SeaFlex Riser Technologies Advanced Subsea Engineering from Concept to Operations

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1 Kongsberg Oil & Gas Technologies SeaFlex Riser Technologies Advanced Subsea Engineering from Concept to Operations SURF Engineering, Consultancy and Products Subsea structures Umbilicals Risers Flowline

2 Kongsberg Oil & Gas Technologies Our Mission Our mission is to develop and provide innovative, reliable technology and solutions to ensure that oil & gas resources are discovered, developed, and delivered in the safest, most efficient and most environmentally friendly way possible. Our Role as Trusted Advisor Our Philosophy We commit to adding value to your oil & gas operations by providing you with technologies, processes, and people dedicated to improving results through innovation and effective integrated operations. Through cycles of boom or bust, we strive to provide solutions that allow you to achieve much more, with less investment. Our people are the key to our success and we empower them to achieve. Your oil & gas operations require a unique blend of complex work processes, advanced technologies, environmental compliance and services from multiple vendors and service companies. Kongsberg Oil & Gas Technologies is focused on helping you manage this integration to achieve maximum operational efficiency. Intelligent Improvement

3 SeaFlex Riser Technologies World Class SURF Technology Expertise Through the dedicated SeaFlex Riser Technologies business unit, Kongsberg Oil & Gas Technologies has over two decades of development and project experience in Subsea, Umbilicals, Risers and Flowline (SURF) systems technology and management. With this as a foundation, we offer proven technical excellence in the fields of riser design, installation, operation and integrity. Our position as a vital single source of technology, services and products ensures that we play an important role in the efficient, safe development and delivery of oil & gas resources, whilst at the same time securing safe field life extensions, more profitable upstream operations and management for our customers worldwide. Feasibility Concept Feed Execution Operation Illustration: Animert 1

4 Engineering and Management 2

5 Engineering and Management With over 500 completed projects for floating production systems and drilling rigs, mostly focused on risers, umbilicals, flowlines and related equipment, Kongsberg provides essential engineering, consultancy and management services for SURF systems in the upstream oil & gas industry. Kongsberg possess high competence within flexible risers and umbilical technology, which has been gained through 20 years of providing engineering services to manufacturing companies, installation contractors and major oil companies. This experience is transferred to projects of any scale, regardless of location or the challenges to overcome, ensuring that we are equipped to provide services that enhance safety, efficiency and ultimately, profits. With our highly-trained and experienced staff of engineers and an arsenal of state-ofthe-art tools for detailed analysis of complex SURF systems and structures, Kongsberg is well positioned to provide invaluable advice and instruction tailored to your exact requirements and challenges, during all phases of field development, right through to operation. 3

6 Products Gain efficiency and safety We develop and deliver a range of specialized products and technologies from online monitoring systems for optimum vessel positioning during drilling and workover operations to subsea pigging and installation aids for pipelines and flexible pipes. Our solutions, developed over many years are proven in the field to provide multiple benefits, and may be delivered standalone or as an integrated part of a total offshore project. Riser Monitoring Systems (RMS) Innovative applications for safer and more efficient drilling and completion operations, which increase operation envelopes, reduce riser stress and wellhead loads, reduce wear and provide critical information for the drill vessel in operation. RMS is developed over the years by Kongsberg and contains the following monitoring and advisory functions: Upper and Lower flex-joint angle monitoring Top tension monitoring Riser stroke monitoring Connector loads monitoring Optimum position advice based on flex-joint angle Static riser calculator to test different operational strategies before a specific operation is done Logging of data and events Alarm and warning functions Riser Monitoring Systems (RMS) 4

7 Annulus Vent Clamps Clamps enabling operation of risers with blocked annalus vent ports. They are engineered to a very high tolerance in order to eliminate the risk of annulus pressure build up, and subsequent outer sheath rupture. Subsea Pig Launchers/Receivers Reliable and functional Subsea Pig Launchers/Receivers for pigging of pipelines that increase efficiency and reduce the number of offshore vessel days required. Subsea Pig Launchers/ Receivers Annulus Vent Clamps 5

