Mahindra & Mahindra Brake Equipment Parts Catalogue
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1 Mahindra & Mahindra Brake Equipment Parts Catalogue Publication Number BI / M&M / 03 October 2010 Brakes India Limited Padi, Chennai Telephone : (044) Fax : (044) Visit our website at : 1
2 2
3 Contents Description Page No. 1 Points For Your Attention Our Distributors Brakes India Warehouses List of Abbreviations Modelwise Assembly Reference At A Glance Kit Details / 89 - Caliper Assembly - Front / 96 - Caliper Assembly - Front / 96 - Caliper Assembly - Front / 28 - Caliper Assembly - Front / 47 - Caliper Assembly - Front / 16 - Caliper Assembly - Front / 41 - Brake Assembly - Rear / 49 - Brake Assembly - Rear / 95 - Brake Assembly - Rear / 79 - Brake Assembly - Rear / 61 - Brake Assembly - Rear / Brake Assembly - Rear / 33 - Brake Assembly - Rear Booster & TMC Assembly
4 Contents Description Page No Booster & TMC Assembly Booster & TMC Assembly Booster & TMC Assembly Booster & TMC Assembly Booster & TMC Assembly Booster & TMC Assembly CMC Assembly CMC Assembly CMC Assembly CMC Assembly CSC Assembly CSC Assembly CSC Assembly ABS Unit Valves Hose Assembly Product Matrix Prior to
5 Points For Your Attention Dear Customer, l l l l We are pleased to release the TVS-Girling Brake Equipment Parts Catalogue for Mahindra & Mahindra vehicles. While every effort has been made to make the catalogue clear and concise, suggestions for improvement are welcome. The data in this catalogue is subject to change from time to time and we reserve the right to effect changes regarding serviceability of parts, as and when necessary. Thanking you and assuring you of our best service at all times. Vice President - Marketing Brakes India Limited Chennai
6 Our Distributors l l l l l l l THE ASSOCIATED AUTO PARTS LTD Ahmedabad, Aurangabad, Indore, Jabalpur, Kalamboli, Kolhapur, Nagpur, Pune, Raipur & Rajkot CENTRAL AUTOMOBILES PVT. LTD. Ahmedabad, Indore, Mumbai, Nagpur, Pune & Sarkhej INDIA MOTOR PARTS & ACCESSORIES LTD Agra, Ahmedabad, Asansol, Bangalore, Baroda, Bhilwara, Bhubaneswar, Calicut, Chandigarh, Chennai, Cochin, Coimbatore, Cuttack, Delhi Morigate, Dhanbad, Gandhidham, Guwahati, Hissar, Hubli, Jaipur, Jammu, Jamshedpur, Jodhpur, Jullundhar, Kanpur, Kolhapur, Kolkata, Kota, Ludhiyana, Madurai, Mangalore, Nagpur, Navi Mumbai, Patna, Pune, Raipur, Rajkot, Ranchi, Salem, Sambalpur, Secunderabad, Siliguru, Surat, Tirunelveli, Trichy, Udaipur, Varanasi & Vijayawada JULLUNDUR MOTOR AGENCY (DELHI) LTD Agra, Allahabad, Alwar, Amritsar, Asansol, Baddi, Bhatinda, Bhilwara, Bhubaneswar, Bikaner, Chandigarh, Cuttack, Dehradun, Gaziabad, Gorakhpur, Gurgoan, Guwahati, Haldwani, Jaipur, Jammu, Jamshedpur, Jasco, Jhandewalan, Jodhpur, Jullundhar, Kanpur, Kashmeri Gate, Kolkata, Kota, Lucknow, Ludhiyana, Pathankot, Patiyala, Patna, Rourkela, Saharanpur, Siliguru, Udaipur & Varanasi MADRAS AUTO SERVICE Ahmedabad, Aurangabad, Bangalore, Belgaum, Bellary, Calicut, Chennai, Cochin, Coimbatore, Erode, Hubli, Kannur, Kolhapur, Kottayam, Kurnool, Mangalore, Margoa, Mysore, Nagpur, Namakkal, Navi Mumbai, Nellore, Pune, Raipur, Rajahmundry, Rajkot, Salem, Secunderabad, Shimoga, Trichur, Trichy, Vellore, Vijayawada & Vizag SUNDARAM MOTORS Ahmedabad, Bangalore, Baroda, Belgaum, Bellary, Bijapur, Chennai, Cuddapah, Cuttack, Devangirri, Gulbarga, Hubli, Hyderabad, Karimnagar, Kolhapur, Mangalore, Mysore, Nagpur, Nasik, Navi Mumbai, Nellore, Ponda, Poonamallee, Pune, Rajahmundry, Rajkot, Rourkela, Secunderabad, Shimoga, Vellore, Vijayawada, Vizag & Yeshwantpur T V SUNDRAM IYENGAR & SONS LTD Cochin, Haldwani, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Madurai, Pondicherry, Raipur & Varanasi 6
7 Brakes India Warehouses NORTH ZONE WEST ZONE BRAKES INDIA LTD BRAKES INDIA LTD 279 APPROACH ROAD PLOT NO. 3, GAT NO : 1059, MUNDUKA VILLAGE KRISHNA INDUSTRIAL PARK, DELHI WAKI BUDRUK TAL.-KHED, PHONE : (011) , , PUNE PHONE : (02135) / delwh@brakesindia.co.in FAX : (02135) / pnewh@brakesindia.co.in EAST ZONE SOUTH ZONE BRAKES INDIA LTD BRAKES INDIA LTD MERRILL ESTATE 29, SOUTH VANNIYAR STREET, 111/1, B.T.ROAD VELLORE (DISTRICT) KOLKATA SHOLINGHUR PHONE : (033) / PHONE : (04172) calro@brakesindia.co.in southwh@brakesindia.co.in 7
