Honeywell Programmer Control Cross Reference
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- Ambrose O’Neal’
- 7 years ago
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1 Honeywell Programmer Control Cross Reference CROSS REFERENCE Honeywell has provided proprietary and/ labelled controls to certain Original Equipment Manufacturers (OEM) at their request. Proprietary controls are available only from the OEM, while labelled controls can, in some instances, be purchased directly from Honeywell. Where a control is available only from the OEM, we have placed a footnote in the Replacement Control column. Refer questions about a particular OEM control to the particular OEM (see list below): Cleaver Brooks Div. Aqua Chem Inc. ATTN: Parts Manager P.O. Box 42 Milwaukee, WI Lennox Industries Inc. Lennox Parts Center P.O. Box st Street Urbandale, IA Gdon-Piatt Energy Group Parts Manager C Street and Warehouse Road Winfield, KS Ray Burner Co. Engineering & Sales Dept. 40 Parr Boulevard Richmond, CA Vap Power International 66 S. County Line Road Franklin Park, IL
2 CROSS REFERENCE DATA Page R R PM BC R R SERIES FIREYE
3 Table. HONEYWELL R48 PROGRAMMER CROSS REFERENCE Replacement Prepurge Interlocks Lo- Fire On- Off LHL R48A00 RM7840G4 40 PRV LHL PRV OP Damp X X X X, 4- R48A8 X X X X X X, 4- R48A26 RM7840G4 40 PRV X X X X, 4- R48A34 X X X X X X, 4- R48A42 X X X X X X, X R48A59 55 X X X X X 7 X, X 6 4- See Conversion Wiring Diagram in Modernization Wiring Infmation section
4 Table 2. HONEYWELL R427 PROGRAMMER CROSS REFERENCE Device to be Replacement Prepurge Interlocks Lo-Fire On-Off LHL LHL PRV Op Damp R427A07 RM7840G4 R427A RM7840G4 R427A RM7840G4 R427A3 RM7840G4 R427A49 RM7840G4 R427A56 RM7840G4 R427A64 RM7840G4 X X X X 3- X X X X 3- X X X X 3- X X X X 3- X X X X 3- X X X X, 3- X X X X 3- R427A72 None X X X X 3- R427A80 RM7840G4 R427A98 RM7840G4 X X X X, 3- X X X X With R7253A With Q535 and R7253A With Q536 and R7253A With Q535 With Q With Q535 international model Produced in Canada R427A6 None International model R427A4 None See footnotes on page
5 Table 2. HONEYWELL R427 PROGRAMMER CROSS REFERENCE (Continued) Device to be R427A22 RM7840G4 R427A RM7840G4 R427A48 RM7840G4 R427A5 RM7840G4 R427A63 Replacement X X X X, X X X X 3-90 X X X X, 55 X X X X 8 X, 3-4- None X X X X 3- R427A7 RM7840G4 R427A89 RM7840G4 R427A97 RM7840G4 R427B05 RM7840G4 R427B3 RM7840G4 R427B2 RM7840G4 Prepurge Interlocks X X X X 9 X, 4- X X X X 3- X X X X 9 X, 4- X X X X 3- X X X X 3- X X X X International model 20 Ray Burner RC2D, uses special Q535/ Q With Q535 With Q536 Lo-Fire On-Off LHL LHL PRV Op Damp See footnotes on page
6 Table 2. HONEYWELL R427 PROGRAMMER CROSS REFERENCE (Continued) Device to be Replacement R427B39 RM7840G4 R427B47 RM7840G4 R427B54 RM7840G4 R427C03 RM7840G4 Prepurge Interlocks X X X X 3- X X X X 3- X X X X 3- X X X X 3-20 Ray Burner RC2A with R7254A, Q Ray Burner RC2B with R7254A,Q Ray Burner Lo-Fire On-Off LHL LHL PRV Op Damp FOOTNOTES: 20 Ray Burner with R7255A Refer to conversion wiring diagrams in Modernization Wiring Infmation section. 2 RM7840G meets current UL requirements. 3 RM7840L meets current insurance requirements. 4 See series ST7800A Plug-in Timers f prepurge timings available. 5 R427A,B,C Interlocks become RM7840 Interlocks. 6 No longer available. 7 Replacement controls are 20 Vac, Hz. 8 RM7840G4 is,, seconds. 9 is seconds. RM7840G4 and is 4 seconds. Select proper flame amplfier. 2 Use with existing Honeywell Flame Detects. 3 With selectable air-flow switch check (AFSC). 4 With selectable air-flow switch check (AFSC). Requires Q7800A Q7800B Subbase
7 Table 3. HONEYWELL BC7000 PROGRAMMER REPLACEMENT CROSS REFERENCE Replacement Prepurge Interlocks Program Module Used With Direct Purge Timer PM720G97 BC7000L42 Consult Original Equipment Manufacturer PM720G205 BC7000L42 Consult Original Equipment Manufacturer PM720G2005 BC7000L00 R740G2008 RM7800G8 ST7800A 47 PM720G203 BC7000L00 R740G2008 RM7800G8 ST7800A 47 PM720G202 BC7000L00 Consult Original Equipment Manufacturer PM720G2039 BC7000L00 R740G2008 RM7800G8 ST7800A 47 PM720L22 BC7000L8 Consult Original Equipment Manufacturer PM720L BC7000L00 R740L2007 RM7800L2 ST7800A 39 PM720L63 BC7000L34 Consult Original Equipment Manufacturer PM720L89 NEVER PRODUCED 40 LHL, 40 LHL, 40 LHL, 40 LHL, LHL, 40 LHL, 8 LHL, HF- LHL, HF- LHL, HF- X X X X X, X X X X X, X X X X,, 4-20 Proprietary to Yk-Shipley, LWCO annunciation on terminal 8" 4-20 Proprietary to Yk-Shipley, LWCO annunciation on terminal 8 X 4-20 X X X X * X 4-20 sec intermittent pilot X X X 7 X 3* sec intermittent pilot proprietary to Lennox X X X X,, X X X X X 7 X Proprietary to Cleaver Brooks X X X X X, X 4-20 X X X X 7 X Proprietary to Vap Cpation See footnotes on page
