MGE TM Galaxy TM 7000

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1 MGE TM Galaxy TM kva Battery circuit-breaker enclosures Installation manual

2 EN/AH - Page 2

3 Introduction Thank you for selecting an APC by Schneider Electric product to protect your electrical equipment. The MGE Galaxy 7000 range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System). APC by Schneider Electric pays great attention to the environmental impact of its products. Measures that have made MGE Galaxy 7000 a reference in environmental protection include: the eco-design approach used in product development, the elimination of harmonic disturbances reinjected into the AC source, production in an ISO certified factory, recycling of the MGE Galaxy 7000 at the end of its service life. To discover the entire range of APC by Schneider Electric products and the options available for the MGE Galaxy 7000 range, we invite you to visit our web site at or contact your local representative. Content 1. Installation of enclosure Circuit-breaker NSX630S DC enclosure Circuit-breakers NSX630S DC enclosure Electrical characteristics of enclosure... 5 Setting the 2 circuit-breakers NSX630S DC enclosure Connections 3.1 Connecting the 1 circuit-breaker NSX630S DC enclosure Connection points... 6 Connection diagrams Connecting the 2 circuit-breakers NSX630S DC enclosure Connection points... 7 Connection diagrams Connecting the enclosure auxiliary cables to MGE Galaxy 7000 UPS cabinets EXPUT board location... 8 All products in the MGE Galaxy 7000 range are protected by patents. They implement original technology not available to competitors of APC by Schneider Electric. To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric. This document may be copied only with the written consent of Schneider Electric or its affiliated companies. Authorised copies must be marked "MGE Galaxy 7000 Battery circuit-breaker installation manual no " EN/AH - Page 3

APC by Schneider Electric pays great attention to the environmental impact of its products.

4 1. Installation of enclosure Only qualified persons can install UPS or its auxiliaries. UPS or its auxiliaries must be installed in a room with restricted access. The circuit-breaker enclosure must be located as close to the battery as possible, The enclosure is fixed to a vertical wall by means of 4 screws of diameter 8 using the fastening lugs placed in the vertical or horizontal position Only maintenance persons with a electrical security clearance are authorised to open enclosures Circuit-breaker NSX630S DC enclosure The enclosure door is closed by two lock knobs with a key (405 type) on one of the knobs, cables are fed through the bottom of the enclosure via a 315 x 90 mm opening. enclosure weights : - 35 kg Opening for cable feed-through Fig Circuit-breakers NSX630S DC enclosure The enclosure door is closed by only one point with a key (405 type), cables are fed through the bottom of the enclosure via two 345 x 130 mm openings. enclosure weights : - 65 kg Opening for cable feed-through Fig EN/AH - Page 4

vertical or horizontal position Only maintenance persons with a electrical security clearance are authorised to open enclosures. 1.

5 2. Electrical characteristics of enclosure the characteristics of the enclosures indicated in the tables below are valid for a linear load charge with power factor of 0.9 and a minimum battery voltage set to 422 V on the UPS side, the recommended cable crosssections are applicable to U1000R02V type copper conductors. They are calculated in relation to permissible temperature rises and take into account a maximum line voltage drop of 1% for a maximum cable length of 25 m. For greater cable lengths, cross-sections will be chosen to keep the voltage drop within 1%. UPS rated power in kva Maximum battery backup times at Sn(1) for a power factor of 0.9 in minutes QF1 circuit-breaker Type Release Magnetic setting Max. cable cross-section in mm All NSX630S DC MP x All NSX630S DC MP x All NSX630S DC MP x mn > 15 mn NSX630S DC 2 X NSX630S DC MP1 MP see below 1x185 1x mn > 5 mn NSX630S DC 2 X NSX630S DC MP1 MP see below 1x240 1x All 2 X NSX630S DC MP1 see below 2x150 (1) Sn = rated power ; for other values, consult the after sales department or your local agency. Setting the 2 circuit-breakers NSX630S DC enclosure UPS rated power in kva Maximum battery backup times Total number of battery strings QF1-1 circuit-breaker QF1-2 circuit-breaker Number of battery strings Magnetic setting (A) Number of battery strings Magnetic setting (A) 300 >15 mn >5 mn Toutes EN/AH - Page 5

They are calculated in relation to permissible temperature rises and take into account a maximum line voltage drop of 1% for a maximum cable length of 25 m.

6 3. Connections 3.1 Connecting the 1 circuit-breaker NSX630S DC enclosure Connection points enclosure with door open A view AA connection to UPS on 50 x 10 mm copper terminals with two 12,2 mm diameter holes, B- QF1 B+ to battery Vers batterie connection to the battery on 50 x 10 mm copper terminals with two 12,2 mm diameter holes, earth connection on 50 x 5 mm copper terminals with 12,2 mm diameter hole. L- L+ A XR2 XR1 earth to UPS Vers auxiliaires to auxiliaries Vers cellule ASI Connection order: 1 - Connect to earth 2 - Connect to the battery 3 - Connect to UPS 4 - Connect the control-wire cables as described below Put the protective cover back in place after connection operations. Fig. 3 Connection diagrams Connection for a enclosure without insulation monitor (see electrical characteristics table) QF1 battery circuit-breaker to battery B- B+ position contact of QF1 circuitbreaker QF1 tripping: 24V undervoltage coil the cross-section of the power cables is given in the tables in the section entitled "Electrical characteristics of enclosure" page 5; recommended cross-section of auxiliary conductors: 1 mm2 / AWG18 (terminal acceptance capacity: 2 mm2 / AWG16 ); L- L+ to UPS D1 D4 battery circuit- breaker cabinet XR1 terminal block (2) make sure that the auxiliary conductors and power cables do not follow the same path, power cables and auxiliary conductors are not supplied. Important : leave the QF1 circuit-breaker in «off» position until the MGE Galaxy 7000 unit has been commissioned. to XM20 connector on the EXPUT board (1) (1) See MGE Galaxy 7000 n Fig. 4 (2) Strap or one of the contacts of the emergency stop button, if any EN/AH - Page 6

B+ to battery Vers batterie connection to the battery on 50 x 10 mm copper terminals with two 12,2 mm diameter holes, earth connection on 50 x 5 mm copper terminals with 12,2 mm diameter hole.

