Tooling, Attachments and Accessories

Transcription

1 Tooling, ttachments and ccessories for Hardinge HN athes HN III and HN IIISP SUPER-PREISION N athes In US, call: In anada, call: Elsewhere, call: ax: orporate Headquarters and Manufacturing acilities rochure 1318 Part No June 2001 One Hardinge Drive itho in US, 2001

2 HN III HN IIISP Page 2 Table of ontents NOTE: dditional tooling available See pages 4 and 5 Diagram Model Page Key Number Description Number Number 3 8" & 1 2" Turret Top Plate Tooling 1 1" Extension Tool Holder With djustable Shim " Extension Tool Holder With djustable Shim " Extension Tool Holder With djustable Shim " Extension Tool Holder With djustable Shim ut-type Diamond Knurling Tool 30 6 ut-type Diamond Knurling Tool ut-off Tool Holder 31 7 ut-off Tool Holder lades ( 1 16", 3 32" & 1 8" lades) P1, P2 & P " Square-Shank Hardinge-elcar ut-off Tool and Inserts G " Square-Shank Hardinge-elcar ut-off Tool and Inserts G " Square-Shank Hardinge-elcar ut-off Tool and Inserts G eft-hand Extension Tool Holder H24 9 eft-hand Extension Tool Holder Right-Hand Extension Tool Holder H25R 9 Right-Hand Extension Tool Holder 25R 9 10 Invertible Extension Tool Holder, Right-Hand H30 10 Invertible Extension Tool Holder, Right-Hand Invertible Extension Tool Holder, eft-hand H29 10 Invertible Extension Tool Holder, eft-hand djustable Shim for Invertible Tool Holders djustable Shim for Invertible Tool Holders H36 10 all , 2001 are trademarks of

3 Table of ontents HN III HN IIISP Page 3 Diagram Model Page Key Number Description Number Number " Square Shank ar Stock Puller eft-hand Drill and Shank Tool Holder (Single olt) eft-hand Drill and Shank Tool Holder (Single olt) Right-Hand Drill and Shank Tool Holder (Single olt) Right-Hand Drill and Shank Tool Holder (Single olt) Right-Hand Drill and Shank Tool Holder (Single olt) 5 8" ore H Drill and Shank Tool Holder (Two olt) 5 8" ore Drill and Shank Tool Holder (Two olt) 5 8" ore Drill and Shank Tool Holder (Two olt) 3 4" ore enter djustable Tool Holder 4 12 enter djustable Tool Holder Triple Tool Holder ( 5 8" ore) Triple Tool Holder ( 5 8" ore) Triple Tool Holder ( 3 4" ore) Tool Holder Extension TE Tool Holder Extension TE loating Reamer Holder T loating Reamer Holder T djustable Tool Holder OOD djustable Tool Holder OOD ollet Holder T ollet Holder T Hardinge ollets See "Tool Holder ollets & ushings" rochure # " OD Precision ushings HD " OD Precision ushings HD " OD Precision ushings HD Double-ngle ollet Tool Holder, 200-Series (3 1 2" & 5 1 2" Extension) DH & DH Double-ngle ollet Tool Holder, 300-Series (3 1 2" & 5 1 2" Extension) DH & DH Double-ngle ollet Tool Holder, 300-Series (3 1 2" & 5 1 2" Extension) DH & DH Series Double-ngle ollets See "Tool Holder ollets & ushings" rochure # Series Double-ngle ollets See "Tool Holder ollets & ushings" rochure # rush-type Knurling Tool T rush-type Knurling Tool T ut-type Straight Knurling Tool H Revolving Stock Stop, djustable T Revolving Stock Stop, djustable T Revolving Stock Stop (for up to 1 5 8" ar Work) T ar Stock Pullers (eed inger Style) ar Stock Puller dapters (eed inger Style) Releasing TT Tap Holder (ollet-type) TT Releasing TT Tap Holder (ollet-type) TT TT Tap Holder ollets (Size) See "Tool Holder ollets & ushings" rochure # Self-eeding Tap Holder GK11, 12, 21, Square-Shank and Round-Shank arbide and Insert utting Tools See utting Tool atalog #1289 Tooling Package ircle Tooling [N R] See utting Tool atalog #1289 Tooling Package Kennametal [N KN] See utting Tool atalog #1289 Top Plate Interchangeable 8-Station Turret Top Plate, 1 2" 5 Top Plate Interchangeable 8-Station Turret Top Plate, 3 8" 5 Top Plate Interchangeable 8-Station Turret Top Plate, 10 mm 5 Top Plate Interchangeable 8-Station Turret Top Plate, 12 mm 5 Top Plate Interchangeable Gang-Tooled Turret Top Plate, 1 2" 5 Top Plate Interchangeable Gang-Tooled Turret Top Plate, 3 8" 5 Miscellaneous or dditional Turret Tooling & Round Shank Tooling See Table of ontents Page 4, 2001 are trademarks of all

4 HN III HN IIISP Page 4 Miscellaneous Tooling 33 MISENEOUS TURRET TOP PTE TOO HODERS ND ESSORIES Photo Model Page Key Number Description Number Number Tools for Turret Top Plates and Vertical Slide 33 Single Tool Holder Double Tool Holder Triple Tool Holder Invertible Tool Holder (Single lock) H Invertible Tool Holder (Double lock) H Invertible Tool Holder (Triple lock) H Quadruple Tool Holder Universal Tool Post oring Tool Holder oring Tool dapter H Knurling Tool (Square Shank) Multiple Tool Holder for Vertical Slide H ut-off Tool Holder for Vertical Slide H P3N ut-off lade for Vertical Slide P3N Hardinge-elcar ut-off lade and Inserts G21 29 Miscellaneous Tools, Gages and ccessories 48 ox Tool T12-5 8" & T12-3 4" Drill and Turn Tool Holder TH- 5 8" & TH- 3 4" Releasing corn Die Holder T10-5 8" & T10-3 4" Self-eeding Die Holder SK11, 12, 21, djustable Tool Setting Gage N Tool Setting Gage ar 32 Vertical ut-off Slide 32 Tool Touch Probe 33 Parts Removal System 33 Mist ollector 34 hip onveyor 34 Voltage Transformers 35 ollet loser oot Switch 35 Spindle Reduction iners 36 Spindle iner Kit 36 One-Degree Spindle Orient 37 ar eed Systems 37 Spindle Tooling 37 all , 2001 are trademarks of