8 Table 3. HONEYWELL BC7000 PROGRAMMER REPLACEMENT CROSS REFERENCE (Continued) Replacement Prepurge Interlocks Program Module Used With Direct PM720L97 BC7000L8 Consult Original Equipment Manufacturer PM720L5 BC7000L34 Consult Original Equipment Manufacturer PM720L5 BC7000L34 Consult Original Equipment Manufacturer PM720L3 BC7000L42 Consult Original Equipment Manufacturer PM720L2 BC7000L42 Consult Original Equipment Manufacturer Purge Timer PM720L39 BC7000L00 R740L2007 RM7800L2 ST7800A 39 PM720L2004 BC7000L00 None RM7800E ST7800A 39 PM720L202 BC7000L00 R740L2007 RM7800L2 ST7800A 39 PM720L2020 BC7000L00 R740L2007 RM7800L2 ST7800A 2 8 LHL, HF- 8 LHL, HF- 8 LHL, HF- LHL, HF- LHL, HF- LHL, HF- LHL, HF- LHL, HF- LHL, HF- X X X X 7 X Proprietary to Cleaver Brooks X X X X 7 X Proprietary to Vap Cpation X X X X 7 X Proprietary to Vap Cpation X X X X X, "X X X X X, X X X X X, X X X X X, X X X X X, X X X X X, 4-20 Proprietary to Yk-Shipley, LWCO annunciation on terminal 8" 4-20 Proprietary to Yk-Shipley, LWCO annunciation on terminal 8, energy saving prepurge (ESP) X 4-20 Reduced sensitivity to line noise X 4-20 Energy saving prepurge (ESP) X X 4-20 See footnotes on page
9 Table 3. HONEYWELL BC7000 PROGRAMMER REPLACEMENT CROSS REFERENCE (Continued) Replacement Prepurge Interlocks Program Module Used With PM720M2002 BC7000L00 R740M07 RM7800M ST7800A 39 ( seconds), ST7800A 62 (90 seconds) PM720M20 BC7000L00 R740M07 RM7800M ST7800A 3 (7 seconds) PM720M2036 BC7000L00 R740M07 RM7800M ST7800A 3 (7 seconds), ST7800A 39 ( seconds) PM720M2044 BC7000L00 R740M07 RM7800M ST7800A 39 ( seconds), ST7800A 62 (90 seconds) PM720M205 BC7000L00 R740M07 RM7800M ST7800A 3 (7 seconds), ST7800A 39 ( seconds) BC7000L0 0 BC7000L 8 BC7000L3 4 BC7000L4 2 Direct Purge Timer, 90 On- Off, X X X X * X 2-20 second intermittent pilot 7 X X X X * X 20 second intermittent pilot 7,, 90 7, On- Off, X X X X * X 20 second intermittent pilot X X X X * X second intermittent pilot X X X X * X second intermittent pilot None See Program Module f Current Replacements 2 0 None Consult Original Equipment Manufacturer 2 0 None Consult Original Equipment Manufacturer 2 0 None Consult Original Equipment Manufacturer See footnotes on page
10 FOOTNOTES: 4 second. 2 With S7800A0 Keyboard Display Module. 3 Select proper amplifier: Old Amplifier: Replacement Amplifier: R7247A05 R7847A33 R7247A2 R7847A25 R7247B03 R7847B3 R7247C0 R786A26 See Note 5 R7248A04 R7848A08 R7248B28 R7848B06 R7249A03 R7849A R7476A07 R7886A0 4 With Selectable Airflow Switch Check. 5 Use with existing flame detects, EXCEPT C702E,F Replace with C706A,F and appropriate R786 Amplifier
11 Table 4. HONEYWELL R440 PROGRAMMER CROSS REFERENCE. Replacement Prepurge Interlocks Direct 2, 6, Purge Timer R440D04 None None X X X X R440E0 None None 3 X X 3 4- R440G07 R740G00 RM7840G4 ST7800A54 HL, R440G R740G00 RM7840G4 ST7800A54 LHL, R440G Consult Original Equipment Manufacturer R440G3 R740G2008 R440G49 R740G2008 R440G56 R740G2008 R440G64 R740G2008 R440G72 R740G2008 R440G80 R740G2008 RM7840G4 RM7840G4 RM7840G4 RM7840G4 RM7840G4 RM7840G4 72 LHL, ST7800A54 LHL, ST7800A54 LHL, ST7800A54 LHL, ST7800A54 LHL, ST7800A54 LHL, ST7800A54 LHL, R440G98 None None LHL, R440G6 R740G00 RM7840G4 ST7800A54 LHL, X X X X, X X X X, X X X X, X X X X, X X X X, X 6 4- X 6 4- X X X X X 6 4- X X X X X 6 4- X X X X 6 4- X X X X 6 4- X X X X, X X X X, X See footnotes on page Maxon special sequence f postpurge pilot systems. Uses special Q520A F direct spark ignition systems Proprietary to Cleaver Brooks CB International model
12 Table 4. HONEYWELL R440 PROGRAMMER CROSS REFERENCE. (Continued) R440G4 None None 70 LHL, R440G22 None None 70 LHL, R440G R740G2008 R440G48 R740G2008 RM7840G4 RM7840G4 Replacement Prepurge Interlocks ST7800A54 LHL, ST7800A54 "LHL, R440G5 None EC7850A22 ST7800A54 LHL, X X X X,, X X X X,, X X X X, X X X X, X X X 6 4- X 6 4- X X X X 5 X 5 X 4- R440G63 R740G2008 R440G7 R740G RM7840G4 RM7840G4 3 ST7800A54 LHL, ST7800A62 (90 seconds) 70 LHL, R440G89 R740L09 ST7800A54 LHL, HF- R440G97 None EC7850A22 ST7800A54 LHL, X X X X X 6 4- X X X X,, X X X X X X X 4- X X X 5 X 5,, X 6 4- R440L06 R740L09 ST7800A54 LHL, HF- R440L4 R740L09 ST7800A54 LHL, HF- R440L22 Consult Original Equipment Manufacturer 72 LHL, HF- R440L R740L09 ST7800A54 LHL, HF- R440L48 None EC7850A22 ST7800A47 (40 seconds) 45 LHL, HF- X X X X X, X X X X X, X X X X X, X X X X X, X X X X X 2, 5, X 6 4- X Proprietary to Gdon-Piatt Energy Gdon-Piatt Energy GP20 50 International model Cleaver Brooks CB40 20 With nonrotatable timer International model Direct 2, 6, Purge Timer See footnotes on page