8 List of Abbreviations ABUT. END ABUTMENT END BTMC BOOSTER TANDEM MASTER CYLINDER ASSY W/C WHEEL CYLINDER CMC CLUTCH MASTER CYLINDER CSC CLUTCH SLAVE CYLINDER LCRV ASSY LOAD CONCIOUS REGULATING VALVE TMC TANDEM MASTER CYLINDER ASSY TMC KIT TANDEM MASTER CYLINDER KIT CMC KIT CLUTCH MASTER CYLINDER KIT CSC KIT CLUTCH SLAVE CYLINDER KIT FLWI FLUID LEVEL WARNING INDICATOR LCRV LOAD CONCIOUS REGULATING VALVE GP VALVE G-PRESSURE CONCIOUS REGULATING VALVE NRV NON RETURN VALVE STD STANDARD SIZE I O/S FIRST OVER SIZE = 0.8MM II O/S SECOND OVER SIZE = 1.6MM P PETROL D DIESEL LH LEFT HAND FLH FRONT LEFT HAND FRH FRONT RIGHT HAND RH RIGHT HAND RLH REAR LEFT HAND RRH REAR RIGHT HAND HASF HYDRAULIC AUTO ADJUSTER SERVICE FORWARD PULL BRAKE TMC (AS/AS) TANDEM MASTER CYLINDER ASSY (AMERICAN STANDARD DESIGN) TMC (CV/CV) TANDEM MASTER CYLINDER ASSY (CENTRAL VALVE DESIGN) TMC (CF/CF) TANDEM MASTER CYLINDER ASSY (CENTRAL FLOW DESIGN) MM MILLI METER ASSY ASSEMBLY TBA TO BE ANNOUNCED AA APACHE 108 DB LINING SUFFIX EC SA 91 XJ RD 0011 CK SF2M PI 4 BC APACHE 522/12 DR R 804 DP R 808 DX R 808 NF BK APACHE
9 Current Modelwise Assembly Reference At A Glance CMC CSC ABS Hose Assy. Hose Assy. Hose Assy. SI.No. Model Front Brake Rear Brake Actuation Valve Assembly Assembly Front Rear Clutch 1 Bolero IFS / DI / Long / GLX/LX / XL/ XLX Page Ref / / Bolero Stinger Page Ref / / Bolero Pick Up Page Ref / / Bolero Maxi Truck Page Ref / / BoleroVlx / / Page Ref CL / / Page Ref CDR / / Page Ref Maxx Pick Up Page Ref / / Camper / / Page Ref Invader / / Page Ref
10 Current Modelwise Assembly Reference At A Glance CMC CSC ABS Hose Assy. Hose Assy. Hose Assy. SI.No. Model Front Brake Rear Brake Actuation Valve Assembly Assembly Front Rear Clutch 11 Maxx Maxi Truck Page Ref / / MM 550 Army Page Ref / / Scorpio Vlx/Sle (mhawk) Page Ref / / P D , Scorpio-MDI Page Ref Savari / / Page Ref Xylo / / Page Ref
11 Caliper Assemblies & Kits SI. No. Caliper Assembly Major Kit Minor Kit Kit Sliding Pin Kit Pad Assembly Kit Carrier Assembly Kit Bleed Screw Anti Rattle Clip BC - FLH BC - FRH FLH BC LH FRH RH FLH FRH FLH FRH DR - FLH DR - FRH DR FLH DP LH FRH RH Booster TMC Assemblies & Kits SI. No. Booster & TMC Booster Master TMC Major Kit TMC Minor Kit Kit Servo Kit NRV Fluid Reservoir Assembly Cylinder
12 Brake Assemblies & Kits SI. Part Wheel Kit wheel Kit wheel Spring Shoe Spring Back Plate Kit Shoe Kit Lined Kit Lining No. Number Cylinder Assy cylinder-major cylinder-minor Return Abutment End Hold Down Shoe Set EC - RLH LH LH EC EC - RRH RH RH RLH LH LH RRH RH RH EC - RLH LH LH EC EC - RRH RH RH AA - RLH LH LH AA AA - RRH RH RH EC - RLH LH LH EC EC - RRH RH RH RLH LH LH RRH RH RH RLH LH LH RRH RH RH Clutch Assemblies & Kits SI. No. CMC Assembly CMC Assembly CMC Assembly CMC Assembly CSC Assembly CSC Assembly CSC Assembly Major Kit Minor Kit
13 CALIPER ASSEMBLY & CHILD PARTS 13
14 Caliper Assembly Type & Size : Colette I - C 57 - Apache 522/12 (BC) 14
15 Caliper Assembly Type & Size : Colette I - C 57 - Apache 522/12 (BC) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Caliper Assembly - LH BC Caliper Assembly - RH BC Kit Caliper (Major) / Plunger Machining-(1) 2 Sealing Ring-(1) 4 Boot - Plunger-(1) 10 Boot-Sliding Pin-(2) Gasket-(1) Grease Sachet-(1) Kit Caliper (Minor) / Sealing Ring-(1) 4 Boot - Plunger-(1) 10 Boot-Sliding Pin-(2) Gasket-(1) Grease Sachet-(1) Kit Sliding Pin Sliding pin-(2) 10 Boot-Sliding Pin-(2) 12 Bolt-(2) Grease Sachet-(1) Kit Carrier Assembly TBA 8 Carrier-(1) 5 Sliding Pin-(2) 10 Boot-Sliding Pin-(2) 12 Bolt-(2) 9 Anti Rattle Clip-(2) Kit Bleed Screw BAB00890N 11 Bleed Screw-(1) 13 Dust cap-(1) Kit Pad Assembly BA0161N 6, 7 Pad Assembly-(4) 9 Antirattle clip /
16 Caliper Assembly Type & Size : Colette I - C 57 - R 804 (DR) 16
17 Caliper Assembly Type & Size : Colette I - C 57 - R 804 (DR) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Caliper Assembly - LH DR BA0441N Caliper Assembly - RH DR BA0451N Kit Caliper (Major) / Plunger Machining-(1) 2 Sealing Ring-(1) 4 Boot - Plunger-(1) 10 Boot-Sliding Pin-(2) Gasket-(1) Grease Sachet-(1) Kit Caliper (Minor) / Sealing Ring-(1) 4 Boot - Plunger-(1) 10 Boot-Sliding Pin-(2) Gasket-(1) Grease Sachet-(1) Kit Sliding Pin Sliding pin-(2) 10 Boot-Sliding Pin-(2) 12 Bolt-(2) Grease Sachet-(1) Kit Carrier Assembly TBA 8 Carrier-(1) 5 Sliding Pin-(2) 10 Boot-Sliding Pin-(2) 12 Bolt-(2) 9 Anti Rattle Clip-(2) Kit Bleed Screw BAB00890N 11 Bleed Screw-(1) 13 Dust cap-(1) Kit Pad Assembly DR BA0461N 6, 7 Pad Assembly-(4) 9 Antirattle clip /
