PG-E Pulse output, Position mA 40mA 43 FX2N-10PG control mA 70mA *2 (1.7) FX2N-10GM W Positioning controller FX2N-20GM W I O POWER SUPPLY Internal 5V DC External 24V DC DIMENSIONS mm (inches) W H D 60 (2.4) 86 (3.4) 90 (3.5) 87 (3.4) 89 (3.5) 87 (3.4) 89 (3.5) 87 (3.4) MASS kg (lbs) 0.2(0.44) 0.3(0.66) 0.2(0.44) 0.13 (0.29) 0.3(0.66) 0.13 (0.29) 0.2(0.44) 0.3(0.66) 0.4(0.88) 1-7
20 FX2NC Series Programmable Controllers Introduction 1. Table 1.4 :Special function blocks MODEL FX2N-1RM-E- SET DESCRIPTION NUMBER OF I/O Programmable cam switch W FX2N-232IF RS-232C Interface block mA 80mA FX2N-16CCL-M CC-Link Interface block *3 8 *3-150mA I O POWER SUPPLY Internal 5V DC External 24V DC DIMENSIONS mm (inches) W H D *1 : Internal 24V DC *2 : When the voltage of the external DC power supply is 24V DC and 5V DC, the current is 70 ma and 100 ma, respectively. *3 : Maximum number of I/O points per system Connection is allowed as far as the following condition is satisfied: (Actual number of I/O points of PLC) + (Number of points occupied by special extension blocks) + (Number of points occupied by FX2N-16CCL-M: 8) + (32 x Number of remote I/O modules) 256 *4 : For details, refer to the FX2N-64CL-M user's manual. *5 : The value depends on the switch setting. 55 (2.1) 55 (2.1) 111 (4.4) 97 (3.8) 0.5(1.1) 0.3(0.66) FX2N-32CCL CC-Link Interface block mA 50mA 0.2(0.44) FX2N-64CL-M CC-Link/LT Interface block *4 8 *4 190mA 25mA *4 (3.5) (3.4) 0.15 (0.01) 43 MELSEC-I/O LINK (1.7) FX2N-16LNK-M Remote I/O system master *5 200mA 90mA 0.5(1.1) block 85 (3.3) MASS kg (lbs) 0.4(0.88) FX0N-16NT Net-mini interface mA 60mA 0.2(0.44) 1-8
21 FX2NC Series Programmable Controllers Introduction Unit accessories - MPU-Main unit : FX2NC-100MPCB main unit power supply cable and FX2NC-100BPCB input extetion block power supply cable. - FX2NC Input extention block : FX2NC-10BPCB1 input extention block power supply cable. - FX2NC output extention and FX0N, FX2N extention block : I / O label kit. 1.2 World Spec. Table 1.5 : World / Japanese Spec. Input World spec models : SINK / SOURCE. Sink / Source Japanese models : ALWAYS SINK. Outputs Transistor World spec models : ALWAYS SOURCE. Japanese models : ALWAYS SINK. 1-9
22 FX2NC Series Programmable Controllers Introduction Model name A) B) C) FX 2NC -16MT- -D / UL G) F) E) D) Table 1.6 : Model table A) PC type : FX2NC, FX2N, FX0N B) Total number of I / O channels Unit type M MPU - main unit C) E Powered extension unit EX Extension block, input EY Extension block, output Output type R Relay D) S Triac (SSR) T Transistor E) T Terminal style I/O.,Only FX2NC. F) Features Omit AC, Japanese spec. D DS 24V DC Japanese spec. 24V DC World spec. DSS 24V DC World spec., DC source transistor ES ESS UA1 AC Power Supply World spec.,dc sink transistor AC Power Supply World spec., DC source transistor AC Power Supply, AC inputs G) UL CE,UL registered product 1-10
23 FX2NC Series Programmable Controllers Introduction Serial numbers <Product during December, 2009 or earlier> <Product from January, 2010> 9 Z Control number Month (Example: Dec.): 1 to 9 = January to September, X = October, Y = November, Z = December Year (Example: 2009): Last digit of year Control number Month (Example: Jan.): 1 to 9 = January to September, X = October, Y = November, Z = December Year (Example: 2010): Last two digit of year 1-11
24 FX2NC Series Programmable Controllers Introduction Configuration Figure 1.4 :Schematic system FX0N-232ADP FX0N-485ADP FX2NC-232ADP FX2NC-485ADP FX2NC-EEPROM-16 FX2NC-RTC FX2NC-EEPROM-4C FX2NC-EEPROM16C FX2NC-ROM-CE1 RS 422/RS 232 CONVERTER FX-232AW FX-232AWC FX-232AWC-H F G RS422/USB CONVERTER FX-USB-AW MELSEC MEDOC FX-PCS/AT-EE GX IEC Developer FX-PCS/WIN-E GX Developer FX-30P FX-20P-E-SET0 FX-20P-E FX-10P-E 1 2 FX2NC-16MT-D/UL FX2NC-32MT-D/UL FX2NC-64MT-D/UL FX2NC-96MT-D/UL J K I 3 4 A 5 FX-16E-TB FX-32E-TB FX-16EYR-TB FX-16EYT-TB FX-16EX-A1-TB FX2NC-16EX-D/UL FX2NC-16EYT-D/UL FX2NC-32EX-D/UL FX2NC-32EYT-D/UL FX2NC-4AD FX2NC-4DA FX2NC-1HC FX2NC-CNV-IF FX-10DU-E FX-40DU-ES FX-20DU-E FX-40DU-TK-ES FX-25DU-E FX-50DU-TK(S)-E FX-30DU-E F930GOT F940GOT 6 L B C H FX2N-16EX-ES/UL FX2N-16EYR-ES/UL FX2N-16EYT-ESS/UL FX0N-8EX-ES/UL FX0N-8EX-UA1/UL FX0N-8ER-ES/UL FX0N-8EYR-ES/UL FX0N-8EYT-ESS/UL FX2N-8EX-ES/UL FX2N-8EX-UA1/UL FX2N-8ER-ES/UL FX2N-8EYR-ES/UL FX2N-8EYT-ESS/UL FX0N-16EX-ES/UL FX0N-16EYR-ES/UL FX0N-16EYT-ESS/UL D FX0N-3A FX2N-5A FX2N-2AD FX2N-2DA FX2N-4AD FX2N-4DA FX2N-8AD FX2N-2LC FX2N-4AD-PT FX2N-4AD-TC FX2N-1HC FX2N-10PG FX2N-1PG-E FX2N-10GM FX2N-20GM FX2N-1RM-E-SET FX2N-232IF FX2N-32CCL FX2N-16CCL-M FX2N-64CL-M FX2N-16LNK-M FX0N-16NT E 1-12