13 Table 4. HONEYWELL R440 PROGRAMMER CROSS REFERENCE. (Continued) R440L55 R740L09 ST7800A54 LHL, HF- R440L63 Consult Original Equipment Manufacturer 9.5 LHL, HF- R440L7 None ST7800A54 LHL, HF- R440L89 R740L09 ST7800A54 LHL, HF- R440L97 R740L09 ST7800A54 LHL, HF- R440L5 R740L09 ST7800A54 LHL, HF- R440L3 None EC7850A22 ST7800A54 LHL, HF- R440L2 Consult Original Equipment Manufacturer 5.5 LHL, HF- R440L39 R740L09 ST7800A54 LHL, HF- R440L47 R740L09 ST7800A54 LHL, HF- R440L4 None EC7850A22 Check R440 f purge timing R440L62 Consult Original Equipment Manufacturer Replacement Prepurge Interlocks Direct Sel ect abl e LHL, HF- LHL, HF- R440L70 None EC7850A22 ST7800A54 LHL, HF- X X X X X, " 4- X X X X 6.5 X X X X X X,, X 4- X X X X X X 4- X X X X X, X X X X X, X X X X 5 X 5,, X 4- X 6 4- X Vap Cpation 50 International model 20 Gdon-Piatt Energy GP International model X X X X 8 ICI Model X X X X X, X X X X X,, X X X X X 5, X X X X X 5, X X X X X 5, X 4- X 4- X X 50 2, 6, Purge Timer 50 Approved by Australian Gas Association 20 Fulton Special See footnotes on page
14 Table 4. HONEYWELL R440 PROGRAMMER CROSS REFERENCE. (Continued) Replacement Prepurge Interlocks Direct 2, 6, Purge Timer R440M04 R740M07 R440M2 R740M07 R440M20 R740M R440M38 R740M R440M46 R740M R440M53 R740M RM7840M7 RM7840M7 RM7840M7 4 RM7840M7 4 RM7840M7 4 RM7840M7 4 ST7800A39 ( seconds) ST7800A39 ( seconds) ST7800A47 (40 seconds) ST7800A47 (40 seconds) ST7800A62 (90 seconds) ST7800A62 (90 seconds) 3 On-Off X X X 20 3 On-Off X X X On-Off, 42 On-Off, 96 On-Off, 96 On-Off, R440M6 R740M07 None 3 On-Off, R440M79 R740M07 RM7840M7 ST7800A62 90 On-Off, X X X X X 20 Isolated damper mot contact X X X X X 20 Isolated damper mot contact X X X X X Isolated damper mot contact X X X X X Isolated damper mot contact X X X 5, R440M87 None None 3 On-Off X X X 5,, R440M95 Never produced R440M3 R740M07 R440M R740M07 R440M29 Never produced R440M37 Never produced R440M45 R740M R440M2 R740M RM7840M7 RM7840M7 RM7840M7 4 RM7840M7 4 ST7800A39 ( seconds) ST7800A39 ( seconds) ST7800A47 (40 seconds) ST7800A47 (40 seconds) X 50 International model "X X X X Gdon-Piatt Energy GP 3 On-Off X X X, 3 On-Off X X X, On-Off, On-Off, 42 On-Off, 42 On-Off, X 50 International model With Selectable Airflow Switch Check (AFC). 8 Used with existing flame detects EXCEPT C702E,F Replace with C706A,F and appropriate R786 Flame Amplifier. 9 Requires Q7800A B Wiring Subbase. Never produced X X X X X X 20 Isolated damper mot contact X X X X X X 20 Isolated damper mot contact See footnotes on page
15 Table 4. HONEYWELL R440 PROGRAMMER CROSS REFERENCE. (Continued) R440M R740M R440M78 R740M R440M86 R740M07 5 R440M94 R740M07 5 RM7840M7 4 RM7840M7 4 RM7840M7 RM7840M7 ST7800A62 (90 seconds) ST7800A62 (90 seconds) ST7800A47 (40 seconds) ST7800A62 (90 seconds) 96 On-Off, 96 On-Off, 42 On-Off, 96 On-Off, R440M202 None None 3 On-Off, R440M2 Consult Original Equipment Manufacturer Replacement Prepurge Interlocks Direct 3 On-Off, X X X X X Isolated damper mot contact X X X X X Isolated damper mot contact X X X X X 20 X X X X X 20 X X X 5 X 5, 2, 6, Purge Timer X 50 Approved by Australian Gas Association X X X Fulton Special R440P07 None RM7896C ST7800A62 90 On-Off X X X 20 Gdon Piatt GP00 R440Y05 None RM7895A4 ST7800A3 7 On-Off X X X 20 R440Y3 None RM7895A4 ST7800A3 7 On-Off X X 4 X 20 R440Y2 None RM7895A4 ST7800A39 On-Off X X X 20 R440Y39 None RM7895A4 ST7800A39 On-Off X X 4 X 20 R440Y47 None RM7895A4 ST7800A54 On-Off X X X 20 R440Y54 None RM7895A4 ST7800A54 On-Off X X 4 X 20 R440Y62 None RM7895A4 ST7800A62 90 On-Off X X X 20 R440Y70 None RM7895A4 ST7800A62 90 On-Off X X 4 X 20 See footnotes on page