18 Caliper Assembly Type & Size : Colette I - C 60 - R 808 NF (DX) 18
19 Caliper Assembly Type & Size : Colette I - C 60 - R 808 NF (DX) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Caliper Assembly - LH BB0081N Caliper Assembly - RH BB0021N Kit Caliper (Major) BAB00840N 3 Plunger-(1) 2 Sealing Ring-(1) 4 Boot-Plunger-(1) 14 Boot-Sliding Pin-(2) 11 Dust Cap-(1) Grease Sachet-(1) Kit Caliper (Minor) BAB00850N 2 Sealing Ring-(1) 4 Boot-Plunger-(1) 14 Boot-Sliding Pin-(2) 11 Dust Cap-(1) Grease Sachet-(1) Kit Sliding Pin BAB00860N 5 Sliding pin-(2) 14 Boot-Sliding Pin-(2) 13 Bolt-(2) Grease Sachet-(1) Kit Carrier Assembly BAB00880N 8 Carrier-(1) 5 Sliding Pin-(2) 14 Boot-Sliding Pin-(2) 13 Bolt-(2) 9 Anti Rattle Clip-(2) Kit Bleed Screw BAB00890N 10 Bleed Screw-(1) 11 Dust Cap-(1) 19
20 Caliper Assembly Type & Size : Colette I - C 60 - R 808 NF (DX) 20
21 Caliper Assembly Type & Size : Colette I - C 60 - R 808 NF (DX) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Pad Assembly-Rane Grade BB0820N 6 Pad Assembly-(2) 7 Pad Assembly-(1) Pad Assembly-(1) Kit Pad Assembly-Apache Grade BAB00870N 6 Pad Assembly-(2) 7 Pad Assembly-(1) Pad Assembly-(1) 9 Antirattle clip BAB01000N 21
22 Caliper Assembly Type & Size : Colette I - C 45 + C45 - R 808 (DP) 22
23 Caliper Assembly Type & Size : Colette I - C 45 + C45 - R 808 (DP) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Caliper Assembly - LH DP BA0551N Caliper Assembly - RH DP BA0561N Kit Caliper (Major) BB0100N 14 Boot-Sliding pin-(2) 2 Sealing Ring-(2) 3 Plunger Machining-(2) 4 Boot-Plunger-(2) 11 Dust Cap-(1) Grease Sachet-(1) Kit Caliper (Minor) BB0110N 14 Boot -Sliding pin-(2) 2 Sealing Ring-(2) 4 Boot-Plunger-(2) 11 Dust Cap-(1) Grease Sachet-(1) Kit Sliding Pin BAB00860N 13 Bolt-(2) 5 Sliding Pin-(2) 14 Boot -Sliding pin-(2) Grease Sachet-(1) Kit Carrier Assembly-LH TBA 8 Carrier-(1) 5 Sliding Pin-(2) 14 Boot-Sliding Pin-(2) 13 Bolt-(2) 9 Anti Rattle Clip-(2) Kit Carrier Assembly-RH TBA Carrier-(1) Sliding Pin-(2) Boot-Sliding Pin-(2) Bolt-(2) Anti Rattle Clip-(2) Kit Bleed Screw BAB00890N 10 Bleed Screw-(1) 11 Dust Cap-(1) 23
24 Caliper Assembly Type & Size : Colette I - C 45 + C45 - R 808 (DP) 24
25 Caliper Assembly Type & Size : Colette I - C 45 + C45 - R 808 (DP) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Pad Assembly-Rane Grade DP BB0150N 6 Pad Assembly-(1) 7 Pad Assembly-(1) Pad Assembly-(1) Pad Assembly-(1) Kit Pad Assembly-Apache Grade Pad Assembly-(1) 7 Pad Assembly-(1) Pad Assembly-(1) Pad Assembly-(1) 9 Antirattle clip BB0240N 25
26 Caliper Assembly Type & Size : Colette I - C 57 - Apache 522/12 (BC) 26
27 Caliper Assembly Type & Size : Colette I - C 57 - Apache 522/12 (BC) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Caliper Assembly - LH A0571N Caliper Assembly - RH A0581N Kit Caliper (Major) / Plunger Machining-(1) 2 Sealing Ring-(1) 4 Boot - Plunger-(1) 10 Boot-Sliding Pin-(2) Gasket-(1) Grease Sachet-(1) Kit Caliper (Minor) / Sealing Ring-(1) 4 Boot - Plunger-(1) 10 Boot-Sliding Pin-(2) Gasket-(1) Grease Sachet-(1) Kit Sliding Pin Sliding pin-(2) 10 Boot-Sliding Pin-(2) 12 Bolt-(2) Grease Sachet-(1) Kit Carrier Assembly-LH TBA 8 Carrier-(1) 5 Sliding Pin-(2) 10 Boot-Sliding Pin-(2) 12 Bolt-(2) 9 Anti Rattle Clip-(2) Kit Carrier Assembly-LH TBA Carrier-(1) Sliding Pin-(2) Boot-Sliding Pin-(2) Bolt-(2) Anti Rattle Clip-(2) 27
28 Caliper Assembly Type & Size : Colette I - C 57 - Apache 522/12 (BC) 28
29 Caliper Assembly Type & Size : Colette I - C 57 - Apache 522/12 (BC) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Bleed Screw BAB00890N 11 Bleed Screw-(1) 13 Dust cap-(1) Kit Pad Assembly BC A0091N 6, 7 Pad Assembly-(4) 9 Antirattle Clip /
30 Caliper Assembly Type & Size : Colette I - C 60 - Apache 4005 (BK) 30