25 FX2NC Series Programmable Controllers Introduction 1. Table 1.7 : Configuration notes A MPU-Main unit (Main Processing Unit) Left hand side port Note B Extension block, Special function block Memory port C Connector conversion adapter Programming port D Extension block I/O port E Special function block MPU bus port F Function adapters Unit bus port G H I J K L Memory board (Real time clock) Data access units, GOT Dedicated programming Computer interface Computer software Terminal block When connecting peripheral equipment (programming tool or GOT [direct connection to CPU]) via the FX2NC-232ADP or the FX0N-232ADP, FX2NC main unit should be the following setting condition. - Set the special data register for the communication format setting of the channel connecting the peripheral equipment (D8120) to K0. - Set the communication parameter to "Not set". 1-13
26 FX2NC Series Programmable Controllers Introduction Summary Connection of FX2NC series extension blocks only The FX2NC series input extension blocks and FX2NC series output extension blocks can be directly connected to the FX2NC series main unit. These input/output extension blocks can be connected in the desired order. After connection, octal numbers will be assigned to the input/ output points of the extension blocks. These octal numbers are regarded as the input/output numbers. The smallest number will be assigned to the input/output point next to the main unit, and then sequentially increased for the subsequent input/output points. Before connection, calculate the number of connectable input/output points by referring to Sec , or quickly obtain this number using the table shown in Sec X020 X040 X060 X100 X000-X017 - X037 - X057 - X077 - X117 FX2NC-32MT-D/UL X: 16 points Y: 16 points 16EX 16 points 16EX 16 points 16EYT 16 points 16EX 16 points 16EYT 16 points 16EYT 16 points 16EX 16 points 16EYT 16 points Y000-Y017 Y020 Y040 Y060 Y100 - Y037 - Y057 - Y077 - Y
27 FX2NC Series Programmable Controllers Introduction 1. Connection of FX0N and FX2N series extension blocks and function adapter To connect the FX2NC series main unit to the FX0N or FX2N series extension blocks, be sure to connect the FX2NC-CNV-IF connector conversion adapter first. Following the adapter, you can connect up to 4 blocks. In addition, one special adapter can be connected to the left side of the base unit. Before connection, calculate the number of connectable input/output points by referring to Sec FX0N-232ADP (Function adapter) FX2NC-CNV-IF (Connector conversion adapter) FX2NC-32MT -D/UL FX2NC Series extension blocks FX2N-16EYR -ES/UL relay output block FX2N-232IF RS-232C block FX2N-1PG-E pulse output block FX2N-4AD analog block 4 blocks, maximum 1-15
28 FX2NC Series Programmable Controllers Introduction Current consumption and input/output points The following tables show the current consumption and input/output points of various types of FX2NC series main units, extension blocks, and special function blocks. While referring to Sec , calculate the total current consumption and total input/output values using the following main unit values (values through ), extension block values, and special function block values. Table 1.8 : Base units MODEL CURRENT CAPACITY 5V DC INPUT X OUTPUT Y TOTAL FX2NC-16MT-D/UL 600mA FX2NC-32MT-D/UL 560mA FX2NC-64MT-D/UL 480mA FX2NC-96MT-D/UL 400mA
29 FX2NC Series Programmable Controllers Introduction 1.. Table 1.9 : Extension blocks MODEL CURRENT CONSUMPTION 5V DC INPUT X OUTPUT Y TOTAL FX2NC-16EX-D/UL 30mA FX2NC-16EYT-D/UL 50mA FX2NC-32EX-D/UL 60mA FX2NC-32EYT-D/UL 100mA FX0N-8ER-ES/UL FX2N-8ER-ES/UL 25mA 4(8) 4(8) 16 *1 FX0N-8EX-ES/UL FX2N-8EX-ES/UL 25mA 8-8 FX0N-8EX-UA1/UL FX2N-8EX-UA1/UL 25mA 8-8 FX0N-8EYR-ES/UL FX2N-8EYR-ES/UL 30mA FX0N-8EYT-ESS/UL FX2N-8EYT-ESS/UL 30mA FX0N-16EX-ES/UL 40mA FX0N-16EYT-ESS/UL 40mA FX0N-16EYR-ES/UL 40mA FX2N-16EX-ES/UL 45mA FX2N-16EYR-ES/UL 40mA FX2N-16EYT-ESS/UL 180mA *1:8 points are used for actual input/output, however, this block should occupy 16 input/output points. 1-17
30 FX2NC Series Programmable Controllers Introduction 1. Table 1.10: Special function block Function adapters CURRENT CONSUMPTION 5V DC INPUT X OUTPUT Y MODEL X/Y TOTAL FX0N-3A 30mA FX0N-16NT 20mA FX2N-2AD 20mA FX2N-4AD 30mA FX2NC-4AD 50mA FX2N-8AD 50mA FX2N-4AD-PT 30mA FX2N-4AD-TC 30mA FX2N-5A 70mA FX2N-2DA 30mA FX2N-4DA 30mA FX2NC-4DA 30mA FX2N-8AD 50mA FX2N-2LC 70mA FX2N-1HC 90mA FX2NC-1HC 90mA FX2N-1PG-E 55mA FX2N-10PG 120mA FX2N-232IF 40mA