5 Interchangeable Top Plates HN III HN IIISP Page 5 Interchangeable Turret Top Plates Hardinge HN athes complimented with interchangeable turret top plates have consistently reduced setup time. wide range of tooling is offered for use on the standard 8-station or optional 4-position gang-tooled turret top plates. The turret top plates are interchangeable, allowing an operator to remove a tooled top plate from a machine and replace it with another pre-tooled top plate to reduce machine setup time. The top plate is secured to the machine by four screws. The gang-tooled turret top plate is ideal for maximum flexibility when setting up tool configurations. It can accommodate up to six tools per side, reducing the need to index frequently and improving cycle time up to 30%, especially for small parts in the range of 1" (25.40mm) in diameter and under. Part Number N N N S S 8-Station Top Plates Tool Holders Used 3 8" square and 5 8" round 1 2" square and 3 4" round 10mm square and 20mm round 12mm square and 25mm round Metric top plates: Tool holders must be purchased from manufacturers other than Hardinge. ll tooling shown is optional. 4-Position Gang-Tool Top Plates Part Tool Holders Number Used N D1 3 8" square and 5 8" round N D 1 2" square and 3 4" round ll tooling shown is optional., 2001 are trademarks of all

6 HN III HN IIISP Page 6 Extension Tool Holders & ut-type Knurling Tool Extension Tool Holder with djustable Shim The extension tool holder is generally used for turning operations, but can also be used for holding tools to back-face flanged work, or to cut off, knurl, groove, or thread a workpiece. The extension tool holder mounts directly into a T-slot of a turret top plate and uses 3 8" or 1 2" square shank tool bits for the respective top plate. Each holder features an adjustable wedge for adjusting the tool to center. Round shank tools can be held in these holders by using the H22 boring tool adapter. M Z 1 W X N E T No. Number D E M N Q Inch mm Inch mm Inch mm Inch mm T T-olt W Washer X Nut Z1 Set Screw H U D HRDINGE EMIR, N.Y., U.S Q ut-type Diamond Knurling Tool The cut-type knurling tool is used to cut diamond knurls on a workpiece from 1 4" (6.35mm) to 6" (152.40mm) in diameter. The holder is supplied standard with two cut-type knurls (Part Number: ST D). The knurls have a 3 4" (19.05mm) OD, a 1 4" (6.35mm) ID, a width of 1 4" (6.35mm), and a 30 diametral pitch. The knurls are adjusted by rotating the shaft to which each knurl is mounted. The 30 and 37 tool holders typically mount into an extension tool holder on 3 8" and 1 2" top plates, respectively. No. Number E R S 30 H Inch mm Inch mm E R S all , 2001 are trademarks of

7 ut-off Tool Holder & High Speed Steel ut-off lades HN III HN IIISP Page 7 ut-off Tool Holder The cut-off holder mounts directly into an extension tool holder to perform cut-off operations from the turret. The cut-off holder comes supplied with a standard P1 1 16" (1.59mm) wide, high-speed, cut-off blade. dditional P2 and P3 blades are available in thicknesses of 3 32" (2.38mm) or 1 8" (3.18mm), respectively. utting from the turret has proven to be easier for holding length dimensions and for controlling the feed rate. Y NH R M S No. Number H M N R S 31 ST Inch mm Y Set Screw The cut-off blade is for cutting or parting off material. It mounts directly into the 31 cut-off tool holder. Each blade is made of high-speed steel and can be resharpened as needed. ut-off lades H S No. No. H S P1 P Inch mm P2 P Inch mm P3 P Inch mm , 2001 are trademarks of all

8 HN III HN IIISP Page 8 Hardinge-elcar ut-off Tool & Insert Square Shank Hardinge-elcar ut-off Tool The square shank Hardinge-elcar cut-off tool is used to perform cut-off or grooving operations. The holder mounts into a square shank tool holder. light grip is required to place the insert into the holder. The pressure of the first cut seats the insert and holds it tightly in the holder. The insert is removed from the holder using an extractor tool that is supplied as standard. The insert design causes chips to roll inward and form into flowing coils during the cutting operation. This design allows faster feed rates to be used for cut-off operations. steady flow of coolant to the cutting edge is recommended. D W 1 H Hand Insert No. Number W H D(Max.)* No. G Inch 3 8" 3 8" 2 1 2" 1 1 8" Right 2 mm G Inch 1 2" 1 2" 3" " Right 1 mm G Inch 1 2" 1 2" 3" " eft 3 mm * Maximum diameter for solid workpieces. Tubing wall thickness may be half of maximum diameter. W Right-hand model illustrated. Hardinge-elcar ut-off Insert The insert mounts directly into the Hardinge-elcar cut-off tool holders. The inset configuration shapes the chips into narrow, easy-flowing coils, allowing heavier feeds and higher spindle speeds compared to conventional cut-off tools. The width of the insert and the diameter of the material determines feedrate and amount of stock removal. Since there are no wrenches, screws, loose clamps, or springs used, the cutting forces increase the grip of the insert by locking it firmly in place. The insert is easily removed using the extraction tool supplied with each cut-off tool. Inserts are purchased in packages of ten only. Insert No. Number W1 ead No. Hand.120" Inch Right mm " Inch Right mm " Inch eft mm 3.05 all , 2001 are trademarks of