31 Caliper Assembly Type & Size : Colette I - C 60 - Apache 4005 (BK) Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Caliper Assembly - LH BB0770N Caliper Assembly - RH BB0780N Kit Caliper (Major) BAB00840N 3 Plunger-(1) 2 Sealing Ring-(1) 4 Boot-Plunger-(1) 14 Boot-Sliding Pin-(2) 11 Dust Cap-(1) Grease Sachet-(1) Kit Caliper (Minor) BAB00850N 2 Sealing Ring-(1) 4 Boot-Plunger-(1) 14 Boot-Sliding Pin-(2) 11 Dust Cap-(1) Grease Sachet-(1) Kit Sliding Pin BAB00860N 5 Sliding pin-(2) 14 Boot-Sliding Pin-(2) 13 Bolt-(2) Grease Sachet-(1) Kit Carrier Assembly BAB00880N 8 Carrier-(1) 5 Sliding Pin-(2) 14 Boot-Sliding Pin-(2) 13 Bolt-(2) 9 Anti Rattle Clip-(2) Kit Bleed Screw BAB00890N 10 Bleed Screw-(1) 11 Dust Cap-(1) Kit Pad Assembly BAB00870N 6 Pad Assembly-(2) 7 Pad Assembly-(1) Pad Assembly-(1) 9 Antirattle clip BAB01000N 31
32 32
33 DRUM BRAKE ASSEMBLY & CHILD PARTS 33
34 Brake Assembly Type & Size : HASF - DIA x 50.8 mm - APACHE 108 [AA] 34
35 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - APACHE 108 [AA] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH AA BA2111N Brake Assembly - RH AA BA2121N Wheel Cylinder Assembly BAB05700N (Dia 25.4 mm) Kit wheel cylinder - Major BB0500N/ 0602BB0840N 6 Plunger Assy-(2) 7 Dust cover-(2) 5 Seal-(2) 10 Spring-(1) 9 Dust Cap-(1) Grease Sachet-(1) Kit wheel cylinder - Minor BB0550N 7 Dust cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH BA3201N Back plate Assembly - RH BA3211N 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N Lever Pawl-(1) Pin-(1) Washer-(1) Wave washer-(2) 35
36 Brake Assembly Type & Size : HASF - DIA x 50.8 mm - APACHE 108 [AA] 36
37 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - APACHE 108 [AA] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Shoe Hold Down Pin BAB03820N 32 Pin-(2) 21 Spring-(2) 20 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH BA3291N Adjuster Assembly - RH BA3301N Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BB1540N 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BB1550N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit W/C Screw & Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Friction: Kit Lined Shoe AA BAB05950N 3 Lined shoe Assy-Leading-(1) 2 Lined shoe Assy-Trailing-(1) 37
38 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] 38
39 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH EC BA2611N Brake Assembly - RH EC BA2621N Wheel Cylinder Assembly BAB05700N (Dia 25.4 mm) Kit wheel cylinder - Major BB0500N/ 0602BB0840N 6 Plunger Assy-(2) 7 Dust Cover-(2) 5 Seal-(2) 10 Spring-(1) 9 Dust Cap-(1) Grease Sachet-(1) Kit wheel cylinder - Minor BB0550N 7 Dust Cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH BAB05860N Back plate Assembly - RH BAB05850N 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N Lever Pawl-(1) Pin-(1) Washer-(1) Wave washer-(2) 39
40 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] 40
41 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Shoe Hold Down Pin BAB03820N 32 Pin-(2) 21 Spring-(2) 20 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH BA3291N Adjuster Assembly - RH BA3301N Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BB1540N 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BB1550N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit W/C Screw & Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Kit Lined Shoe EC BA3271N 3 Lined shoe Assy-Leading-(1) 2 Lined shoe Assy-Trailing-(1) Kit Lining Set - Std BA3281N Lining Machining-(2) Lining Machining-(2) Rivet-(44) Kit Lining Set - I O/S BAB05990N Lining Machining-(2) Lining Machining-(2) Rivet-(44) 41
42 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] 42
43 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH EC BA2761N Brake Assembly - RH EC BA2771N Wheel Cylinder Assembly BAB05700N (Dia 25.4 mm) Kit wheel cylinder - Major BB0500N/ 0602BB0840N 6 Plunger Assy-(2) 7 Dust Cover-(2) 5 Seal-(2) 10 Spring-(1) 9 Dust Cap-(1) Grease Sachet-(1) Kit wheel cylinder - Minor BB0550N 7 Dust Cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH BA3201N Back plate Assembly - RH BA3211N 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N Lever Pawl-(1) Pin-(1) Washer-(1) Wave washer-(2) 43
44 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] 44
45 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Shoe Hold Down Pin BAB03820N 32 Pin-(2) 21 Spring-(2) 20 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH BA3291N Adjuster Assembly - RH BA3301N Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BB1540N 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BB1550N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit W/C Screw & Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Kit Lined Shoe EC BA3271N 3 Lined shoe Assy-Leading-(1) 2 Lined shoe Assy-Trailing-(1) Kit Lining Set - Std BA3281N Lining Machining-(2) Lining Machining-(2) Rivet-(44) Kit Lining Set - I O/S BAB05990N Lining Machining-(2) Lining Machining-(2) Rivet-(44) 45