31 FX2NC Series Programmable Controllers Introduction 1. CURRENT CONSUMPTION 5V DC INPUT X OUTPUT Y MODEL X/Y TOTAL FX2N-16CCL-M - *1 8 *1 8 FX2N-32CCL 130mA FX2N-64CL-M 190mA *2 8 *2 *2 FX2N-16LNK-M 200mA *3 *3 *3 *3 FX2N-10GM FX2N-20GM FX2N-1RM-E-SET * FX0N-232ADP 200mA FX2NC-232ADP 100mA FX0N-485ADP 30mA FX2NC-485ADP 150mA FX-2PIF 290mA *1:Maximum number of I/O points per system Connection is allowed as far as the following condition is satisfied: (Actual number of I/O points of PLC) + (Number of points occupied by special extension blocks) + (Number of points occupied by FX2N-16CCL-M: 8) + (32 x Number of remote I/O modules) 256 *2:For details, refer to the FX2N-64CL-M user s manual. *3:Value depends on the switch setting (16, 32, 48, 64, 96 or 128 points). *4:Maximum of 1 unit can be connected. 1-19
32 FX2NC Series Programmable Controllers Introduction Rules 1) Add the input/output points of the extension blocks and special functions blocks to the input/ output points of the main unit. The total number of input points should be 184 points or less, and the total number of output points should be also 184 points or less. The total number of input and output points should be no more than 256 points. 2) The FX2NC series main unit supplies the control power (5V DC) to the extension blocks and special function blocks. For this reason, the total current consumption of all the blocks connected to the main unit should not exceed the current capacity of the main unit. 3) Next to the FX2NC-CNV-IF, up to 4 blocks can be connected. To connect a special function unit, such as the FX2N-10GM or FX2N-1RM-E-SET, refer to the instruction manual of the corresponding special function block. Calculation form for system configuration Enter current consumption values and input/output points of the extension blocks and special function blocks while referring to Sec , and then calculate the total current value and total input and output points through. From the obtained values, judge whether the blocks can be connected. 1-20
33 FX2NC Series Programmable Controllers Introduction 1. Table 1.11 : Calculation form Block FX2NC series input extension block FX2NC series output extension block FX0N/FX2N series extension block (4 blocks, maximum) Function adapter 2-port interface Model Current consumption Number of blocks connected Current consumption number of blocks INPUT X X/Y OUTPUT Y FX2NC-16EX-D/UL 30 ma blocks ma points points FX2NC-32EX-D/UL 60 ma blocks ma points points FX2NC-16EYT-D/UL 50 ma blocks ma points points FX2NC-32EYT-D/UL 100 ma blocks ma points points ma blocks ma points points points ma blocks ma points points points ma blocks ma points points points ma blocks ma points points points ma blocks ma - FX-2PIF ma blocks ma - Total current consumption: ma Total input points: Total output points: Total input/output common points: Total points: points points points points 1-21
34 FX2NC Series Programmable Controllers Introduction 1. Judgment form a) 5V DC control current capacity check 5V DC current capacity of main unit (value shown in Sec ): ma Total current consumption of all connected blocks (value written in calculation form): ma b) Input/output point connection upper limit check Input point connection upper limit : 184 points Input points of main unit (value shown in Sec ): points Total input points of all connected blocks (value written in calculation form): points + = points Output point connection upper limit: 184 points Output points of main unit (value shown in Sec ): points Total output points of all connected blocks (value written in calculation form): points + = points Input/output point connection upper limit: 256 points Input/output points of main unit (value shown in Sec ): points Total input/output points of all connected blocks (value written in calculation form): points + = points If all the above conditions are met, the extension and special function blocks can be connected to the base block. If one of the above conditions is not met, reduce the number of input/output points or number of blocks, or change the types of blocks to be connected. 1-22