9 Extension Tool Holders HN III HN IIISP Page 9 eft-hand and Right-Hand Extension Tool Holder 3 8" Top Plate The extension holder is used to help balance the tool length in a turret setup and give additional support for 3 8" left-hand and right-hand square shank tool bits that overhang the turret. They can be used for facing, turning, boring, chamfering, or threading operations. The extension holder mounts directly into a machine turret top plate T-slot. N Z 1 X W Z 1 X W E M Q T N E M Q T No. Number E M N Q H24 H Inch H25R H R mm T T-olt W Washer X Nut Z 1 Set Screw HP U Right-Hand and eft-hand Extension Tool Holder 1 2" Top Plate The extension holder is used to help balance the tool length in a turret setup, and give additional support for 1 2" right-hand or left-hand square shank tool bits that overhang the turret. They can be used for facing, turning, boring, chamfering, or threading operations. The extension holder mounts directly into the machine turret top plate T-slot. No. Number E M N P Q 24 P Inch R P R MM T T-olt W Washer X Nut Z 1 Set Screw HP U Z 1 X Z 1 W X W E N N E Q T P M M P T Q, 2001 are trademarks of all

10 HN III HN IIISP Page 10 Invertible Extension Holders & djustable Shim eft-hand and Right-Hand Invertible Extension Tool Holder 3 8" & 1 2" Top Plate The invertible tool holder is used to mount a 3 8" or 1 2" square shank tool for cutting on the rear or front of the workpiece. The holder also helps balance the tool length in a turret setup and give additional support for tools that overhang the turret. The holder mounts into the T-slot of a machine turret top plate. If the cutting tool is to be mounted for cutting on the rear of the workpiece, the tool is inverted and shimmed to place the cutting edge of the tool on the spindle centerline. djustable shims H36 for 3 8" tools or 36 for 1 2" tools are required and purchased seperately. (djustable Shims are shown below.) Z 1 Y Y Z 1 H H N N E T T E M M No. Number E M N H29 KH Inch H30 KH R mm Inch R mm T Nut Y ap Screw Z 1 Set Screw ST H29/30 ( ) & 29/30 ( ) djustable Shim or Invertible Tool Holders The adjustable shim is used to bring a tool s cutting edge to the height of the spindle centerline or as a spacer on top of a tool in an invertible tool holder. The shim is placed in the invertible tool holder under the square shank tool when it is used to cut on the rear of the workpiece. The thickness of the shim can be adjusted using the three screws built into the holder. The adjustable shim can be set very quickly to the proper thickness by the operator. No. Number E Inch MM H36 KH Inch MM Z 1 Set Screw 36 (H ) & H36 (KH ) E Z 1 all , 2001 are trademarks of

11 eft- & Right-Hand Drill and Shank Tool Holders HN III HN IIISP Page 11 eft-hand Drill and Shank Tool Holder 1 2" Top Plate The left-hand drill and shank tool holder is used to hold tooling or other tool holders to perform operations such as center-drilling, drilling, turning, boring, reaming, and tapping. The holder mounts into the T-slot of a turret top plate and has a lip to locate against the face of the top plate for rigidity and to prevent the holder from shifting. HD bushings may be used for holding smaller shank size tools. (See page 16 for HD bushings.) W X Z 1 E M H T P Q No. Number E H-ore M P Q P Inch mm P Inch mm T T-olt W Washer X Nut Z 1 Set Screw P Right-Hand Drill and Shank Tool Holder for 3 8" and 1 2" Top Plates The right-hand drill and shank tool holder is used to hold tooling or other tool holders to perform operations such as center-drilling, drilling, turning, boring, reaming, and tapping. The holder is mounted into the T-slot of a turret top plate and has a lip to locate against the face of the top plate for rigidity and to prevent the holder from shifting. n HD bushing may be used for smaller shank size tooling. (See page 16 for HD bushings.) 1 Z H E W T X Z P Q No. Number E H-ore P Q H21 H Inch mm P Inch mm P Inch mm Model No. T T-olt W Washer X Nut Z 1 Set Screw H21 HP P P , 2001 are trademarks of all

12 HN III HN IIISP Page 12 enter djustable & Drill and Shank (2-olt) Tool Holders enter djustable Tool Holder The center adjustable tool holder can be used to perform operations such as center-drilling, reaming, drilling, etc. It is one of the most accurate methods of placing a tool on the spindle centerline. The holder provides a means for adjusting the center of a tool to its proper relationship to the spindle. fter centering the tool, the adjustable portion of the holder is locked into position. The holder mounts into the T-slot of a turret top plate and has a 5 8" (15.88mm) diameter bore to hold 5 8" round shank tools. ushings can be used in the holder to hold tools that are 1 2" or less in diameter. (See page 16 for HD bushings.) X W Z 1 G H No. Number E G H K Q 4 ST Inch MM P Inch MM T T-olt W Washer X Nut Z 1 Set Screw HP U E Q K T Drill and Shank Tool Holder (Two-olt) The drill and shank tool holder is used to hold round shank tools to perform operations such as drilling, reaming, turning, boring, and threading. The holder mounts into the T-slot of a turret top plate and has a lip to locate against the face of the top plate for rigidity and to prevent the holder from shifting. n HD bushing may be used for smaller shank size tooling. (See page 16 for HD bushings.) No. Number E H-ore P Q 18 HP Inch MM Inch MM Inch MM Model No. T T-olt W Washer X Nut Z 1 Set Screw H21 HP P U P U W T H Z 1 P Q X E all , 2001 are trademarks of

13 Triple Tool Holder HN III HN IIISP Page 13 The triple tool holder is used to hold a maximum of three round shank tools in one tool holder to perform end-working operations such as drilling, boring, turning, reaming and tapping. The triple tool holder is mounted into the T-slot of a turret top plate and has a lip to locate against the face of the top plate for rigidity and to prevent the holder from shifting. This holder increases tooling versatility and allows for improved production because the top plate does not have to be indexed before performing the next round shank operation. n HD bushing may be used for smaller shank size tooling. (See page 16 for HD bushings.) Triple Tool Holder 3 8" and 1 2" Top Plates ushings and tooling not included with this tool holder W E X Z 1 G H K Q P T No. Number E G H-ore K P Q Inch for 3 8" Top Plate mm Inch for 1 2" Top Plate mm Inch for 1 2" Top Plate mm T T-olt W Washer X Nut Z 1 Set Screw HP U , 2001 are trademarks of all