16 FOOTNOTES: R440 Interlocks become Pre-Ignition Interlocks (must remain closed throughout Purge). 2 4 second. 3 second is not available with replacement device. 4 Spring return Firing Rate Mot (damper mot). 5 Remove Jumpers J and J2. 6 Select proper amplifier: Old Amplifier New Amplifier R7247A05 R7847A33 R7247A2 R7847A25 R7247B03 R7847B3 R7247C0 R786A26 See Note 8 R7248C04 R7848A08 R7248B28 R7848B06 R7249A03 R7849A R7476A07 R7886A0 7 With Selectable Airflow Switch Check (AFC). 8 Used with existing flame detects EXCEPT C702E,F Replace withc706a,f and appropriate 786 Flame Amplifier. 9 Requires Q7800A Q7800B Wiring Subbase
17 Table 5. HONEYWELL R 40 PROGRAMMER CROSS REFERENCE. Replacement Prepurge Interlocks Direct, 2, 6, 7, 8, 2, 6, 7, 8, 9 Purge Timer R40A07 None RM7840M7 ST7800A39 On-Off X X X 20 Includes R7257 Amplifier. R40A None RM7840M7 ST7800A39 On-Off X X X R40A None RM7840M7 ST7800A39 On-Off X X X 20 R40A3 None RM7840M7 ST7800A39 On-Off X X X, X 20 Kewanee label. R40A49 International Model On-Off X X X 5 X 200 Includes R7257 International model. R40A56 None RM7840M7 ST7800A39 On-Off X X X X 20 R40A64 None RM7840M7 ST7800A39 On-Off X X X, 20 R40A72 International Model On-Off X X X 200 International model. R40A80 None RM7840M7 ST7800A39 On-Off X X X, X 20 Kewanee label. R40A98 Never Produced Never produced R40A6 None RM7840M7 ST7800A39 On-Off X X X 5 X 20 R40A4 None RM7840M7 ST7800A54 On-Off X X X 20 R40A22 None RM7840M7 ST7800A62 90 On-Off X X X 20 R40A None RM7840M7 ST7800A54 On-Off X X X, R40A48 None RM7840M7 ST7800A62 90 On-Off X X X, R40A5 None RM7840M7 ST7800A62 90 On-Off X X X, X 20 Kewanee label. R40A63 None RM7840M7 ST7800A39 On-Off X X X X 20 R40A7 None RM7840M7 ST7800A62 90 On-Off X X X X 20 R40A89 None RM7840M7 ST7800A62 90 On-Off X X X X R40A97 None RM7840M7 ST7800A39 On-Off X X X International model R40A205 International Model 37 On-Off X X X International model R40A23 International Model 37 On-Off X X X International model R40A22 International Model 37 On-Off X X X International model R40A9 None RM7840M7 ST7800A62 90 On-Off X X X X See footnotes on page
18 Table 5. HONEYWELL R 40 PROGRAMMER CROSS REFERENCE. (Continued) R40A247 None RM7840M7 ST7800A39 On-Off X X X 20 R40A254 None RM7840M7 ST7800A62 90 On-Off X X X R40A262 International Model On-Off X X X X International model R40A270 None RM7840M7 ST7800A39 On-Off X X X 20 R40A288 None RM7840M7 ST7800A47 (40 seconds) Replacement Prepurge Interlocks Direct, 2, 6, 7, 8, 2, 6, 7, 8, 9 Purge Timer 35 On-Off X X X 20 5 second stabilization befe. R40A296 International Model On-Off X X X International model. Ignition on 3 secs befe pilot valve. R40B05 None RM7840M7 ST7800A39 On-Off X X X 20 R7258A included R40B3 Never Produced Never produced R40C03 None RM7840M7 ST7800A39 On-Off X X X 20 R7259A included R40C Never Produced R40C29 None RM7840M7 ST7800A39 On-Off X X X 20 R7259A included R40D0 Never Produced Never produced R40E08 None None X X 3 20 F direct spark ignition applications R40F06 International Model International - Japan R40F4 International Model International - Japan R40G04 R740G2008 RM7840G4 ST7800A54 ( seconds) R40G2 R740M07 4, 5 RM7840M7 ST7800A62 (90 seconds) 50 LHL, 72 On-Off, X X X 9 X X X X 3 X X 20 See footnotes on page
19 Table 5. HONEYWELL R 40 PROGRAMMER CROSS REFERENCE. (Continued) R40G20 R740G2008 RM7840G4 ST7800A54 ( seconds) 50 LHL, R40G38 International Model 50 LHL, R40G46 R740G2008 RM7840G4 ST7800A54 ( seconds) 50 LHL, R40G53 Consult Original Equipment Manufacturer 72 LHL, R40G6 Consult Original Equipment Manufacturer 72 LHL, R40G79 R740M07 RM7840M7 ST7800A62 (90 seconds) 72 LHL, R40G87 Consult Original Equipment Manufacturer 72 LHL, X X X 9 X 8 3- X X X 9 X 8 3- X X X 9 X 8 3- X X X X, X X X X X, Kewanee label International model 20 X X X 3 X X 20 X X X X, 4-20 Cleaver Brooks CB2 20 Cleaver Brooks CB4, CB4-20 Cleaver Brooks CB2- R40G95 Never Produced Never produced R40G3 R740G2008 RM7840G4 ST7800A54 LHL, R40G Replacement Prepurge Interlocks R740G2008 RM7840G4 ST7800A54 LHL, R40G29 None ST7800A54 LHL, R40G37 R740G2008 RM7840G4 ST7800A54 LHL, R40G45 R740G2008 RM7840G4 ST7800A54 LHL, X X X X, 3- X X X X 4- X X X X X 4- X X X X, 4- X X X X Gdon-Piatt Energy GP Direct, 2, 6, 7, 8, 2, 6, 7, 8, 9 Purge Timer See footnotes on page