35 FX2NC Series Programmable Controllers Introduction System configuration example FX0N-485ADP (Function adapter) FX2NC-CNV-IF (Connector conversion adapter) FX2NC-32MT -D/UL FX2NC- 16EX- D/UL FX2NC- 32EX- D/UL FX2NC- 32EYT- D/UL FX2NC- 32EYT- D/UL FX2N- 16EYR- ES/UL FX2N- 1PG-E FX2N- 4AD FX2N- 4DA Main unit FX2NC series extension blocks 4 blocks, maximum 1-23
36 FX2NC Series Programmable Controllers Introduction 1. Table 1.12 : Calculation (Example) Block FX2NC series input extension block FX2NC series output extension block FX0N/FX2N series extension block (4 blocks, maximum) Function adapter 2-port interface Model Current consumption Number of blocks connected Current consumption number of blocks INPUT X X/Y OUTPUT Y FX2NC-16EX-D/UL 30 ma 1 blocks 30 ma 16 points points FX2NC-32EX-D/UL 60 ma 1 blocks 60 ma 32 points points FX2NC-16EYT-D/UL 50 ma 0 blocks 0 ma points points FX2NC-32EYT-D/UL 100 ma 2 blocks 200 ma points 64 points FX2N-16EYR-ES/UL 40 ma 1 blocks 40 ma points points 16 points FX2N-1PG-E 55 ma 1 blocks 55 ma points 8 points points FX2N-4AD 30 ma 1 blocks 30 ma points 8 points points FX2N-4DA 30 ma 1 blocks 30 ma points 8 points points FX0N-485ADP 30 ma 1 blocks 30 ma - FX-2PIF ma 0 blocks 0 ma - Total current consumption: 475 ma Total input points: 48 points Total output points : 80 points Total input/output common points: 24 points Total points: 152 points 1-24
37 FX2NC Series Programmable Controllers Introduction 1. Judgment (Example) a) 5V DC control current capacity check 5V DC current capacity of main unit (value shown in Sec ): 560 ma Total current consumption of all connected blocks (value written in calculation form): 475 ma OK b) Input/output point connection upper limit check Input point connection upper limit : 184 points Input points of main unit (value shown in Sec ): 16 points Total input points of all connected blocks (value written in calculation form): 48 points + = 64 points OK Output point connection upper limit: 184 points Output points of main unit (value shown in Sec ): 16 points Total output points of all connected blocks (value written in calculation form): 80 points + = 96 points OK Input/output point connection upper limit: 256 points Input/output points of main unit (value shown in Sec ): 32 points Total input/output points of all connected blocks (value written in calculation form): 152 points + = 184 points OK Calculation result: The 5V DC power total current consumption value and total input/output points are in the specified ranges, therefore the above system configuration is possible. 1-25
38 FX2NC Series Programmable Controllers Introduction Quick judgment To connect FX2NC series extension blocks only, use the following tables to quickly obtain the connectable input/output points. Example of quick judgment: If 96 input points are connected to the FX2NC-32MT-D/UL main unit, up to 112 output points can be connected. If the number of output points are determined first, select the same number or a slightly larger number from the output points (Y) area (area marked with *1). In this case, note that you cannot increase the corresponding number of input points shown above even if the determined number of output points is slightly smaller than the number shown in the table. However, if the same number of output points are listed twice, you can select the larger number of input points. Table 1.13: FX2NC-16M main unit (input: 8 points / output: 8 points) Input points of FX2NC series input extension block (X) Output points of FX2NC series *1 output extension block (Y) Total points including those of main unit 1-26
39 FX2NC Series Programmable Controllers Introduction 1. Table 1.14: FX2NC-32M main unit (input: 16 points / output: 16 points) Input points of FX2NC series input extension block (X) Output points of FX2NC series output extension block (Y) *1 Total points including those of main unit Table 1.15: FX2NC-64M main unit (input: 32 points / output: 32 points) Input points of FX2NC series input extension block (X) Output points of FX2NC series *1 output extension block (Y) Total points including those of main unit Table 1.16: FX2NC-96M main unit (input: 48 points / output: 48 points) Input points of FX2NC series input extension block (X) Output points of FX2NC series output extension block (Y) *1 Total points including those of main unit Example of quick judgment 1-27
40 FX2NC Series Programmable Controllers Introduction 1. MEMO 1-28
41 FX2NC Series Programmable Controllers Terminal layouts 2. 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 DISCONTINUED MODEL 9 APPENDIX