14 HN III HN IIISP Page 14 Tool Extension & loating Reamer Holder Tool Holder Extension The tool holder extension is used as a means to position smaller diameter drills on a common plane with other tools in the same setup, reducing tool interference. The tool holder extension mounts directly into a round shank tool holder. It will extend round shank tools an additional 1 5 8" (41.28mm). (See page 16 for HD bushings.) Drill and bushing not included. K Z 1 H D G Q No. Number D G H K Q TE- 5 8 ST Inch mm TE- 3 4 ST Inch mm Z 1 Set Screw loating Reamer Holder The floating reamer holder is used to align the tool with the hole being reamed. This holder mounts into a round shank tool holder and it floats freely, providing alignment of the reamer with the hole. The holder has a 1 2" (12.70mm) diameter bored hole for 1 2" round shank tools and will accept HD-2 bushings for holding tools with 3 8" and smaller shanks. (See page 16 for HD bushings.) H D Z 1 G No. Number D G H K T ST Inch mm T ST Inch mm Z 1 Set Screw K all , 2001 are trademarks of

15 djustable Tool Holder & 1 ollet Holder HN III HN IIISP Page 15 djustable Tool Holder The adjustable tool holder provides a means of adjusting center working tools such as center drills and drills to the centerline of the spindle. When the tool has been centered, the adjustable portion of the holder is locked into position. The holder mounts into a round shank tool holder and it has a 1 2" (12.70mm) diameter bore to hold round shank tools. HD-2 bushings can be used in the holder to hold tools with shanks that are 3 8" or less in diameter. (See next page for HD bushings.) Y W Z 1 D H G K No. Number D G H K OOD- 5 8 OO Inch mm OOD- 3 4 OO Inch mm Z 1 Set Screw ollet Holder This 1 collet-type tool holder is an accurate method of holding drills, center drills, round shank boring bars, round shank turning tools and reamers. The T17 holder mounts directly into a round shank tool holder. The holder is hardened and ground and holds standard 1 collets, which have a maximum capacity of 1 4" (6.35mm). Turning a nut at the rear of the assembly draws the collet into the assembly, where the matching angles of the collet and the holder cause the collet to close down on the tool. (See rochure #2351 for 1 collets.) Drill and 1 collet not included. N M D G No. Number D G M N T Inch mm T Inch mm , 2001 are trademarks of all

16 HN III HN IIISP Page 16 Dimensions Hardinge ushing Overall Style Part Number igure Diameter ength Type Size Range Toolholder ushings (HD2, HD5 & HD6) 1 2" 3 4" HD (12.70) (19.05) ractional 1 32" to 3 8" inclusive by 1 64" increments Kit ractional 23 ushings from 1 32" to 3 8" by 1 64" Incr. 1 2" 3 4" HD (12.70) (19.05) Decimal.141",.168",.194",.220",.255",.318",.323",.367",.381" 1 2" 3 4" HD (12.70) (19.05) Metric 1.0mm to 5.0mm inclusive by.2mm increments 1 2" 3 4" HD (12.70) (19.05) etter to V inclusive Kit etter 22 ushings from thru V 1 2" 3 4" HD (12.70) (19.05) Number 1 to 67 inclusive Kit Number 67 ushings from #1 thru #67 5 8" 1 1 8" HD (15.88) (26.20) ractional 1 32" to 1 2" inclusive by 1 64" increments Kit ractional 31 ushings from 1 32" to 1 2" by 1 64" 5 8" 1 1 8" HD (15.88) (26.20) Metric 1.0mm to 13.0mm inclusive by.5mm increments 5 8" 1 1 8" HD (15.88) (26.20) etter to Z inclusive Kit etter 26 ushings from thru Z 5 8" 1 1 8" HD (15.88) (26.20) Number 1 to 52 inclusive Kit Number 52 ushings from #1 thru #52 3 4" 1 1 8" HD (19.05) (28.58) ractional 1 16" to 5 8" inclusive by 1 64" increments Kit ractional 37 ushings from 1 16" to 5 8" by 1 64" 3 4" 1 1 8" HD (19.05) (28.58) Metric 2.0mm to 16.0mm inclusive by.5mm increments 3 4" 1 1 8" HD (19.05) (28.58) etter to Z inclusive Kit etter 26 ushings from thru Z 3 4" 1 1 8" HD (19.05) (28.58) Number 1 to 52 inclusive Kit Number 52 ushings from #1 thru #52 NOTE: Millimeters in parentheses. 1 all , 2001 are trademarks of

17 Double-ngle ollet Tool Holder HN III HN IIISP Page 17 The Double-ngle (D) ollet Extension Tool Holder mounts directly into a round shank tool holder. The DH model holders will accept D200 or D300 collets (See rochure #2351 for collets). Optional qualifying collars and chuck stops are available. The collars position and lock on the holder shank to qualify the tool's position in the DH holder. huck stops are positioned inside the holder body to provide a qualified locating stop for tooling and help to prevent tool push back. Double-ngle ollet Extension Tool Holder Shown with optional collet. ollet Model Shank ength ap ap Qualifying ollar Drill Stop Style Number Part Number E Part Number Hex Part Number Part Number D300 DH " 2.188" 3.50".560" " D300 DH " 4.188" 5.50".560" " D " 5.500" 6.79".560" " D300 DH " 2.188" 3.50".680" " D300 DH " 4.188" 5.50".680" " D200 DH " 1.875" 3.50".812" " D200 DH " 3.875" 5.50".812" " D " 5.500" 7.23".860" " Drill Stop Qualifying ollar, 2001 are trademarks of all