46 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] 46
47 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH EC BB2380N Brake Assembly - RH EC BB2390N Wheel Cylinder Assembly BAB03920N (Dia mm) Kit wheel cylinder - Minor BAB03960N 7 Dust Cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH BA3201N Back plate Assembly - RH BA3211N 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N 15 Lever Pawl-(1) 17 Pin-(1) Washer-(1) Wave washer-(2) Kit Shoe Hold Down Pin BAB03820N 21 Pin-(2) 19 Spring-(2) 18 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH BA3291N Adjuster Assembly - RH BA3301N 47
48 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] 48
49 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - SA 91 [EC] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BB1540N Consists Off 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BB1550N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit Screw Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Kit Lined Shoe EC BA3271N 3 Lined shoe Assy-Leading-(1) 2 Lined shoe Assy-Trailing-(1) Kit Lining Set - Std BA3281N Lining Machining-(2) Lining Machining-(2) Rivet-(44) Kit Lining Set - I O/S BAB05990N Lining Machining-(2) Lining Machining-(2) Rivet-(44) 49
50 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - R SF2M PI 4 [CK] 50
51 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - R SF2M PI 4 [CK] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH BB2750 N Brake Assembly - RH BB2760 N Wheel Cylinder Assembly BAB05700N (Dia 25.4 mm) Kit wheel cylinder - Major BB0500N/ 0602BB0840N 6 Plunger Assy-(2) 7 Dust Cover-(2) 5 Seal-(2) 10 Spring-(1) 9 Dust Cap-(1) Grease Sachet-(1) Kit wheel cylinder - Minor BB0550N 7 Dust Cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH BA3201N Back plate Assembly - RH BA3211N 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N Lever Pawl-(1) Pin-(1) Washer-(1) Wave washer-(2) 51
52 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - R SF2M PI 4 [CK] 52
53 Brake Assembly Type & Size : HASF - Dia x 50.8 mm - R SF2M PI 4 [CK] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Shoe Hold Down Pin BAB03820N 32 Pin-(2) 21 Spring-(2) 20 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH BAB03500N Adjuster Assembly - RH BAB03510N Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BAB03520N 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BAB03530N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit W/C Screw & Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Kit Lined Shoe BB23120N 3 Lined shoe Assy-Leading-(2) 2 Lined shoe Assy-Trailing-(2) Kit Lining Set - Std BB03080N Lining Machining-(2) Lining Machining-(2) Rivet-(44) Kit Lining Set - I O/S BB03090N Consists Off Lining Machining-(2) Lining Machining-(2) Rivet-(44) 53
54 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] 54
55 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH BA2550N Brake Assembly - RH BA2560N Wheel Cylinder Assembly BAB05700N (Dia 25.4 mm) Kit wheel cylinder - Major BB0500N/ 0602BB0840N 6 Plunger Assy-(2) 7 Dust Cover-(2) 5 Seal-(2) 10 Spring-(1) 9 Dust Cap-(1) Grease Sachet-(1) Kit wheel cylinder - Minor BB0550N 7 Dust Cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH BB0620N Back plate Assembly - RH BB0610N 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N Lever Pawl-(1) Pin-(1) Washer-(1) Wave washer-(2) 55
56 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] 56
57 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Shoe Hold Down Pin BAB03820N 32 Pin-(2) 21 Spring-(2) 20 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH BAB03500N Adjuster Assembly - RH BAB03510N Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BAB03520N 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BAB03530N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit Screw Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Kit Lined Shoe W/O HB Lever BAB05380N 3 Lined shoe Assy-Leading-(2) 2 Lined shoe Assy-Trailing-(2) Kit Lined Shoe with HB Lever BAB05390N 3 Lined shoe Assy-(2) 2, 24, 25, 26, 27 Lined shoe Assy LH-(1) Lined shoe Assy RH-(1) 57