42 FX2NC Series Programmable Controllers Terminal layouts 2.
43 FX2NC Series Programmable Controllers Terminal layouts Terminal layouts The following selection of terminal layouts are taken from the FX2NC product range. Note: All layouts are diagrammatic only and are only intended to aid the creation of wiring diagrams. 2.1 Main units FX2NC-16MT-D/UL X0 X1 X2 X3 X4 X5 X6 X7 COM IN COM OUT Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 2-1
44 FX2NC Series Programmable Controllers Terminal layouts X0 X1 X2 X3 X4 X5 X6 X7 COM COM Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 IN OUT X20 X21 X22 X23 X24 X25 X26 X27 COM COM Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 COM2 COM2 IN OUT X10 X11 X12 X13 X14 X15 X16 X17 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 X30 X31 X32 X33 X34 X35 X36 X37 Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 X0 X1 X2 X3 X4 X5 X6 X7 COM COM Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 IN OUT X10 X11 X12 X13 X14 X15 X16 X17 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 X0 X1 X2 X3 X4 X5 X6 X7 COM COM Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 IN OUT X20 X21 X22 X23 X24 X25 X26 X27 COM COM Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 COM2 COM2 IN OUT X10 X11 X12 X13 X14 X15 X16 X17 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 X30 X31 X32 X33 X34 X35 X36 X37 Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 X40 X41 X42 X43 X44 X45 X46 X47 COM COM Y40 Y41 Y42 Y43 Y44 Y45 Y46 Y47 COM3 COM3 IN OUT X50 X51 X52 X53 X54 X55 X56 X57 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57 FX2NC-64MT-D/UL FX2NC-32MT-D/UL FX2NC-96MT-D/UL
45 FX2NC Series Programmable Controllers Terminal layouts FX2NC Extension blocks IN X0 X1 X2 X3 X4 X5 X6 X7 COM COM X0 X1 X2 X3 X4 X5 X6 X7 Lower Upper X0 X1 X2 X3 X4 X5 X6 X7 COM COM IN X0 X1 X2 X3 X4 X5 X6 X7 COM COM IN X0 X1 X2 X3 X4 X5 X6 X7 X0 X1 X2 X3 X4 X5 X6 X7 Lower Upper Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 OUT Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Lower Upper Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 OUT Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM2 COM2 OUT Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Lower Upper FX2NC-16EX-D/UL FX2NC-32EX-D/UL FX2NC-16EYT-D/UL FX2NC-32EYT-D/UL
46 FX2NC Series Programmable Controllers Terminal layouts FX2N and FX0N Extension blocks Y0 Y2 Y4 +V0 Y1 Y3 Y5 Y6 Y7 COM1 S/S X1 X3 COM1 Y1 Y3 X0 X2 Y0 Y2 FX0N-8ER-ES/UL FX2N-8ER-ES/UL +V0 Y1 Y3 +V1 Y5 Y7 Y0 Y2 Y4 Y6 FX0N-8EYT-ESS/UL FX2N-8EYT-ESS/UL COM1 FX2N-16EYT-ESS/UL Y0 Y2 Y4 COM1 Y1 Y3 Y5 Y6 X0 X2 X4 S/S X1 X3 X5 X6 Y7 FX2N-16EYR-ES/UL X7 FX2N-16EX-ES/UL Y2 Y4 Y6 +V1 Y0 Y1 Y3 Y5 Y7 Y2 Y4 Y6 COM2 Y0 Y1 Y3 Y5 Y7 X2 X4 X6 X0 X1 X3 X5 X7 X1 X3 X5 X7 X0 X2 X4 X6 FX0N-8EX-UA1/UL FX2N-8EX-UA1/UL Y1 Y3 COM2 Y5 Y7 Y0 Y2 Y4 Y6 FX0N-8EYR-ES/UL FX2N-8EYR-ES/UL S/S X1 X3 X5 X7 X0 X2 X4 X6 FX0N-8EX-ES/UL FX2N-8EX-ES/UL +V0 Y1 Y3 +V1 Y5 Y7 Y0 Y2 Y4 Y6 COM1 Y1 Y3 COM2 Y5 Y7 Y0 Y2 Y4 Y6 S/S X1 X3 X5 X7 X0 X2 X4 X6 FX0N-16EYT-ESS/UL FX0N-16EYR-ES/UL FX0N-16EX-ES/UL Y0 Y2 Y4 Y6 Y0 Y2 Y4 Y6 +V2 Y1 Y3 +V3 Y5 Y7 COM3 Y1 Y3 COM4 Y5 Y7 X0 X2 X4 X6 S/S X1 X3 X5 X7 2-4
47 FX2NC Series Programmable Controllers Installation notes 3. 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 DISCONTINUED MODEL 9 APPENDIX
48 FX2NC Series Programmable Controllers Installation notes 3.
49 FX2NC Series Programmable Controllers Installation notes Installation notes The installation of FX2NC products has been designed to be safe and easy. When the products associated with this manual are used as a system or individually, they must be installed in a suitable enclosure. The enclosure should be selected and installed in accordance to the local and national standards. 3-1
50 FX2NC Series Programmable Controllers Installation notes Product outline Figure 3.1:Features of the FX2NC PC 3-2
51 FX2NC Series Programmable Controllers Installation notes 3. Table 3.1 : Feature table A Slide lock for extension I/O block B C D E F G H I J K L M N O Power supply connector (Uses the 24V DC) Din rail clip Backup battery Status indicators (POWER, RUN, BATT, ERROR) Run / Stop switch Programming port Extension connector Output indicators Input indicators Output connector or Output terminal Input connector or Input terminal Function adapter connector Memory board / Real time clock board, connector Input power supply connector, input power supply connector for crossover wiring 3-3
52 FX2NC Series Programmable Controllers Installation notes FX2NC RUN/STOP Control RUN or STOP of the FX2NC can be controlled by: The RUN/STOP switch mounted next to the programming port. A standard input (X000 to X017; X000 to X007 for FX2NC-16M units) defined by the system parameters. Remotely from a personal computer or other programming peripheral. Note:The FX2NC RUN/STOP switch works in parallel with the RUN-input terminal. Please refer to table 3.2. During remote operation the FX2NC RUN/STOP status is determined by the most recently operated control. E.g. If the RUN/STOP switch is in RUN and a remote STOP is made from a personal computer the RUN/STOP switch must be switched to STOP then back to RUN to switch the MPU back to RUN mode. 3-4