18 HN III HN IIISP Page 18 "rush- & ut-type" Knurling Tools rush-type Knurling Tool The knurling tool mounts into a round shank tool holder and comes standard with two knurls. The 64 diametrical pitch knurling wheels are mounted into swivel holders that can be set at any angle to form either diamond or straight knurls. This unit can knurl a workpiece using a cross slide motion (approaching the work perpendicularly), or a turning motion by placing the holder parallel to the workpiece and passing the workpiece between the knurls. y making the appropriate adjustments, diameters from 5 32" to 1 2" (3.97 to 12.70mm) for the T8-5 8 model and to 3 4" (19.05mm) for the T8-3 4 model can be knurled. workpiece with a diameter of 3 8" (9.53mm) or less can pass through the shank of the knurling tool. or stock diameters of 3 8" to 1 2" (9.53 to 12.70mm), the maximum knurling length is 7 8" (22.23mm) W Z Y No. Number D G H K Q T8-5 8 ST Inch mm T8-3 4 ST Inch mm W Washer X utting Wheels Y ap Screw Z 1 Set Screw T8-5 8 ( ) & T8-3 4 (ST ) X H K G D ut-type Straight Knurling Tool The cut-type straight knurling tool is used to generate a straight knurl by cutting the metal. The tool holder shaft mounts into a 5 8" round shank tool holder and comes standard with one knurl. The knurl has a 3 4" (19.05mm) OD and 1 4" (6.35mm) ID with a width of 1 4" (6.35mm). Y No. Number D E H31 KH Inch mm Y utting Wheels ST D E D all , 2001 are trademarks of

19 djustable & Revolving Stops HN III HN IIISP Page 19 The revolving stock stop is used in a round shank tool holder to position bar stock in the collet while being fed by a bar feed unit. The front portion of the stop rotates with the workpiece. The adjustable stop has a maximum length adjustment of 7 8" (22.23mm). djustable Revolving Stock Stop D No. Number Min Max D T RS Inch mm T RS Inch mm The revolving stock stop mounts into a round shank tool holder directly, or with a bushing, to position bar stock in the collet while being fed by a bar feed unit. The front portion of the stop rotates with the workpiece. Revolving Stock Stop D No. Number D T RS Inch mm , 2001 are trademarks of all

20 HN III HN IIISP Page 20 Interchangeable ar Pullers & dapters Interchangeable ar Pullers and dapters ar Stock Pullers Hardinge bar stock pullers are an economical, accurate way to pull round bar stock through a spindle. They are also ideal for using up short pieces of bar stock, or when operating floor space is limited. The pullers are mounted into or round shank tool holder and are stocked in sizes that range from 5 16" (7.9mm) to 1 5 8" (41.3mm) in 1 16" (1.59mm) increments. They can be interchanged easily between the three adapter shank sizes shown. Overhang from the turret or the face of the round shank tool holder is " (93.7mm) for minimal tool interference. ar Stock Puller dapters ollet Part No Dimensions D H-ore Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm dapter Part Dimensions No. D Inch mm Inch mm Note: Spindle Reduction iners must be used in the draw tube of the spindle when using ar Pullers. Spindle iner Kit Part Number: HSS25, HSS30, HSS35, H42, H46 all , 2001 are trademarks of

21 ar Stock Puller HN III HN IIISP Page 21 ar Stock Puller The combination round/square shank bar stock puller is ideal for using up short pieces of bar stock or when operating floor space is limited. The puller is mounted into an invertible square shank tool holder. Grips stock up to 1 5 8" (42mm) diameter simple screw adjustment Grips round, hex, square and octagon stock with optional caps Quick set-up time and adjustment Grips close to collet 1 8" (3.2mm) from face Short overhang from the turret top plate for minimal tool interference Eliminate inventory of feed fingers and pullers Self-centering gripper adjustment Eliminates shock from hydraulic feeders D' E D aps Required for Hex/Square Work Shown with optional cap for pulling hex & square stock. apacity - Hex & Square Stock Model Max. Hex/Square aps " One No. Number D D 1 E R Inch to 1.50 mm to Jaw aps for Hex, Square and Tailstock Work Puller Jaw ap Jaw ap Jaw aps Model Part No. Style Required Short Models 100 require one long jaw cap ong Note: Spindle Reduction iners must be used in the draw tube of the spindle when using ar Pullers. Spindle iner Kit Part Number: HSS25, HSS30, HSS35, H42, H46, 2001 are trademarks of all

22 HN III HN IIISP Page 22 "ollet-type" Releasing & Self eeding Tap Holders "ollet-type" Releasing Tap Holder The collet-type releasing tap holder is used to provide thread length control on either rightor left-hand taps by switching a lever inside the body of the tap holder. Tap and collet not included. The tap holder mounts directly into a round shank tool holder. TT style tap holder collets are used to accurately hold and center taps. To provide a positive drive for the taps, the collets have a square slot in the back to accommodate the square of the top shank and a notch in the back bearing of the collet that fits over a hardened pin in the bottom of the holder. (See rochure #2351 for TT tap holder collets.) No. Number D TT- 5 8 ST Inch mm TT- 3 4 ST Inch mm D Self-eeding Tap Holder The self-feeding tap holder provides automatic thread length control. The tap holder eliminates the need to match feed rate to thread pitch, minimizing tool breakage and pulled or squeezed threads. The holder has a 5 8" shank diameter that allows it to be mounted into a round shank tool holder. Thread length is controlled internally with an adjusting ring in.01" (.25mm) increments. driver is used in the holder to accommodate the square of the tap shank, providing a positive drive. collet is used to centralize and hold the tap in the holder. Tap holders are supplied standard with the necessary collets and drivers. Replacement tap collets and drivers are sold separately. D The same unit is used for left- and right-hand taps. The GK11 and GK12 models include three tap collets and four drivers. The GK21 and GK22 include six tap collets and six drivers. Tap ollets and Drivers Model Tap Size Shank ollet Tap Diver ollet/driver No. Eng. Metric Dia No. Sq. No. Part No. GK11/ T */D1* GK11/ T */D2* GK11/ T */D2* GK11/ T */D3* GK11/ T */D4* GK11/12 1 4" T */D4* GK21/ T */D1* GK21/ T */D2* GK21/ T */D2* GK21/ T */D3* GK21/22 1 4" T */D3* GK21/ " T */D4* GK21/22 3 8" T */D6* GK21/ " T */D4* GK21/22 1 2" T */D6* GK21/ " T /D7* * ollets and Drivers furnished with Tap Holder Maximum Model Maximum Thread ength No. Tap Size djustment GK11 1 4" (6.35mm) 25 32" (19.84mm) GK12 1 4" (6.35mm) 19 32" (15.08mm) GK " (14.29mm) 27 32" (21.43mm) GK " (14.29mm) 19 32" (15.08mm) No. Number D GK11 K K Inch mm GK12 S K Inch mm GK21 K K Inch mm GK12 S K Inch mm all , 2001 are trademarks of