20 Table 5. HONEYWELL R 40 PROGRAMMER CROSS REFERENCE. (Continued) Replacement Prepurge Interlocks R40G2 Never Produced Never produced R40G Consult Original Equipment Manufacturer 72 LHL, R40G78 R740G2008 RM7840G4 ST7800A54 LHL, R40G86 R740G00 RM7840G4 ST7800A54 LHL, X X X X, 4- X X X X 4- X X X X, 4-20 Cleaver Brooks CB2- A R40G94 Never Produced Never produced R40G202 International Model 62 LHL, "X X X X X 5 X Direct, 2, 6, 7, 8, 2, 6, 7, 8, 9 Purge Timer 50 International model to Gdon-Piatt Energy Specifications. R40H02 International Model On-Off X X 9 X 3, 58 R40H International Model On-Off X X 9 X 3, 58 R40H28 International Model On-Off X X 9 X 3, 58 R40H36 International Model On-Off X X 9 X 3, International model International model International model R40J07 International Model 37 On-Off X 5 X International model R40K05 International Model 37 On-Off X 5 X International model R40L03 R40L R740L09 ST7800A62 (90 seconds) R740L09 ST7800A62 (90 seconds) 72 LHL, HF- 72 LHL, HF- X X X X X, X X X X X, See footnotes on page
21 Table 5. HONEYWELL R 40 PROGRAMMER CROSS REFERENCE. (Continued) R40L29 R40L37 R40L45 R40L52 R740L09 ST7800A54 LHL, HF- R740L09 ST7800A62 (90 seconds) R740L09 ST7800A62 (90 seconds) 72 LHL, HF- 72 LHL, HF- X X X X X 4- X X X X X, X X X X X, Gdon-Piatt Energy GP0 (iginal) Never Produced Never produced R40L Consult Original Equipment Manufacturer 72 LHL, HF- R40L78 Replacement Prepurge Interlocks R740L09 ST7800A54 LHL, HF- X X X X X, 4- X X X X X 4- Direct, 2, 6, 7, 8, 2, 6, 7, 8, 9 Purge Timer 20 Cleaver Brooks CB4- A 20 Gdon-Piatt Energy GP0 R40M0 R740M07 RM7840M7 ST7800A62 90 On-Off X X X Ray Burner R40M9 None RM7840M7 ST7800A62 90 On-Off X X X Ray Burner - Special Base R40M27 R740M07 RM7840M7 ST7800A39 On-Off X X X 20 R40M35 R740M07 RM7840M7 ST7800A39 On-Off X X X 20 R40M43 R740M07 RM7840M7 ST7800A39 On-Off X X X X 20 R40M50 R740M07 RM7840M7 ST7800A39 On-Off X X X, 20 R40M68 R740M07 RM7840M7 ST7800A62 90 On-Off X X X 20 R40M76 R740M07 RM7840M7 ST7800A62 90 On-Off X X X X 20 R40M84 R740M07 RM7840M7 ST7800A62 90 On-Off X X X 20 R40M92 None RM7840M7 ST7800A62 90 On-Off X X X X Gdon-Piatt Energy GP0 (iginal) R40M0 R740M07 RM7840M7 ST7800A39 On-Off X X X, 20 R40M8 None RM7840M7 ST7800A39 On-Off X X X X 20 R40M26 R740M07 RM7840M7 ST7800A39 On-Off X X X X 20 See footnotes on page
22 Table 5. HONEYWELL R 40 PROGRAMMER CROSS REFERENCE. (Continued) Replacement Prepurge Interlocks Direct, 2, 6, 7, 8, 2, 6, 7, 8, 9 Purge Timer R40M34 R740M07 RM7840M7 ST7800A39 On-Off X X X 20 R40M42 R740M07 RM7840M7 ST7800A62 90 On-Off X X X X R40M9 R740M07 RM7840M7 ST7800A62 90 On-Off X X X R40M67 Never Produced Never produced R40M75 None RM7840M7 ST7800A62 90 On-Off X X X X Gdon-Piatt Energy GP0 R40X04 International Model On-Off X X 5 X 5 X International model R40X2 International Model On-Off X X 5 X 5 X 50 International model R40X20 International Model International model FOOTNOTES: R40 Interlocks become Pre-Ignition Interlocks (must remain closed throughout Purge). 2 4 second. 3 Second is not available with replacement device. 4 Spring return Firing Rate Mot (damper mot). 5 Remove Jumpers J and J2. 6 Select proper amplifier: Old Amplifier Replacement Amplifier R7257A28 R7847A33 R7258A0 R7848A08 R7259A00 R7849A 7 With Selectable Air Flow Switch Check (AFC). 8 Use with existing flame detects EXCEPT C702E,F replace with C706A,F and appropriate R786 Flame Amplifier. 9 Requires Q7800A Q7800B Wiring Subbase
23 Table 6. HONEYWELL 7800 SERIES PROGRAMMER, PRIMARY CONTROL CROSS REFERENCE. Prepurge Interlocks Current Replacement Air-Flow SW Check Run/Test Switch Flmae Timer RM7800E02 RM7800E Selectable LHL HF, PRV X X X X X X 4, RM7800E RM7800E Selectable LHL HF, PRV X X X X X X 4, RM7800G00 RM7800G8 Selectable LHL PRV X X X X X 4, RM7800G8 RM7800G8 Selectable LHL PRV X X X X X 4, RM7800L04 RM7800L2 Selectable LHL HF, PRV X X X X X X 4, RM7800L2 RM7800L2 Selectable LHL HF, PRV X X X X X X 4, RM7800L38 RM7800L38 Selectable LHL HF, PRV X X X X X X 4, RM7800L46 RM7800L46 Selectable LHL HF, PRV X X X X X X 4, RM7800L53 RM7800L53 Selectable LHL HF, PRV X X X X X X 4, RM7800L6 RM7800L79 Selectable LHL HF, PRV X X X X X X 4, RM7800L79 RM7800L79 Selectable LHL HF, PRV X X X X X X 4, RM7800M03 RM7800M Selectable LHL PRV X X X X X 4, RM7800M RM7800M Selectable LHL PRV X X X X X 4, RM7800M36 RM7800M36 Selectable LHL PRV X X X X X 4, X, X, X X,, X X,, X, X, X, X, X X, X, X, with Energy Saving Purge and display module 4- with Energy Saving Purge and display module With display module 4- With display module With display module 4- With display module 4- Fulton Proprietary 4- Vap Proprietary ( ) 4- With display module-intermittent Pilot 4- Cleaver Brook Proprietary ( ) 4- Cleaver Brook Proprietary ( ) X X With display module X X X X 2- With display module 2- Fulton Proprietary