8 Products Web Interface Register (WIR) Effective and secure information exchange by web for immediate status assessment, quick implementation and improved project execution. Simplify interaction between project contractors, reduce bottlenecks, save time and increase efficiency. Web Interface Register RiserNET 6

9 Ancillary equipment/installation aids for pipelines For pipeline and riser installations Kongsberg provides a wide range of ancillary equipment for efficient and safe work on offshore construction sites, all custom designed to suit each project s exact requirements. risernet Sophisticated web based tool for integrity management of flexible risers, umbilicals, flowlines and other related components in operation, which offers functionality to track all activity and operational data on a historical basis. Riser Lifting Tool Riser Pull-in Head Ancillary equipment/installation aids for pipelines 7

10 References Proven Experience The following examples are just a few of the hundreds of successful projects we have undertaken throughout the world: Flexible pipe and umbilical analysis recent projects Statoil Gjøa and Vega verification Statoil Ormen Lange Southern field development 3rd party analysis Total Moho Bilindo fatigue Statoil Troll B residual service life Talisman Varg extended service life Statoil Åsgard minimum flow Marathon Volund water injection SDAG Shtokman riser system FlexStress project reference List ExxonMobil multiple projects Statoil Gjøa Talisman Varg Statoil Snorre 2040 life extention Total Moho Bilondo Statoil Visund Recent hardware delivery reference list Pig Launcher & Receivers: Technip (Gjøa, Ekofisk, Yme,) Acergy (Ormen Lange), Subsea 7 (Vega) PLET 5 off Subsea 7 (Vega) RMS 20 systems (Kongsberg Maritime) More than 20 systems delivered 8

11 Your benefits The one-stop-shop for the oil & gas industry s SURF system requirements Engineering Management Products Our knowledge and expertise is gained through years of experience Hundreds of successful projects throughout the world A riser technology partner for safety and cost improvements Problem solving is our specialty Technical excellence ensures operational benefits Excellent technical knowledge and skills benefit your SURF operations Progressing SURF system technology with industry research projects Design and manufacturer of cutting-edge, reliable products 9

12 Innovation Innovation for Improving Operations Research and technology development is a fundamental aspect of Kongsberg's work within SURF engineering and management. Over the decades, we have participated in various research projects on flexible pipes, umbilicals, rigid risers and cryogenic pipes, all of which have resulted in innovative new technology and methodology to overcome the challenges faced by the upstream oil & gas industry. We have been instrumental in developing independent engineering tools for structural analysis of dynamic pipes, software for online monitoring of drilling and workover risers including Vortex Induced Vibrations (VIV), and Integrity Management Systems. Our knowledge within these fields has also resulted in the development of proprietary database and integrity management solutions that can enhance performance in riser monitoring and lifecycle management applications: FlexStress: Advanced postprocessing tool based on Bflex (By MARINTEK) allowing for full fatigue analysis of flexibles based on irregular wave analysis and RFC methodology FlexStress: Proprietary post processing tool for fatigue analysis of tensile armour of flexible pipes exposed to irregular dynamic loading. RMS/RPR: Riser Management System is an online advisory tool for safe and optimum operation of drilling and workover risers. Riser Position Reference system is a back-up position reference system using the drilling riser as an instrument for position estimation. Cryodyn* (LNG): Cryodyn is a flexible, insulated pipe to be used in an off-loading system for transfer of LNG that has been developed in co-operation with Framo, Nexans and Aker. Cryodyn *Developed together with FRAMO and NEXANS within the OCT group 10

13 Design Designed for Your Needs A key Kongsberg mission is to design and deliver innovative and reliable products that overcome the limitations of existing technology and methods to ensure the fast, efficient and safe development and delivery of oil & gas resources. Our portfolio of innovative services is supported by our extensive experience and strong position in the design of subsea equipment, installation aids and tooling for delivery to flowline and subsea projects: Pig Launcher/Receiver PLET and SSIV structures ROV release Clamps ROV tools Installation tools Cryodyn Tailor made subsea equipment Design of CryoDyn 500 Pig Launcher, PLET and Flow Line Lifting tool 11