58 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] 58
59 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Brake Assembly - LH BB1561N Brake Assembly - RH BB1571N Wheel Cylinder Assembly BAB03920N (Dia mm) Kit wheel cylinder - Minor BAB03960N 7 Dust Cover-(2) 5 Seal-(2) 9 Dust Cap-(1) Grease Sachet-(1) 1 Back plate Assembly - LH TBA Back plate Assembly - RH TBA 15 Spring - W/C end - LH BB1710N Spring - W/C end - RH BB1700N 22 Spring - Abutment end BB1720N 23 Spring - Adjuster end BA3261 N Kit Lever Pawl - LH BAB03850N 18 Lever Pawl-(1) 17 Pin-(1) 19 Washer-(1) 16 Wave washer-(2) Kit Lever Pawl - RH BAB03870N Lever Pawl-(1) Pin-(1) Washer-(1) Wave washer-(2) Kit Shoe Hold Down Pin BAB03820N 32 Pin-(2) 21 Spring-(2) 20 Washer-(4) 11, 12, 13, 14 Adjuster Assembly - LH TBA Adjuster Assembly - RH TBA 59
60 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] 60
61 Brake Assembly Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ] Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit Bleed Screw BAB03540N 8 Bleed Screw-(1) 9 Dust Cap-(1) Kit H/B Lever Assembly - LH BAB03520N 24, 25 Lever Assy-(1) 27 Retaining Plate-(1) 26 Spring Plate-(1) Kit H/B Lever Assembly - RH BAB03530N Lever Assy-(1) Retaining Plate-(1) Spring Plate-(1) Kit Screw Washer BB3070N 31 Set Screw-(4) 30 Lock Washer-(4) 29 Grommet - Lining Inspection BAB03560N 28 Grommet - Collapsing Hole BA3331N Friction: Kit Lined Shoe W/O HB Lever BAB05380N 3 Lined shoe Assy-Leading-(2) 2 Lined shoe Assy-Trailing-(2) Kit Lined Shoe with HB Lever BAB05390N 3 Lined shoe Assy-(2) 2, 24, 25, 26, 27 Lined shoe Assy LH-(1) Lined shoe Assy RH-(1) 61
62 62
63 BOOSTER TMC ASSEMBLY & CHILD PARTS 63
64 Booster TMC Assembly Type & Size : Dia TANDEM - Dia mm - CF/CF 64
65 Booster TMC Assembly Type & Size : Dia TANDEM - Dia mm - CF/CF Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AA0501N 4 Booster Assembly AB0030N Kit Booster AAB0110N 7 Filter-(1) 5 Gasket-(1) Filter Cup-(1) 6 Excluder-(1) Kit NRV Assembly AA0341N/ 0607AB0170N 8 NRV Assy-(1) 9 Grommet-(1) 1 TMC Assembly with Reservoir TBA 2 TMC Assembly with out Reservoir AB0050N TMC Major Kit AB0320N/ 0607AB0270N 15 Primary Plunger Assy-(1) 14 Secondary Plunger Assy-(1) 19 Circlip-(1) Seal-Fluid Tank-(2) 17, 18 Seal Vaccum-(1) 16 Washer-(1) Retaining pin-(1) 3 O Ring-(1) 11, 12, 13 Fluid Reservoir Assembly AB0070N 65
66 Booster TMC Assembly Type & Size : Dia TANDEM - Dia mm - CF/CF 66
67 Booster TMC Assembly Type & Size : Dia TANDEM - Dia mm - CF/CF Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AA0461N 4 Booster Assembly AB0040N Kit Booster AAB0110N 7 Filter-(1) 5 Gasket-(1) Filter Cup-(1) 6 Excluder-(1) Kit NRV Assembly AA0341N/ 0607AB0170N 8 NRV Assy-(1) 9 Grommet-(1) 1 TMC Assembly with Reservoir TBA 2 TMC Assembly with out Reservoir AB0050N TMC Major Kit AB0320N/ 0607AB0270N 15 Primary Plunger Assy-(1) 14 Secondary Plunger Assy-(1) 19 Circlip-(1) Seal-Fluid Tank-(2) 17, 18 Seal Vaccum-(1) 16 Washer-(1) Retaining pin-(1) 3 O Ring-(1) 11, 12, 13 Fluid Reservoir Assembly AB0070N 67
68 Booster TMC Assembly Type & Size : Dia 9" mm - AS/AS 68
69 Booster TMC Assembly Type & Size : Dia 9" mm - AS/AS Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AA0551N 3 Booster Assembly TBA Kit Booster A0431N Filter-(1) 5 Dust cover-(1) Seal Assy-Vaccum-(1) Grease Sachet Kit NRV AA0341N 6 NRV Assy-(1) 7 Grommet-(1) 1 TMC Assembly With Reservoir Assy AA1271N TMC Major Kit AAB01180N 19 to 26 Primary Plunger Assy-(1) 13 to 18 Secondary Plunger Assy-(1) 2 Circlip-(1) 8 Roll Pin-(1) 9 Seal-Fluid Tank-(2) Stop Pin-(1) Washer-(1) TMC Minor Kit TBA 16, 24 Gland Seal-(2) 18, 26 Back Seal-(2) 15, 23 Shim-(2) 2 Circlip-(1) 8 Roll Pin-(1) 9 Seal-Fluid Tank-(2) Washer-(1) Kit Fluid Reservoir TBA 10, 11, 12 Fluid Reservoir Assembly -(1) FLWI Assembly-(1) 9 Seal-Fluid Tank-(2) 8 Roll Pin-(1) 69
70 Booster TMC Assembly Type & Size : LSC mm - AS/AS 70