24 Table 6. HONEYWELL 7800 SERIES PROGRAMMER, PRIMARY CONTROL CROSS REFERENCE. (Continued) Prepurge Interlocks Current Replacement RM7838A06 RM7838A4 Selectable LHL HF PRV X X 4, RM7838A4 RM7838A4 Selectable LHL HF PRV X X 4, RM7838B05 RM7838B3 Selectable LHL HF, PRV X X X X X X X 4, RM7838B3 RM7838B3 Selectable LHL HF, PRV X X X X X X X 4, RM7838C04 RM7838C04 Selectable LHL HF, PRV X X X X X X X 4, RM7840E08 RM7840E6 Selectable LHL HF, PRV X X X X X X 4, RM7840E6 RM7840E6 Selectable LHL HF, PRV X X X X X X 4, RM7840G06 RM7840G4 Selectable LHL PRV X X X X X 4, RM7840G4 RM7840G4 Selectable LHL PRV X X X X X 4, RM7840L00 Selectable LHL HF, PRV X X X X X X 4, Selectable LHL HF, PRV X X X X X X 4, RM7840L26 RM7840L26 Selectable LHL HF, PRV X X X X X X 4, X Semi-automatic control, with display module X Semi-automatic control, with display module X With display module X X X X X, X, X X,, X X,, X, X, X X, With display module With display module, Alarm sounds only on safety shutdown, Requires ST7800C type Purge Timer with Energy Saving Purge with Energy Saving Purge Intermittent Pilot Air-Flow SW Check Run/Test Switch Flmae Timer
25 Table 6. HONEYWELL 7800 SERIES PROGRAMMER, PRIMARY CONTROL CROSS REFERENCE. (Continued) Prepurge Interlocks Current Replacement RM7840L34 RM7840L42 Selectable LHL HF, PRV X X X X X X 4, RM7840L42 RM7840L42 Selectable LHL HF, PRV X X X X X X 4, RM7840M09 RM7840M7 Selectable LHL PRV X X X X X 4, RM7840M7 RM7840M7 Selectable LHL PRV X X X X X 4, X, X, X X X X 4- Cleaver Brook Proprietary ( ) 4- Cleaver Brook Proprietary ( ) 2- Air-Flow SW Check Run/Test Switch Flmae Timer
26 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. Current Replacement 2 4 Replacement Prepurge Interlocks Lo-Fire On-Off LHL LHL PRV OP Damp 24CJ5 00 None RM7840M7 24CJ5 00 None RM7840M7 24CJ5 None RM7840M7 24CJ5 None RM7840M7 24CJ5 4 None RM7840G4 24CJ5 50 None RM7840M7 24CJ5 50 None RM7840M7 24CJ5 50 None RM7840G4 24CJ5 50A None RM7840G4 33 X X X 7 X 8 4 sec FFRT, rectification type flame sens, vacuum tube X X X 7 X X X sec FFRT, rectification type flame sens." 37 X X X X 7 X X sec FFRT, rectification type flame sens. 98 X X X X 7 X X sec FFRT, rectification type flame sens. X X X X 7 X sec FFRT, rectification type flame sens. 37 X X X X 5 X X 20-4 sec FFRT, rectification type flame sens. 98 X X X X 5 X X sec FFRT, rectification type flame sens. X X X X 7 X, X X X X 7 X, 24PJ8 00 None RM7840G4 0 X, 4-4- X RJ8 00 None None 7 X sec FFRT, rectification type flame sens. 4 sec FFRT, rectification type flame sens. Rectification type flame sens, low voltage. -4 sec FFRT, low voltage special f air heaters, vacuum tube electronics. See footnotes on page
27 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) Replacement Prepurge Interlocks Current Replacement 2 4 Lo-Fire On-Off LHL LHL PRV OP Damp 25CU6 50 None RM7840M7 25CU6 62 None RM7840M7 ot 25CU6 63 None RM7840M7 25CU6 65 None RM7840G4 25CU None RM7840M7 25CU None RM7840M7 25CU CU6 5065A 25CU CU6 5066A None None RM7840G4 25CU6 RS-2 None RM7840M7 25CU6 RS-2D None RM7840M7 25CU6 RS-2RE None RM7840M7 X X X 7 X X 20 4 sec FFRT, UV type flame detect. 37 X X X X 7 X X 20-4 sec FFRT, UV type flame detect. 98 X X X X 7 X X sec FFRT, UV type flame detect. X X X X 7 X sec FFRT, UV type flame detect. 37 X X X X 7 X X 20-4 sec FFRT, UV type flame detect. 98 X X X X 7 X X sec FFRT, UV type flame detect. X X X X X 7 X, X X X X 7 X, sec FFRT, UV type flame detect. 4 sec FFRT, UV type flame detect." X X X 7 X X X 20 Ray Burner special, 4 sec FFRT, UV type flame detect. 98 X X X X 7 X X X Ray Burner special, -4 sec FFRT, UV type flame detect. 98 X X X X 5 X X Ray Burner special, -4 sec FFRT, UV type flame detect. See footnotes on page
28 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) Replacement RU None RM7800L2 25RU None RM7840G4 RM7800G8 25RU8 65 None RM7800G8 24RU None RM7840G4 25RU None RM7800L2 25RU None RM7800L2 Prepurge Interlocks Current Replacement X X X X X 8 X, 33 X X X X 7 X, X X X 7 X, 40 X X X X, X X X X 7 X, 45 X X X X X X,, X 3- X 4-2- X 4- X Lo-Fire On-Off LHL LHL PRV OP Damp 4 sec FFRT, used with selfcheck UV flame detect 4 sec FFRT, UV type flame detect. -4 sec FFRT, UV type flame detect. 4 sec FFRT, UV type flame detect. 4 sec FFRT, UV type flame detect. -2 sec FFRT, UV type flame detect. 26CF6 00 None RM7840M7 ot 26CF6 None RM7840M7 26CF6 None RM7840M7 26CF6 2 None RM7840G4 26CF None RM7840M7 X X X X 7 X 37 X X X X 7 X X 98 X X X X 7 X X 25 X X X X 7 X X X X X X X -4 sec FFRT, IR type flame detect. -4 sec FFRT, IR type flame detect. -4 sec FFRT, IR type flame detect. -4 sec FFRT, IR type flame detect. -4 sec FFRT, IR type flame detect. See footnotes on page