23 Single, Double & Triple Tool Holders HN III HN IIISP Page 23 The single, double, and triple tool holders are used to hold 3 8" square shank tool bits. The holder mounts into the T-slot of a top plate and tools are held in place with set screws. These tools are not intended to hold an inverted tool. (See next page for invertible tool holders.) Single, Double & Triple Tool Holders 9 (Single) 20 (Triple) 10 (Double) Z 1 N R E Q M U S No. Number E M N Q R S U 9 O Inch mm O Inch mm HP Inch mm Z 1 Set Screw , 2001 are trademarks of all

24 HN III HN IIISP Page 24 Invertible Tool Holders Invertible Tool Holders The invertible tool holder is used to hold 3 8" square shank tool bits for cutting on the front or rear of a workpiece. One, two or three tool bits can be held, depending on the holder used. H 33 (Single) The holders mount into the T-slot of a 3 8" top plate only. If the cutting tool is to be mounted for cutting on the rear of the workpiece, the tool must be inverted and shimmed in the holder using an H36 adjustable shim to place the cutting edge of the tool on the spindle centerline. (Shims are purchased seperately. See page 10 for adjustable shim.) H 34 (Double) H 35 (Triple) Z 1 E N R S M U P V Q No. Number E M N P Q R S U V H33 KH Inch mm H34 KH Inch mm H35 KH Inch mm Z 1 Set Screw all , 2001 are trademarks of

25 Quadruple Tool Holder & Universal Tool Post HN III HN IIISP Page 25 Quadruple Tool Holder The quadruple tool holder gives the operator greater flexibility positioning tooling on a 3 8" top plate The holder is mounted into the T-slot of a turret by using two T-bolts. It can hold up to four 3 8" square shank tools for cutting on the front of the workpiece, or three tools cutting on the front and one inverted tool cutting on the rear of the workpiece. The tools are held in the holder with set screws. Note: or centering inverted tools, a shim is required. The H36 adjustable shim shown on page 10 can be used and is purchased seperately. Y Z 1 HRDINGE -5 V E N T Q M S U No. Number E M N Q S U V 5 ST Inch mm T Nut Y ap Screw Z 1 Set Screw ST The universal tool post mounts in the T-slots on a 3 8" top plate, allowing the operator to position a cutting tool to a desired angle. The holder uses 3 8" square shank tool bits, and up to two tools can be held at one time. The use of shims may be necessary to center the tool. The post can hold two tools in the following combination by repositioning the spacers: both tools right side up, both tools inverted, one tool right side up, and one tool inverted. Universal Tool Post R W X R G R T P No. Number G P R 28 ST Inch mm T T-olt W Washer X Nut HP U , 2001 are trademarks of all

26 HN III HN IIISP Page 26 oring Tool Holder & dapter oring Tool Holder 3 8" Top Plates The boring tool holder is used to perform operations such as turning and boring. The holder mounts into the T-slot of a turret and uses 5 8" round shank tooling. This holder does not have a lip and can be pivoted to obtain the proper geometry between the cutting tool and the workpiece. HD5 bushings can be used for holding tools that are 1 2" or less in diameter. (See page 16 for HD bushings.) Q No. Number E H P Q 19 HP Inch mm T - T-olt W - Washer X - Nut Z1 - Set Screw HP U Z 1 X W P E H T oring Tool dapter The boring tool adapter converts 3 8" and 1 2" square shank extension tool holders for holding 5 8" round shank tooling. The adapter mounts into the slot of an extension tool holder. Two set screws hold the round shank tool securely. HD5 bushings can be used for holding tools that are 1 2" in diameter or less. (See page 16 for HD bushings.) P Z 1 No. Number E H P Q H22 H Inch mm Z 1 Set Screw Q E H all , 2001 are trademarks of

27 Knurling Tool & Multiple Tool Holder HN III HN IIISP Page 27 Knurling Tool This knurling tool mounts directly into the tool slot of an invertible tool holder. The knurl head and shank feature a dovetail configuration which allows the head to be set to the centerline of the spindle. To position the knurls on center with the spindle centerline, the head is adjusted by a simple adjustment of the socket head cap screw located in the tool s shank. Knurl range is from 1 8" to 1 1 8" (3.20mm to 28.60mm). No. Number D KO Inch mm The vertical slide multiple tool holder is used to perform operations such as forming, grooving, or chamfering. This holder will hold a maximum of three 3 8" square shank tools at one time. The multiple tool holder mounts directly onto the vertical slide, with no machining necessary for installation. Using the vertical slide with a multiple holder provides an additional machining station for the machine. Multiple Tool Holder for Vertical Slide S U R P N Q M Z 1 No. Number M N P Q R S U H6 H S Inch mm Z 1 Set Screw , 2001 are trademarks of all

28 HN III HN IIISP Page 28 ut-off Tool Holder & lade ut-off Tool Holder for Vertical Slide The vertical slide cut-off holder is used as an alternative means of cutting off in order to free a turret station to perform forming and turning operations. The holder mounts directly into the machine s vertical slide without additional machining for installation. The cut-off holder is supplied with one P3N 3 32" (2.38mm) wide, high-speed, cutoff blade, shown below. The Hardinge -elcar carbide insert cut-off blade, shown on the next page, can be used in place of the blade supplied. P The cut-off blade is locked in the holder using two eccentric screws. The feed and length of travel are operated by hydraulics and can be adjusted by the operator. Travel of the vertical slide is controlled by using a stop screw. S W Y V U R M Q Z 1 N No. Number M N P Q R S U V H13 H Inch mm W Washer Y olt Z 1 Set Screw D VD ut-off lade The cut-off blade is for cutting or parting off material. It mounts directly into the cut-off tool holder for the vertical slide. The blade is made of high-speed steel and can be resharpened as needed. H No. Number S P3N V Inch mm S all , 2001 are trademarks of