53 FX2NC Series Programmable Controllers Installation notes 3. Table 3.2 : RUN/STOP selection RUN/STOP SWITCH RUN INPUT TERMINAL FX2NC MPU STATUS RUN ON RUN RUN OFF RUN STOP OFF STOP STOP ON RUN Figure 3.2: STOP RUN RUN Remote STOP STOP RUN Remote RUN RUN COM COM X0 X1 Parameter setting 3-5
54 FX2NC Series Programmable Controllers Installation notes General specifications Table 3.3 :General Specifications Item Operating Temperature Storage Temperature Operating Humidity storage Humidity Vibration Resistance *1 - Direct Mounting Vibration Resistance *1 - DIN rail Mounting Description 0 to 55 C (32 to 131 F) -20 to 70 C (-4 to 158 F) 35 to 85% Relative Humidity, No condensation 35 to 90% Relative Humidity, No condensation Hz: mm Half Amplitude Hz: 9.8 m/s 2 Acceleration Sweep Count for X, Y, Z: 10 times (80 min in each direction) Hz: mm Half Amplitude Hz: 4.9 m/s 2 Acceleration Sweep Count for X, Y, Z: 10 times (80 min in each direction) Shock Resistance *1 147m/s 2 Acceleration, Action Time: 11 ms 3 times by half-sine pulse in each direction X, Y, and Z Noise Immunity 1000 Vp-p, 1microsecond, Hz, tested by noise simulator Dielectric Withstand Voltage 500 V AC > 1 min, tested between all points, terminals and ground Insulation Resistance 5 MΩ > at 500 V DC, tested between all points, terminals and ground Ground Class D (100 Ω or less) Working atmosphere Free from corrosive or flammable gas and excessive conductive dust Working altitude <2000m *2 *1 The criterion is shown in IEC *2 Do not use the PLC under pressure higher than the atmospheric pressure. Doing so may damage the PLC. 3-6
55 FX2NC Series Programmable Controllers Installation notes PC mounting arrangements To prevent a rise in temperature, mount the units to walls. Never mount them to the floor or ceiling of an enclosure. Figure 3.3 Single row arrangement Figure 3.4 Double row arrangement using extension cable FX0N-65EC (650mm (25.59 inches); supplied separately). Figure 3.2 : Figure 3.4 : A A A FX2NC CPU FX2NC-16EX-D/UL FX2NC-32EX-D/UL A A FX2NC CPU FX2NC-16EX-D/UL FX2NC-CNV-IF A A Extension cable FX0N-65EC A A > 50mm(1.97 inches) A FX0N,FX2N Extension blocks A A A > 50mm(1.97 inches) 3-7
56 FX2NC Series Programmable Controllers Installation notes 3. Caution Units should mot be installed in areas subject to the following conditions: excessive or conductive dust, corrosive gas (salt air, Cl2, H2S, SO2, NO2, etc.) or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration. Take special care not to allow debris to fall inside the unit during installation e.g. cut wires, shavings etc. Once installation is complete remove the protective paper band: to prevent overheating. 3-8
57 FX2NC Series Programmable Controllers Installation notes Connection of extension blocks to main unit 1) Remove the connector cover from the right side of the main unit. 2) Slide up the slide lock of the main unit, and then connect an extension block. 3) Slide down the slide lock to lock the extension block. Connect the other extension blocks in the same way. Figure 3.3 : 3.6 DIN rail mounting The DIN rail (35 mm, 1.4 inches) can be directly installed on the FX2NC series programmable controller. (Do not use any screws for this installation.) To remove the main body, slightly slide down the DIN rail mounting clip. Slide the clip farther, and the rail will be locked with the clip left open. To connect the FX2N series extension blocks, slide the DIN rail mounting clip in the direction of the arrow as shown to the right. Figure 3.6 : 3-9
58 90(3.55)* 80(3.15) FX2NC Series Programmable Controllers Installation notes Direct mounting Figure 3.7 :Group1 *: FX2N-1RM is 111(4.37) = 4.5mm (0.18) 4(0.16) A UNITS: mm (inches) Table 3.4 : MODEL A MODEL A MODEL A FX2N-5A FX2N-2LC 55 (2.16) FX2N-1PG-E FX2N-4DA FX2N-2DA FX2N-10PG FX2N-4AD FX2N-2AD FX0N-232ADP 43 (1.69) FX2N-4AD-PT FX2N-32CCL FX0N-485ADP 55 (2.16) FX2N-4AD-TC FX2N-64CL-M 43 (1.69) FX0N-8E FX2N-1HC FX2N-16LNK-M FX2N-8E FX2N-232IF FX0N-3A FX2N-16CCL-M 85 (3.35) FX2N-1RM FX0N-16NT 3-10
59 80(3.15) 90(3.55) 80(3.15) 90(3.55) FX2NC Series Programmable Controllers Installation notes 3. Figure 3.8:Group2 20(0.79) FX2N-16E FX0N-16E 40(1.57) 60(2.36) 70(2.76) PW 24V D/A * FX 2NC -4DA COM4 I4+ V4+ COM3 I3+ V3+ COM2 I2+ V2+ COM1 I1+ V1+ 90(3.55") *: FX2NC-4DA is 24.2 (0.96) *: FX2NC-4AD is 20.2 (0.8) *: FX2NC-1HC is 20.2 (0.8) 90(3.55") 98(3.86") 105(4.14") FX2N-8AD (2.64") 75(2.96") UNITS: mm (inches) 3-11
60 FX2NC Series Programmable Controllers Installation notes (0.40) 16.1(0.64) FX2NC-232ADP FX2NC-485ADP 90(3.55) 65.5(2.58) 19.1 (0.76) Figure 3.9:Side view * : FX 2N -232IF is 85 (3.35) FX2N-1RM is 97(3.82) FX0N-232ADP is 68(2.68) FX2N-10PG 9(0.36) 74(2.92) 87(3.43) UNITS: mm (inches) 3-12
61 FX2NC Series Programmable Controllers Installation notes 3. 15(0.60) 74(2.92) FX2NC-4DA FX2NC-4AD FX2NC-1HC FX2N-8AD 8(0.32) 75(2.96) FX 2NC -232ADP FX2NC-485ADP * : FX2NC-485ADP is 4(0.16) 9* (0.36) 7(0.28) 74(2.92) UNITS: mm (inches) 3-13