29 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) 26CF6 502 None RM7840M7 26CF CF6 5022A Replacement None Prepurge Interlocks 98 X X X X X X 25 X X X X X 7 X, CF CF6 50A None RM7840G4 26CF6 RC-3A None RM7840G4 X X X X 7 X, X X X X 7 X, RJ8 00 None RM7840G4 RM7800G8 26RJ8 0 None RM7840G4 RM7800G8 26RJ8 02 None Consult OEM f replacement X X X 3- X X X 4- X X X X RJ8 03 None RM7840G4 RM7800G8 X X X RJ8 04 None RM7840G4 RM7800G8 X X X sec FFRT, IR type flame detect. With AUTOCHECK feature, same as Honeywell R7245B AMPLI-CHECK. 4 sec FFRT, IR type flame detect. Ray Burner special, 2 sec FFRT. 4 sec FFRT, IR type flame detect, low voltage controller. Orr and Sewbower special, IR type flame detect, low voltage controller. Cleaver Brooks special, 4 sec FFRT, IR type flame detect, low voltage controller. Nth America special, 4 sec FFRT, IR type flame detect, low voltage controller. 4 sec FFRT, IR type flame detect, B&W FM boiler special, vacuum tube Current Replacement 2 4 Lo-Fire On-Off LHL LHL PRV OP Damp See footnotes on page
30 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) Replacement RJ8 05 None RM7840M7 RM7800M Prepurge Interlocks X X X 2 26RJ8 06 None RM7840G4 RM7800G8 X X X X RJ8 08 None RM7840G4 RM7800G8 X X X, RJ8 09 None RM7840M7 RM7800M X X X, 2 26RJ8 None RM7840G4 RM7800G8 0 X X X X, RJ8 2 26RJ8 2T 26RJ8 6 26RJ8 6T None RM7840G4 RM7800G8 None RM7840G4 RM7800G8 26RJ8 8 None RM7840G4 RM7800G8 35 X X X X HL X X 4-45 X X X X, RJ8 4, 26RJ8, 26RJ8 594 None None 45 X X X X X 5, sec FFRT, IR type flame detect, B&W FM boiler special, vacuum tube 4 sec FFRT, IR type flame detect, low voltage 4 sec FFRT, IR type flame detect, low voltage 4 sec FFRT, IR type flame detect, low voltage Nth America special, IR type flame detect, low voltage controller, vacuum tube Nth America special, dual IR type flame detects, vacuum tube sec FFRT, dual IR type flame detects, vacuum tube 2-4 sec FFRT, IR type flame detects, low voltage circuitry U.S. Navy special, no replacement available,voltage controller, vacuum tube Current Replacement 2 4 Lo-Fire On-Off LHL LHL PRV OP Damp See footnotes on page
31 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) Replacement RJ8 08 None RM7840G4 RM7800G8 26RJ8 09 None RM7840M7 RM7800M 26RJ8 2 None RM7840G4 RM7800G8 26RJ8 6 None RM7840G4 RM7800G8 26RJ8 8 None RM7840G4 RM7800G8 35 X X X X, X X X X X X 4-65 X X 4-45 X X X X X, 4-26RJ8 26 None X X X 7 X RJ8 58 None RM7840G4 RM7800G8 26RJ8 None RM7800G8 26RJ8 66 None RM7840G4 RM7800G8 Prepurge Interlocks Current Replacement X X X X X, 55 X X X X 7 X, X X X X X, sec FFRT, IR type flame detect, low voltage B&W FM boiler special, -4 sec FFRT, IR type flame detect, low voltage -4 sec FFRT, dual IR type flame detects, low voltage -4 sec FFRT, dual IR type flame detects, low voltage -4 sec FFRT, IR type flame detect, low voltage 20-4 sec FFRT, IR type flame detect, low voltage controller, special f air heaters 20-4 sec FFRT, IR type flame detect, vacuum tube Lo-Fire On-Off LHL LHL PRV OP Damp -4 sec FFRT, IR type flame detect, vacuum tube -4 sec FFRT, IR type flame detect, vacuum tube See footnotes on page
32 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) Replacement RJ8 68 None RM7840G4 RM7800G8 26RJ8 70 None RM7800L2 26RJ8 80 None RM7800G8 26RJ8 6 None RM7800G8 Prepurge Interlocks Current Replacement X X X X, 65 X X X X X, 45 X X X X X X,, X X X X 7 X, 4-4- X X RJ8 CB- Consut OEM 45 X X X X 4-26RJ8 CB-3 Consult OEM 45 X X X X X X ",, " sec FFRT, IR type flame detect, vacuum tube circuitry, f Canada sec FFRT, IR type flame detect, vacuum tube Lo-Fire On-Off LHL LHL PRV OP Damp -2 sec FFRT, IR type flame detect, vacuum tube -4 sec FFRT, IR type flame detect, vacuum tube Cleaver Brooks special, IR type flame detect, low voltage controller. Cleaver Brooks special, IR type flame detect, low voltage controller. 29RF5 00 None RM7840G4 RM7800G8 29RF5 0 None RM7840G4 RM7800G8 29RF5 02 None RM7840G4 RM7800G8 X X X 5 X 2 25 X X X 7 X X 3 2 X X X 5 X 2-4 sec FFRT, IR type flame detect, low voltage -4 sec FFRT, IR type flame detect, low voltage -4 sec FFRT, IR type flame detect, low voltage See footnotes on page