71 Booster TMC Assembly Type & Size : LSC mm - AS/AS Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AA0731N 3 Booster Assembly TBA Kit Booster A0431N Filter-(1) 5 Dust cover-(1) Seal Assy-Vaccum-(1) Grease Sachet Kit NRV AA0341N 6 NRV Assy-(1) 7 Grommet -(1) 1 TMC Assembly With Reservoir AA0781N TMC Major Kit AAB01190N 19 to 26 Primary Plunger Assy-(1) 13 to 18 Secondary Plunger Assy-(1) 2 Circlip-(1) 8 Roll Pin-(1) 9 Seal-Fluid Tank-(2) Stop Pin-(1) Washer-(1) TMC Minor Kit AA0811N 16, 24 Gland Seal-(2) 18, 26 Back Seal-(2) 15, 23 Shim-(2) 2 Circlip-(1) 8 Roll Pin-(1) 9 Seal-Fluid Tank-(2) Washer-(1) Kit Fluid Reservoir TBA 10,11,12 Fluid Reservoir Assembly-(1) FLWI Assembly-(1) 9 Seal-Fluid Tank-(2) 8 Roll Pin-(1) 71
72 Booster TMC Assembly Type & Size : Dia 10 - Dia mm - AS/CV 72
73 Booster TMC Assembly Type & Size : Dia 10 - Dia mm - AS/CV Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AB0261N 4 Booster Assembly TBA Kit Booster AAB01100N 7 Excluder-(1) 5 Gasket-(1) 6 Filter-(1) Kit NRV AAB01080N 8 NRV Assy-(1) 9 Grommet-(1) 1 TMC Assembly with Reservoir TBA 2 TMC Assembly with out Reservoir AAB01010N TMC Major Kit AAB01090N 16 Primary Plunger Assy-(1) 15 Secondary Plunger Assy-(1) 11 Seal -Fluid Tank-(2) 3 O-Ring-(1) 18 Seal Vacuum-(1) 19 Circlip-(1) 17 Washer-(1) 10 Roll Pin-(1) Pin Retaining-(1) 12, 13, 14 Fluid Reservoir Assy TBA FLWI Assy AAB01070N 73
74 Booster TMC Assembly Type & Size : Dia 9" mm - AS/AS 74
75 Booster TMC Assembly Type & Size : Dia 9" mm - AS/AS Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AB0480N 3 Booster Assembly TBA Kit Booster A0431N Filter-(1) 5 Dust cover-(1) Seal Assy-Vaccum-(1) Grease Sachet Kit NRV AA0341N 6 NRV Assy-(1) 7 Grommet-(1) 1 TMC Assembly With Reservoir Assy AA1271N TMC Major Kit AAB01180N 19 to 26 Primary Plunger Assy-(1) 13 to 18 Secondary Plunger Assy-(1) 2 Circlip-(1) 8 Roll Pin-(1) 9 Seal-Fluid Tank-(2) Stop Pin-(1) Washer-(1) TMC Minor Kit TBA 16, 24 Gland Seal-(2) 18, 26 Back Seal-(2) 15, 23 Shim-(2) 2 Circlip-(1) 8 Roll Pin-(1) 9 Seal-Fluid Tank-(2) Washer-(1) Kit Fluid Reservoir TBA 10, 11, 12 Fluid Reservoir Assembly -(1) FLWI Assembly-(1) 9 Seal-Fluid Tank-(2) 8 Roll Pin-(1) 75
76 Booster TMC Assembly Type & Size : Dia TANDEM - Dia mm - CF/CF 76
77 Booster TMC Assembly Type & Size : Dia TANDEM - Dia mm - CF/CF Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Booster & TMC Assembly AB0770N 4 Booster Assembly AB0560N Kit Booster AAB0110N 7 Filter-(1) 5 Gasket-(1) Filter Cup-(1) 6 Excluder-(1) Kit NRV Assembly AA0341N/ 0607AB0170N 8 NRV Assy-(1) 9 Grommet-(1) 1 TMC Assembly with Reservoir TBA 2 TMC Assembly with out Reservoir AB0050N TMC Major Kit AB0320N/ 0607AB0270N 15 Primary Plunger Assy-(1) 14 Secondary Plunger Assy-(1) 19 Circlip-(1) Seal-Fluid Tank-(2) 17, 18 Seal Vaccum-(1) 16 Washer-(1) Retaining pin-(1) 3 O Ring-(1) 11, 12, 13 Fluid Reservoir Assembly AB0590N 77
78 78
79 CLUTCH MASTER CYLINDER ASSEMBLY & CHILD PARTS 79
80 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV 80
81 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CMC Assembly CMC Major Kit A0100N 19 to 25 Plunger Assy-(1) 13 Circlip-(1) 15 Dust Cover-(1) Grease Sachet-(1) CMC Minor Kit CAA03600N 25 Seal-(1) 25 Seal-(1) 19 Valve Seal-(1) 13 Circlip-(1) 15 Dust cover-(1) Grease Sachet-(1) 81
82 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV 82
83 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CMC Assembly CA2171N CMC Major Kit TBA 13 to 19 Plunger Assy-(1) 9 Dust Cover-(1) 3 Seal-Fluid Tank-(1) 5 Gasket-(1) 8 Circlip-(1) Grease Sachet-(1) CMC Minor Kit TBA 19 Seal-(1) 19 Seal-(1) 13 Valve Seal-(1) 9 Dust Cover-(1) 3 Seal -Fluid Tank-(1) 8 Circlip-(1) 5 Gasket-(1) Grease Sachet-(1) 83
84 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV 84
85 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CMC Assembly AB0350N CMC Major Kit CA2860N 17 to 25 Plunger Assy-(1) 13 Circlip-(1) 14 Dust Cover-(1) Grease Sachet-(1) CMC Minor Kit CA2930N 23 Seal-(1) 25 Seal-(1) 17 Valve Seal-(1) 13 Circlip-(1) 14 Dust Cover-(1) Grease Sachet-(1) 85
86 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV 86
87 Clutch Master Cylinder Assembly Type & Size : Dia mm - CV Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CMC Assembly CA0751N CMC Major Kit A0100N 19 to 25 Plunger Assy-(1) 13 Circlip-(1) 15 Dust Cover-(1) Grease Sachet-(1) CMC Minor Kit CAA03600N 25 Seal-(1) 25 Seal-(1) 19 Valve Seal-(1) 13 Circlip-(1) 15 Dust cover-(1) Grease Sachet-(1) 87
88 88
89 CLUTCH SLAVE CYLINDER ASSEMBLY & CHILD PARTS 89
90 Clutch Slave Cylinder Assembly Type & Size : Dia mm 90