29 ut-off lade & Insert HN III HN IIISP Page 29 The Hardinge-elcar adjustable blade is used to perform cut-off operations. It is an insert cut-off tool that mounts directly into a cut-off tool holder. The blade uses a general purpose grade carbide insert. The insert is mounted into the cut-off tool using a press fit. It is removed by using the extractor tool that is supplied with the blade. The insert design causes chips to roll inward and form into flowing coils during cut-off operations. The design also allows faster feed rates to be used. See below for inserts. steady flow of coolant to the cutting edge is recommended. Hardinge-elcar ut-off lade D W 1 H W H 1 Insert No. Number W H=H1 D(Max.)* No. G Inch ,2 or 3 mm * Maximum diameter for solid workpieces. Tubing wall thickness may be half of maximum diameter. Hardinge-elcar ut-off Insert The insert mounts directly into the Hardinge-elcar G21 blade shown above. The inset configuration shapes the chips into narrow, easy-flowing coils, allowing heavier feeds and higher spindle speeds compared to conventional cut-off tools. The width of the insert and the diameter of the material determines feedrate and amount of stock removal. Since there are no wrenches, screws, loose clamps, or springs used, the cutting forces increase the grip of the insert by locking it firmly in place. The insert is easily removed using the extraction tool supplied with each cut-off tool. Inserts are available in packages of ten. Insert No. Number W1 ead No. Hand.120" Inch Right mm " Inch Right mm " Inch eft mm 3.05, 2001 are trademarks of all

30 HN III HN IIISP Page 30 ox Tool & Drill and Turn Tool Holder ox Tool The box tool is used to support a workpiece so it cannot deflect from the cutting tool. The box tool mounts directly into a round shank tool holder and is used to turn a single diameter. Model T is furnished with one 5 16" (7.94mm) square, high-speed tool bit. The maximum workpiece diameter that can be turned is 1 2" (12.7mm). Model T is furnished with one 3 8" (9.53mm) tool bit. The maximum workpiece diameter that can be turned is 7 8" (22.25mm). There is a hole through the box tool s shank which allows a part to pass through the shank while it is being turned. No. Number D E G H K T T Inch mm T T Inch mm Drill and Turn Tool Holder The drill and turn tool holder allows drilling and turning to be done in one operation. Other possible operations include using a stock stop and center drill. The drill and turn holder mounts directly into a round shank tool holder. oth the 5 8" shank and the 3 4" shank holders have two 5 8" (15.86mm) bores which can hold up to two tools. HD bushings may be used for small diameter tools. (See page 16 for HD bushings.) Z 1 H No. Number D G H K TH- 5 8 ST Inch mm TH- 3 4 ST Inch mm Z 1 Set Screw H K D G all , 2001 are trademarks of

31 Releasing & Self-eeding Die Holders HN III HN IIISP Page 31 Releasing corn Die Holder The acorn die holder is used to put external threads on a workpiece. The holder mounts into a round shank tool holder and is generally used for external production threading. The threading capacity of the unit is 1 4" (6.35mm) to 5 16" (7.94mm) and uses a No. 2 die. The maximum thread length is approximately 1 5 8" (41.28mm). The holder is designed to release quickly at the end of the turret travel. The machine spindle must be reversed to feed the die off the workpiece. H K D No. Number D H K T T Inch mm T T Inch mm Self-eeding Die Holder The self-feeding die holder provides automatic thread length control. The die holder eliminates the need to match feed rate to thread pitch, minimizing tool breakage and pulled or squeezed threads. The holder has a 5 8" shank diameter for mounting into a round shank tool holder. Thread length, controlled by the die holder, is adjustable in increments of.01" (.25mm). The same unit is used for both left- and right-hand dies. Holders SK11, SK12 accept button dies having an OD of 5 8", 13 16", or 1". dapters are supplied standard for the 5 8" and 13 16" sizes while the 1" size mounts directly in the holder. Holders SK21, SK22 accept button dies having an OD of 13 16", 1", ", or 1 1 2". dapter rings are supplied standard for holding the button dies with OD's of 1" or smaller. The 1 1 2" size mounts directly in the holder. H D No. Number D H K SK11 K K Inch mm SK12 Inch mm SK21 K K Inch mm SK22 Inch mm K Model Maximum Maximum No. Thread OD Thread ength SK " (7.94mm) 25 32" (19.84mm) SK " (7.94mm) 19 32" (15.08mm) SK " (14.29mm) 27 32" (21.43mm) SK " (14.29mm) 19 32" (19.84mm), 2001 are trademarks of all

32 HN III HN IIISP Page 32 Tool Setting ar, Gage & Vertical Slide Tool Setting Gage ar The tool setting gage bar is used to align round shank tool holders with the spindle centerline. The hardened and ground bar allows both 5/8" and 3/4" diameter round shank holders to be centered. The metric tool setting gage bar has 16mm, 19mm, 20mm diameters. The flat section on the end of the bar is used to set the adjustable tool setting gages. Tool Setting Gage, English Part Number: HP Tool Setting Gage, Metric Part Number: HP M djustable Tool Setting Gage The tool setting gage is used to set cutting tools to the height of the spindle centerline quickly and accurately for longer tool life, easier cutting, better surface finishes and closer tolerances. The gage is hardened and ground to maintain accuracy and can be used for setting tools cutting on the front or rear of the workpiece. The gage has two ground surfaces "" and "". Surface "" is for setting tools to cut on the front of the workpiece, surface "" is for setting tools to cut on the rear of the workpiece. The top section swivels to cover and protect the ground gage surfaces. The gage can be set to the centerline of the spindle using the tool setting gage bar shown above which is held in a 1.000" or a 20mm round collet in the machine spindle. The gage can also be set using an indicator stand positioned on the top of the bed plate. ground plug is held in a collet with the 1" travel indicator set to the top of the plug. The gage is then set to one-half the diameter of the ground plug. djustable Tool Setting Gage (Model N2) Part Number: N Vertical ut-off Slide The Vertical ut-off Slide provides an additional tool position for cut-off or grooving operations when performing bar work. It is air-hydraulically operated and activated by the parts program of the machine. The vertical slide comes furnished with a blade and an adjustable holder that allows the blade to be placed on-center. Vertical ut-off Slide Part Number: N all , 2001 are trademarks of