7 3. Connections 3.2 Connecting the 2 circuit-breakers NSX630S DC enclosure A maximum of 2 circuit-breakers NSX630S DC enclosures can be connected for each UPS. Connection points Enclosure with door open A B1- B1+ B2- B2+ QF1-1 QF1-2 To battery string 1 To battery string 2 view AA connection to UPS on 63 x 8 mm copper terminals with four 12.2 mm diameter holes, connection to the battery on 80 x 5 mm copper terminals with four 12.2 mm diameter holes, earth connection on 50 x 8 mm copper terminals with three 12.2 mm diameter holes. earth L+ L- XR10 to auxiliaries Connection order: 1 - Connect to earth 2 - Connect to the battery 3 - Connect to UPS 4 - Connect the control-wire cables as described below A to UPS Put the protective cover back in place after connection operations. Fig. 5 Connection diagrams Connection for a enclosure without insulation monitor (see electrical characteristics table) B1- B1+ B2- B2+ to battery to battery string 1 string 2 position QF1-1 contact of QF1-2 breaker CB tripping: 24V undervoltage coil the cross-section of the power cables is given in the tables in the section entitled "Electrical characteristics of enclosure" page 5; D1 D D1 D4 recommended cross-section of auxiliary conductors: 1 mm2 / AWG18 (terminal acceptance capacity: 2.5 mm2 / AWG16 ); make sure that the auxiliary conductors and power cables do not follow the same path, L- L+ to UPS battery circuit- breaker cabinet XR10 terminal block (2) power cables and auxiliary conductors are not supplied. Important : leave the QF1 circuit-breaker in «off» position until the MGE Galaxy 7000 unit has been commissioned. Fig. 6 to XM20 connector on the EXPUT board (1) (1) Don t use UPS EXPUT board pins 9 to 12 to connect the circuit-breaker enclosure. See MGE Galaxy 7000 n (2) Strap or one of the contacts of the emergency stop button, if any EN/AH - Page 7

8 R Connections 3.2 Connecting the enclosure auxiliary cables to MGE Galaxy 7000 UPS cabinets EXPUT board location 1 XM19 L3 XM23 XB6 R121 VT3 R117 R118 L2 C21 R66 R120 VD10 R95 R80 VZ11 R97 C19 R119 R140 VP2 K1 K2 VP3 R81 C22 VP4 R82 R96 R98 VD2 VD3 VD11 DI1 R48 R68 R67 R64 R65 R69 C32 R70 VP6 R45 R46 R123 R124 C20 R125 R126 R127 C23 R71 R152 VT2 R72 R12 R20 R19 R47 VP5 VD12 VP7 VD4 R73 XM24 XM6 XM18 XM17 XM16 R13 R14 C18 R15 VZ4 R3 XM3 XM5 XM4 R9 R143 R142 VP1 VZ1 R147 R148 R146 C33 VD15 NR2 R139 R39 R41 R43 C17 R8 R10 R11 R137 XM25 XB3 C1 C5 XM1 XM2 R155 R156 R154 R158 R157 R4 C6 R5 R138 R6 R159 L1 VD1 XM20 R16 XM21 VD5 R49 R51 R17 R18 NR3 R44 R42 XB2 VD7 R74 R75 R76 R77 R78 R79 VD8 R85 R86 R87 R88 R99 R101 R103 R100 R102 R104 R135 R136 R134 XB5 C3 C15 R111 R112 R113 C2 R1 R89 R90 R91 R60 R58 R50 R61 R59 XM22 R110 R108 R106 R109 R107 R105 R133 R131 R132 VD13 VD14 R83 R84 XM15 VZ10 R114 R92 R55 R115 R93 R56 R116 R94 R57 VZ9 C24 C16 HE1 XB4 R53 R54 VZ5 XM11 XM14 XM10 VZ8 R52 VZ7 VZ6 R22 R33 R30 R26 R34 R31 R27 R35 R32 R28 PT3 PT2 R29 R23 R24 NR1 EH1 C4 C10 XM8 R25 C13 C11 ET1 C9 VD6 C12 C14 PT1 XB1 XM12 EXPUT board XM7 VT1 R2 XM9 R7 C8 C7 R36 R37 R38 XM13 R62 R63 XM20 connector EN/AH

VP3 R81 C22 VP4 R82 R96 R98 VD2 VD3 VD11 DI1 R48 R68 R67 R64 R65 R69 C32 R70 VP6 R45 R46 R123 R124 C20 R125 R126 R127 C23 R71 R152 VT2 R72 R12 R20 R19 R47 VP5 VD12 VP7 VD4 R73 XM24 XM6 XM18 XM17 XM16

Installation. Smart-UPS VT MGE Galaxy 3500. Maintenance Bypass Panel. 10-40 kva 400 V

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