33 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) Replacement RF5 05 None RM7840G4 RM7800G8 29RF5 09 None RM7840G4 RM7800G8 29RF5 None RM7840G4 RM7800G8 X X 5, X 2 25 X X X 7 X X X X 5, X 2-29RF5 3 None X X 5 X 2 29RF5 4 None RM7840G4 RM7800G8 29RF5 09 None RM7840G4 RM7800G8 29RF5 None RM7840G4 RM7800G8 Prepurge Interlocks Current Replacement X X 5 X 2 25 X X X 7 X X X X 50, 2 X 2 20 Lo-Fire On-Off LHL LHL PRV OP Damp 2-4 sec FFRT, IR type flame detect, low voltage -4 sec FFRT, IR type flame detect, low voltage 2-4 sec FFRT, IR type flame detect, low voltage Military special, IR type flame detect, low voltage A.E.C. Kilns special, IR type flame detect, low voltage -4 sec FFRT, IR type flame detect, low voltage -4 sec FFRT, IR type flame detect, low voltage 29RF5 63 None Military special, IR type flame detect, vacuum tube D-506 See footnotes on page 36. None RM7800L2 X X X X X X, X sec FFRT, rectification type flame detect, solid state
34 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) D-5022 Replacement None RM7800L2 Prepurge Interlocks X X X X X X, X 4- D-5065 D20-50 D20-50 D D-50 D-50 D-5020 D-502 D-5062 None RM7800L2 None RM7800L2 None RM7800G8 None RM7800L2 None RM7840M7 None RM7840M7 None RM7840M7 None RM7840M7 None RM7840M7 X X X X X X, X X X X X, PRV PRV X X X X, X X X X, X 4- X 4- X 4- X 4- X X X X X X X 90 X X X X X X X X X X X X X X 90 X X X X X X X X X X X X X X 4 sec FFRT, IR type flame detect, auto check amplifier, solid state 4 sec FFRT, UV type flame detect, solid state 4 sec FFRT, rectification type flame detect, solid state 4 sec FFRT, IR type flame detect, solid state 4 sec FFRT, UV type flame detect, solid state 4 sec FFRT, rectification type flame detect, solid state " 4 sec FFRT, rectification type flame detect, solid state 4 sec FFRT, IR type flame detect, solid state 4 sec FFRT, IR type flame detect, solid state 4 sec FFRT, IR type flame detect, solid state Current Replacement 2 4 Lo-Fire On-Off LHL LHL PRV OP Damp See footnotes on page
35 Table 7. FIREYE TO HONEYWELL PROGRAMMER CROSS REFERENCE. (Continued) D-5063 Replacement None RM7840M7 Prepurge Interlocks 7 X X X EP None RM7800L2 X X X X X X, 4- EP6 None RM7800L2 X X X X X X, EP70 EP2 None RM7800L2 X X X X X 5, None RM7800G8 X X X X X, 4- X X 4-4- EP26 EP270 None RM7800G8 X X X X X, None RM7800G8 X X X X 5, 4- X X 4- EP380 None RM7800M X X X X X X EP38 None RM7800M X X X X 5, X EP390 None RM7800M 90 X X X X 5, X X 4 sec FFRT, IR type flame detect, solid state 4 sec FFRT, rectification type flame detect, solid state 4 sec FFRT, IR type flame detect, solid state 4 sec FFRT, UV type flame detect, solid state 4 sec FFRT, rectification type flame detect, solid state 4 sec FFRT, lr type flame detect, solid state 4 sec FFRT, UV type flame detect, solid state 4 sec FFRT, rectification type flame detect, solid state 4 sec FFRT, rectification type flame detect, solid state 4 sec FFRT, IR type flame detect, solid state Current Replacement 2 4 Lo-Fire On-Off LHL LHL PRV OP Damp See footnotes on page
36 FOOTNOTES: Refer to Modernization Wiring Infmation f conversion wiring infmation. 2 Refer to Modernization Programmer Selection section f proper subbase, amplifier and flame detect. 3 second postpurge. 4 Replacement is 20 Vac, Hz second prepurge. 6 See Series ST7800A Plug-in Timers f prepurge timings available. 7 second second prepurge. 9 6 second postpurge. 4- modulation., second. 2 RM7840G,M meets current UL requirements. 3 RM7840L meets current insurance requirements second prepurge.,, second. 6 second prepurge. 7,, second. 8 second second postpurge second. 2 second prepurge second prepurge. With display module. 24 Existing Fireye UV Senss must be replaced with a Honeywell C7027A interlocks become lockout interlocks after main valve opens second prepurge second on terminal Available from proprietary OEM only second trial f ignition on terminal 6. Early spark termination. 3 EP0, EP200 Series, add a second waiting period after prepurge while mot is driving to low fire position f a total prepurge of seconds. 32 Select proper flame amplifier. 33 Requires Q7800A Q7800B Wiring Subbase. Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 985 Douglas Drive Nth 35 Dynamic Drive Golden Valley, MN Scarbough, Ontario MV 4Z9 customer.honeywell.com U.S. Registered Trademark 2005 Honeywell International Inc G.R. Rev. 0-05
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