33 Tool Touch Probe & Parts Removal System HN III HN IIISP Page 33 Tool Touch Probe The tool touch probe is mounted on the headstock and is manually positioned in front of the main spindle to provide a known reference point for establishing the position of turret tooling. eatures: Probe arm provides quick set up and easy use, enabling the operator to set tooling and be producing parts in a very short time. our-direction probe surfaces make it possible to touch off both internal and external working tools. onvenient storage detachable probe udible and visual signals when probe contact is made. No N/ programming involved in set up. ccuracy HN III: ±.0008" (±.02mm) HN IIISP: ±.0004" (±.01mm) The tool touch probe is available as original equipment only. Tool Touch Probe Part Number: N Parts Removal System The parts removal system can provide a convenient method of automatically removing finished workpieces from the spindle machining area without interrupting the machining cycle. The air-operated parts chute is extended during a cut-off operation to catch the part and to automatically retract after the part has been cut off. inished workpieces can be retrieved through the access door on the main guard without cycle interuption. Parts Removal System Part Number: , 2001 are trademarks of all

34 HN III HN IIISP Page 34 Mist ollector & hip onveyor Mist ollector The iltermist mist collector is recommended as a quiet and efficient system to quickly filter and eliminate oil mist and dry smoke from the machine enclosure, return collected coolant to the machine, and pass filtered air into the shop. The mist collector consists of a self-cleaning filtration unit and after-filter. The hp (1 kw) electric drive motor is totally enclosed with sealed bearings, providing 600 cfm throughput. To facilitate easy installation to the top of the machine, the machine enclosure features factory-drilled holes for the four anti-vibration shock-mounts, ducting and drain tube. It is the customer s responsibility to provide a power supply to this option separate from the machine s power supply. Voltage must be specified at the time of order (voltage may be different than the machine voltage). Dimensions D H M N S V Inch mm N V M D S H Mist ollector Part Number: N hip onveyor The chip conveyor facilitates efficient removal of chips from the machine. The variablespeed motor provides a 17.3 fpm (5.3 m/min) maximum feedrate. Recommended feedrate is 4 fpm (1.2 m/min). End hip onveyor Part Number: N all , 2001 are trademarks of

35 Voltage Transformer & oot Switch HN III HN IIISP Page 35 Voltage Transformer Hardinge HN lathes are completely wired and assembled when delivered for 230 volts, 60 cycle, 3 phase operation. n externally-mounted supplementary power transformer is required for 208-, 460- and 575-volt machines. 230/460-volt transformer is offered that will provide extra protection for 230-volt machines when installed in areas where lightening or electrical surges are a concern. Specification for the necessary transformer must be made at the time the machine is ordered. The photograph at the right represents how the unit can be mounted. ctual mounting may be different than shown. Power Transformer, 208 VOTS (20 KV) Part Number: S E Power Transformer, 460/230 VOTS (20 KV) Part Number: S ollet loser oot Switch The collet-open and collet-close foot switch allows the machine operator to free both hands for loading/unloading workpieces from the machining area. cable for direct hookup with the machine s interface connection is included. ollet loser oot Switch Part Number: N , 2001 are trademarks of all

36 HN III HN IIISP Page 36 Spindle Reduction iners & iner Kit Spindle Reduction iners Spindle Reduction liners are required when using ar Pullers on HN III and HN IIISP machines with a 16 spindle. The liners can greatly reduce spindle vibration for better finishes and tolerances on machined parts by reducing the spindle size to more closely match the bar stock size. In addition to protecting the spindle ID from possible bar whip, Hardinge spindle liners enhance the gripping capability of spindle tooling and help ensure uniform surface finishing and close-tolerance machining. Two O-rings on the sleeve of each reduction liner provide rotational stability. W D D G V HSS25 model illustrated. G U V H46 model illustrated. Round ar Stock No. Number D G U V iner ID apacity Range HSS Inch to.750 mm to HSS Inch to.906 mm to HSS Inch to mm to H Inch to mm to H Inch to mm to Spindle iner Kit Spindle liner kits are available for Hardinge HN 16-spindle lathes when using bar stock pullers or bar feed systems. The use of a spindle liner kit is required for bar pulling and bar feeding applications to reduce spindle vibration and prevent possible damage to the spindle ID, resulting from bar whip. dditionally, the use of spindle liners enhance the gripping capability of spindle tooling and help ensure uniform surface finishing and close-tolerance machining. Kit ushing Round ar Part No. Part No. Stock Range N S QS " to 1.65" (3mm to 42mm) SPER TUE SPER TUE SPINDE NUT USHINGS all , 2001 are trademarks of

37 Miscellaneous HN III HN IIISP Page 37 One-Degree Spindle Orient The Spindle can be programmed to automatically position to a predetermined orientation for loading irregular or special-shaped workpieces the same way each time. If the One-Degree Spindle Orient is being field installed, the Second uxilary unction software must be ordered. One-Degree Spindle Orient Part Number: Second uxilary unction Part Number: complete line of ar eed Systems is available. n interface is required when using a bar feed system. ar eed Systems Spindle Tooling full line of spindle tooling is available, including ollets, Dead-ength ollets, Master ollets and Step hucks (2348), Sure-Grip Expansion ollets and rbors (2270), HQ Quick-hange ollets (2339), Sure-Grip Jaw hucks (2357). Note: rochure numbers in parentheses, 2001 are trademarks of all

38 WORDWIDE MNUTURER O MHINE TOOS ND WORKHODING/ INDUSTRI PRODUTS