14 Verification Illustration: Statoil Gjøa Verification for Securing Operations Our world class expertise and in-depth knowledge within SURF technology is regularly applied to create added value for our customers through verification and independent analysis. Our role as an expert advisor ensures safe and reliable SURF systems, which add value to our customers through reduced cost and risk of damage through optimized and more robust solutions. Our specialists have the proven ability to identify what makes a difference to your engineering and business, providing improved safe and reliable project deliveries: Ormen Lange. 3rd party analysis of Ormen Lange Southern field development umbilical: - Document review of analysis reports. Independent analysis of umbilical lay using SIMLA software. - Use of screening scripts to locate analysis intervals for irregular time-domain analysis - Kongsberg is the first company to use this approach and combination of software commercially. Online monitoring was performed offshore during umbilical lay. Gjøa. Scope of Work-riser and umbilical system: - Global analysis - Interference analysis - Sensitivity analysis - Fatigue analysis Moho Bilondo. Scope of Work: - Evaluation & comparison of irregular wave response of vessel and riser - Fatigue analysis (calculations and comparison) - BFlex modeling of riser cross section - FlexStress Methodology to process riser response from irregular waves 12

15 Advisory Advisory from the Experts Our focus on riser engineering and management ensures that we can provide wellinformed advice, gained from technical excellence and prior experience. Within this, our expertise is broad and our engineers and consultants are always ready to apply their competence, skills and knowledge to the benefit of your project, whatever the challenge is and wherever the work is taking place. Examples of the engineering advisory service we can provide include: Concept assessment of flexible and rigid riser systems for floating production systems Operational analysis of rigid top tensioned risers including drilling, workover risers and riser less well intervention systems Specification and follow-up of qualification programs for riser and umbilical structures and components Dissection and failure investigation of flexible risers Re-certification of flexible risers, flowlines and umbilicals Failiure investigation 13

16 Testing 14

17 On-site to Improve Your Operations We execute testing, establish inspection programs, assess service life extension and perform maintenance work of risers in operation to ensure safe operation of your assets. Combining technical and operational skills, Kongsberg provides riser integrity management services to meet your requirements: Installation of annalus vent clamps Visund 15

18 Flexibility Integrity Improves Operation Specialist knowledge and understanding of system behavior and its implication on operational environments is necessary to maintain the overall integrity of a flexible pipeline system. We offer a strong range of products and services as part of our commitment to enable asset integrity, thus increased safety, efficiency, predictability and cost reductions in upstream oil & gas operations. The web based risernet tool is an innovative software system developed to fulfil specific needs for riser and associated equipment integrity, enabling detailed management of data, with functionality to: Store all relevant lifecycle information on risers, umbilicals, flowlines and other important components Interact with existing corporate information handling systems Generate reports on component status Serve as a key tool for experience transfer between designers, researchers, manufacturers and consultants Provide safe and efficient operation of the risers Extend possible riser service life based on the recording of operational data 16

19 Support We are There, Whenever You Need Us The Kongsberg Oil & Gas Technologies customer services organization is committed to providing easy access to service and support, and to responding promptly to your needs. Activities are supervised from our headquarters in Norway, with centers at strategic locations around the globe where you are and the action is. As part of our commitment to total customer satisfaction, we offer a wide variety of services to meet our customers' specific operational needs. We can adapt to the level of support required by offering service agreements and fast on-site response arrangements. Global and local support Service and support work is carried out under the supervision of your personal account manager, who will ensure that you receive high-quality service and support where and when you need it. Your account manager will ensure continuity and work closely with your staff to improve and optimize system availability and performance. Under the direction of your account manager, our well-qualified field service engineers will be able to help you quickly and effectively, wherever you are and regardless of the levels of support required.

20 Norway Kongsberg Oil & Gas Technologies AS Hamangskogen 60 N-1338 Sandvika Norway Phone: Kongsberg Oil & Gas Technologies AS Solbråveien 85 N-1383 Asker Norway Phone: USA SeaFlex Riser Technologies, Inc 5373 W. Sam Houston Parkway N, Suite 200 Houston, TX USA Phone: Design: Moving Minds. Photo: Tommy Normann. Printing: RK Grafisk AS. Kongsberg Oil & Gas Technologies May 2010