62 FX2NC Series Programmable Controllers Installation notes Extension cable installation To connect extension blocks next to the FX2NC-CNV-IF block, use the FX0N-30EC or FX0N- 65EC extension cable. Note that only one extension cable can be used for one system. In addition, to connect extension blocks, use the FX2N-CNV-BC connector conversion adapter as shown in the following figures. Figure 3.10: Connection example 1 FX0N-30EC/FX0N-65EC FX2NC series main unit or FX2NC series extension block FX0N/FX2N series extension block FX2NC-CNV-IF FX2N-CNV-BC Figure 3.11: Connection example 2 FX0N-30EC/FX0N-65EC FX2NC series m ain unit or FX2NC series extension block FX0N/FX2N series extension block FX0N/FX2N series extension block FX2NC-CNV-IF FX2N-CNV-BC 3-14
63 FX2NC Series Programmable Controllers Installation notes General notes Always ensure that mounted units and blocks are kept as far as possible from high-voltage cables, high-voltage equipment and power equipment. 3-15
64 FX2NC Series Programmable Controllers Installation notes Memory Board installation Figure 3.12:Installation 1) Turn off the power of the programmable controller. 2) Remove the cover from the memory board installation section. 3) Connect the memory board to the connector while carefully inserting the pins. Figure 3.13:Removal 1) Turn off the power of the programmable controller. 2) Remove the cover from the memory board installation section. 3) Slowly pull up the lower section of the memory board, and completely remove the board. Before removing or installing the memory board, be sure to turn off the power. If the memory board is removed or installed with the power on, the memory board may be damaged. During memory board removal or installation, be careful not to directly touch any electronic parts. 3-16
65 FX2NC Series Programmable Controllers Installation notes Wiring techniques The wiring of FX2NC products has been designed to be safe and easy. If during the installation of these products or associated products concern is felt, please contact a professional electrician who is trained to the local and national standards applicable to the installation site. Wiring cautions Do not run input signals in the same multicore cable as output signals or allow them to share the same wire. Do not lay I/O signal cables next to power to power cables or allow them to share the same trunking duct. Low voltage cables should be reliably separated or insulated with regard to high voltage cabling. Where I/O signal lines are used over an extended distance consideration for voltage drop and noise interference should be made. 3-17
66 FX2NC Series Programmable Controllers Installation notes Termination of connector style I/O The I/O connector should be the 20-pin type and should conform to MIL C of Military Standard. This type of connector is also used for FX2C series programmable controllers. The output connectors of the main unit and the connector-type 16-point output extension blocks are the 16-point common type (8-point common type for the FX2NC-16MT). These output connectors have two COM1 to COM3 pins that are connected to each other inside the programmable controller. To connect the line to an external unit, shortcircuit these two pins at the external circuit so that the load of each pin can be reduced. 3-18
67 FX2NC Series Programmable Controllers Installation notes Termination of screw terminals Cables terminating at a screw terminal of an FX2N and FX0N product should be fitted with insulated crimp terminals, see example shown. Terminals screws should be tightened to between 0.5 to 0.8 N m. Screw terminals must be secured to prevent a loose connection from causing a malfunction. Failure to do so may cause equipment failures or malfunctions. Figure 3.14: When one wire is connected to one terminal. 6.2mm (0.24") or less φ 3.2 (0.13") 6.2mm (0.24") or less φ 3.2 (0.13") Terminal screw Terminal Crimp terminal When two wires are connected to one terminal. 6.2mm (0.24") or less φ 3.2 (0.13") 6.3mm (0.25") or more 6.2mm (0.24") or less φ 3.2 (0.13") 6.3mm (0.25") or more Terminal screw Terminal Crimp terminal Caution Make sure to turn OFF the power before starting any wiring work. 3-19
68 FX2NC Series Programmable Controllers Installation notes Termination of connector style I/O cables Standard, pre-terminated cables are available from Mitsubishi in 1.5, 3 and 5 meter (4.9, 9.8 and 16.4 ft) lengths. However, users are encouraged to make their own cables to the lengths they require. The following table identifies connectors and cable requirements; Figure 3.15: Table 3.5 : MODEL LENGTH FX-16E-500CAB-S 5m (16.4) FX-16E-150CAB 1.5m (4.9) FX-16E-300CAB 3m (9.8) FX-16E-500CAB 5m (16.4) FX-16E-150CAB-R 1.5m (4.9) FX-16E-300CAB-R 3m (9.8) FX-16E-500CAB-R 5m (16.4) FX2NC 20 Pin connector 20 Pin connector 20 Pin connector No connector Single wire 20 Pin connector 20 Pin connector Flat cables Round cables ( ): ft Input switch or Loads TERMINAL BLOCK FX-16E-TB FX-32E-TB FX-16EX-A1-TB FX-16EYR-TB FX-16EYT-TB 3-20
69 FX2NC Series Programmable Controllers Power supply 4. 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 DISCONTINUED MODEL 9 APPENDIX