91 Clutch Slave Cylinder Assembly Type & Size : Dia mm Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CSC Assembly CA0861N CSC Major Kit CA1471N 2 Plunger-(1) 5 Spring-(1) 7 Dust Cover-(1) 12 Dust Cap-(1) 3 Seal-(1) 4 Seal-(1) 6 Clip-(1) Grease Sachet-(1) CSC Minor Kit CA1441N 3 Seal-(1) 4 Seal-(1) 7 Dust Cover-(1) 12 Dust Cap-(1) Grease Sachet-(1) 91
92 Clutch Slave Cylinder Assembly Type & Size : Dia mm 92
93 Clutch Slave Cylinder Assembly Type & Size : Dia mm Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CSC Assembly CA1201N CSC Major Kit CA02150N 2 Plunger-(1) 5 Spring-(1) 7 Dust Cover-(1) 12 Dust Cap-(1) 3 Seal-(1) 4 Seal-(1) 6 Clip-(1) Grease Sachet-(1) CSC Minor Kit CA02160N 3 Seal-(1) 4 Seal-(1) 7 Dust Cover-(1) 12 Dust Cap-(1) Grease Sachet-(1) 93
94 Clutch Slave Cylinder Assembly Type & Size : Dia mm 94
95 Clutch Slave Cylinder Assembly Type & Size : Dia mm Diagram Part Number off M&M Reference Description Number per Vehicle Part Number CSC Assembly CA1851N CSC Major Kit CAA04390N 2 Plunger-(1) 5 Spring-(1) 7 Dust Cover-(1) 12 Dust Cap-(1) 3 Seal-(1) 4 Seal-(1) 6 Clip-(1) Grease Sachet-(1) CSC Minor Kit CAA04400N 3 Seal-(1) 4 Seal-(1) 7 Dust Cover-(1) 12 Dust Cap-(1) Grease Sachet-(1) 95
96 96
97 ABS UNIT 97
98 ABS Unit 98
99 ABS Unit Diagram Part Number off M&M Reference Description Number per Vehicle Part Number Kit EHCU EBC 340 Major CB0030N 1,2,3,4,5,6 EHCU ASSEMBLY-(1) 7 Wheel Speed Sensor - Front-(2) 8 Wheel Speed Sensor - Rear-(1) 1,2,3,4,5,6 EHCU ASSEMBLY AB0220N Kit EHCU EBC BB0070N 1 EHCU EBC 340 Assembly-(1) 6 ECU Protection Cover-(1) 1 EHCU EBC 340 Assembly BA0060N 2,3 Bracket Assembly BB0030N Kit Mounting Accessories BB0090N 4 Mounting Bolt and Washer-(1) 5 Grommet-(1) 3 Mounting Bolt and Washer BB0060N 4 Grommet BB0050N 7 Wheel Speed Sensor - Front AA0010N 8 Wheel Speed Sensor - Rear AA0020N 99
100 100
101 VALVES 101
102 Fig. 1 Valves Fig. 2 Fig
103 Valves Diagram Part Number off M&M Reference Description Number per Vehicle Part Number 1 G.P. Valve Assembly LCRV Assembly BZ0030N 3 LCRV with Bypass Valve Assembly EA0431N 3 LCRV with Bypass Valve Assembly EB0420N 3 LCRV with Bypass Valve Assembly EAB00681N 103
104 104
105 HOSES 105
106 Hose Assembly Details Fig. 1 Fig. 2 Fig. 3 Fig
107 Hose Assembly Details Diagram Part Number off M&M Reference Description Number per Vehicle Part Number 1 Front Hose Assembly Front Hose Assembly CB0570N 3 Front Hose Assembly CB0870N 2 Rear Hose Assembly Rear Hose Assembly Rear Hose Assembly CB1170N 4 Rear Hose Assembly CB0880N Clutch Hose Assembly CA2350N Fluid Reservoir Hose Assembly
108 108
109 PRODUCT MATRIX PRIOR TO
110 Modelwise Assembly Reference At A Glance SI.No. Model Front Brake Rear Brake Actuation CMC CSC Valve Parking Hose Assy. Hose Assy. Hose Assy. Assembly Assembly Brake Front Rear Chassis 1 ARMY / / NIL NIL NIL ARMADA 2 (Drum/Drum) / / NIL NIL NIL NIL ARMADA 3 (Disc/Drum) / / NIL NIL ARMADA 4 Single Cab / / NIL NIL NIL NIL ARMADA III 5 SINGLE CAB / / II NIL NIL NIL NIL PICKUP I ARMADA 6 DOUBLE CAB / / NIL NIL NIL NIL NIL ARMADA 7 GRAND / / NIL BOLERO II / /6 (HARD TOP) I NIL BOLERO 9 (SOFT TOP) / / NIL BOLERO 10 SPORTS/XDB / / NIL BOLERO LONG CHASIS 11 BOLERO / / NIL INVADER XL/XLS & MDI 12 BOLERO-DI / / NIL CDR / / NIL NIL NIL NIL NIL CDR SEATER / / NIL NIL NIL NIL CL 500/ / / NIL NIL NIL NIL NIL 110
111 Modelwise Assembly Reference At A Glance SI.No. Model Front Brake Rear Brake Actuation CMC CSC Valve Parking Hose Assy. Hose Assy. Hose Assy. Assembly Assembly Brake Front Rear Chassis 16 CDR 750-ST / / NIL NIL NIL NIL NIL CDR 750-HT 17 /AMBULANCE / / NIL NIL NIL NIL NIL /ECONOMY 18 CLASSIC / / NIL NIL NIL NIL COMMANDER 19 - SOFT TOP / / NIL NIL NIL NIL NIL 20 CAMPER / / II NIL NIL NIL NIL I 21 FJ 470 & 470 D / / NIL NIL NIL NIL 22 MARSHAL / / NIL NIL NIL NIL MARSHAL / / NIL NIL NIL NIL From Aug 99 MAXX / MAXX II 24 -RIGID / / I NIL NIL NIL NIL MAXX/IFS 25 FESTIVA FESTARA MM 540 DP 26 MM 440 DP / / II NIL NIL NIL I / / NIL NIL NIL NIL NIL 27 MM 540-XDB / / NIL NIL NIL 28 MAXX-PICKUP / / NIL NIL NIL NIL MM UPTO / / NIL NIL NIL NIL NIL CL 500&CL NC / / NIL NIL NIL NIL NIL 31 NC 640 DP / / NIL NIL NIL NIL NIL NC 665 DP-RHD 32 CJ640DP & / / NIL NIL NIL NIL NIL NC 665 Mini Truck 111
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