70 FX2NC Series Programmable Controllers Power supply 4.
71 FX2NC Series Programmable Controllers Power supply Power supply Table 4.1 : Power requirements FX2NC- 16MT-D/UL FX2NC- 32MT-D/UL FX2NC- 64MT-D/UL FX2NC- 96MT-D/UL Power supply 24V DC +20%, -15% Ripple Voltage (p-p) 5% or less Max. allowable momentary power failure period 5ms (5ms > PC = RUN, 5ms < PC = STOP) Fuse (size) rating 250V 3.15A (3A) 5φ 20mm ( inches) In-rush current 30A or less 0.5ms/24V DC Power consumption *1 6W 8W 11W 14W *1 Includes the input current (7 or 5 ma per point). Table 4.2 :Power consumption of FX2NC extension blocks When connecting extension blocks, add the values shown below to the power consumption value of the main unit. Type Model Power consumption Input extension FX2NC-16EX-D/UL 2.2W * 2 FX2NC-32EX-D/UL 4.2W * 2 Output extension FX2NC-16EYT-D/UL 0.35W FX2NC-32EYT-D/UL 0.7W Special extension See sec. Table 1.4 *2 Includes the input current (5 ma per point). 4-1
72 FX2NC Series Programmable Controllers Power supply 4. - To supply the power to the main unit, use the power cable FX 2NC -100MPCB. - To supply the power to an input extension block, use the power cable FX 2NC -100BPCB. To supply the power to the second input block or later, perform crossover wiring using the power cable FX 2NC -10BPCB1. Figure 4.1 : Connection of power supply cables Terminal layout of power supply connector 4-2
73 FX2NC Series Programmable Controllers Power supply 4. Three types of power cables shown below are offered. A and B are offered with the main unit, and C is offered with an input extension block. Table 4.3 : Type Application Model name Length Product in same package A B C Power cable for main unit FX 2NC -100MPCB 1m(3.3ft) Input power cable for input extension block Input power cable for input extension block (for crossover wiring) FX 2NC -100BPCB FX 2NC -10BPCB1 1m(3.3ft) Main unit 0.1m(0.3ft) Input extension block The crossover cable C can be wired across up to four 16-point output blocks. To supply the power to an input block beyond four output blocks, use the cable B. For the 24V DC power source of the FX or FX2N series programmable controllers, the correction value should be written in data register D8008; a special data register that sets the power failure detection period. However, for the FX2NC series programmable controllers, it is not necessary to write the correction value. The data stored in the D8008 register will be automatically corrected by the system program. Do not modify the D8008 data. 4-3
74 FX2NC Series Programmable Controllers Power supply 4. Figure 4.2 : EX.wiring EX.FX2NC-16M DC/DC 5V DC 24V DC EX.FX2NC-16EX *1 *1 MC Power supply 24V DC +20% -15% Ripple voltage (p-p) 5% or less Circuit protector or Fuse Emergency stop Power supply switch Power ON pilot indicator Power supply for loads Grounding resistor 100Ω or less (class D) EX.FX2NC-16EX MC PL Fuse Main unit Input extension blocks 11 Output extension block EX.FX2NC-16EYT 11 MC MC *1 It is recommended to use the same power source to power the main unit, input extension blocks and special function blocks. If two sources are required, follow the below guidelines: - Supply power to the input extension blocks and special function blocks before or at the same time the main unit is powered. - The power supplies may be cut the same time after ensuring system safety. 4-4
75 FX2NC Series Programmable Controllers Power supply Power supply cautions As shown in the following figure, supply 24V DC to the main unit, special function blocks, and data access unit from the same power source. Figure 4.3 : Use of same power source Communication cable Main Unit Extension blocks Data access unit FX2NC-CNV-IF 24V DC +20% 5% ripple (p-p) or less -15% 4-5
76 FX2NC Series Programmable Controllers Power supply 4. If the power has to be supplied from two power sources due to low capacity of the DC power supply unit, etc., be sure to connect the minus lines of the two power supply units. Figure 4.4: Connection of minus lines Communication cable Main Unit Extension blocks Data access unit FX2NC-CNV-IF 24V DC +20% 5% ripple (p-p) or less -15% 4.2 Earthing / Grounding Use a cable at least 0.2mm 2 (AWG24) to ground equipment. Ground resistance must be less than 100Ω (class D). Note that the ground cable must not be connected to the same ground as the power circuits. Grounding is recommended but if a proper ground cannot be provided the PC will still operate correctly without being grounded. 4-6
77 FX2NC Series Programmable Controllers Inputs 5. 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 DISCONTINUED MODEL 9 APPENDIX
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