S7810M ModBus Module SPECIFICATIONS APPLICATION FEATURES PRODUCT DATA
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1 S7810M ModBus Module PRODUCT DATA SPECIFICATIONS APPLICATION The Honeywell 7800 SERIES is a microprocessor-based integrated burner control for automatically fired gas, oil or combination fuel single-burner applications. The 7800 SERIES is programmed to provide a level of safety, functional capability and features beyond the capacity of conventional controls. Functions provided by the 7800 SERIES include automatic burner sequencing, flame supervision, system status indication, system or self-diagnostics and troubleshooting. The S7810M ModBus Module supports remote mounting of a Keyboard Display Module (KDM), personal computer/plc interface for multi-dropped 7800 SERIES subnetworks, and remote control of a 7800 SERIES Relay Module. Model: S7810M ModBus Module. Electrical Ratings: Voltage and Frequency: 13 Vdc peak full-wave rectified (+20/- 15%) Power Dissipation: 2W maximum. Terminal Ratings: Power: 13 Vdc peak full-wave rectified. Earth ground. ControlBus (1,2,3) and Multi-Drop ModBus (6,7,8): 5 Vdc at 60 ma maximum. Electrical Connector (included): ControlBus : pin electrical connector. Environmental Ratings: Ambient Temperature: Operating: -40 F to +140 F (-40 C to +60 C). Storage: -40 F to +150 F (-40 C to +66 C). Humidity: 85% relative humidity, continuous, noncondensing. Vibration: 0.5G environment. Weight: 4 ounces. Replacement Part: eight-pin connector. Approvals: S7810M1029: Gastec EN268, Report Dimensions: See Fig /8 (29) FEATURES MODE BURNER CONTROL 7/16 (11) Multi-dropped communications bus interface. Remote control capabilities: Standby Hold Drive to High Fire Drive to Low Fire Reset Ability to remotely mount a Keyboard Display Module. S7810M1029 meets Gastec approval (cannot be reset through data highway). ModBus RTU slave device. 4-27/32 (123) 2-3/4 (69) 5/32 (4) 29/32 (23) M11349A Fig. 1. Mounting dimensions of S7810M ModBus Module in in. (mm)
2 INSTALLATION When Installing this Product Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. 2. Check the ratings given in the instructions and marked on the product to make sure the product is suitable for your application. 3. The installer must be a trained, experienced flame safeguard technician. 4. Disconnect the power supply before beginning installation to prevent electrical shock and equipment damage. More than one power supply disconnect can be required. 5. Wiring must comply with all applicable codes, ordinances and regulations. 6. After installation is complete, check out product operation as provided in these instructions. IMPORTANT: This equipment can cause interference with radio communications. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the Instructions Manual, may cause interference with radio communications. It has been tested and found to comply with the limits for a Class B computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case, users, at their own expense, will be required to take whatever measures may be required to correct the interference. Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operation. When operating the S7810M remotely with a separate power supply, FCC compliance is not guaranteed unless an FCC-approved power supply is used. Le présent appareil numérique n émet pas de bruits radioélectriques depassant les limites applicables aux appareils numériques de la Classe B prescrites dans le Règlement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada. Humidity Install the S7810M where the relative humidity never reaches the saturation point. The S7810M is designed to operate in a maximum humidity environment of 85 percent relative humidity, continuous, noncondensing moisture. Weather The S7810M is not designed to be weather-tight. When installed outdoors, protect the S7810M with an approved weather-tight enclosure. Vibration Do not install the S7810M where it could be subjected to vibration in excess of 0.5G continuous maximum vibration. Mounting the S7810M ModBus Module (Fig. 2). 1. Align the two ears of the ModBus Data ControlBus Module with the two mating slots on the 7800 SERIES Relay Module. 2. Insert the two interlocking ears into the two mating slots and, with a hinge action, push on the lower corners of the ModBus Data ControlBus Module to secure it to the 7800 SERIES Relay Module. Canadian EMI: This digital apparatus does not exceed the Class B limits for radio noise emission from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Fig. 2. ModBus Module mounting. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor, refer to the TRADELINE Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota In Canada Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A
3 PC/PLC A B C RS-485 BUS MOMENTARY PUSHBUTTON VDC POWER SUPPLY L1 L S7810M MODBUS MODULE 7800 SERIES RELAY MODULE S7800 REMOTE KEYBOARD DISPLAY 7 MODULE 4 A B C S7830 EXPANDED ANNUNCIATOR A B C R7999 CONTROLINKS CONTROLLER GND INPUT OUTPUT + GND RS-485 REPEATER S7810M MODBUS MODULE 7800 SERIES RELAY MODULE S7800 SERIES SERIES RELAY MODULE MULTI-DROP RS-485 COMMUNICATION BUS. UP TO 31 S7810M MODBUS MODULES CAN BE CONNECTED TO A SINGLE BUS WITHOUT AN RS-485 REPEATER. UP TO 99 S7810M MODBUS MODULES (SUBNETWORKS) CAN BE CONNECTED TO A BUS WITH RS-485 REPEATERS. WHEN USING AN RS-485 REPEATER, THE REPEATER MUST BE INSTALLED EVERY 30TH MODULE. THE SUBNETWORKS MUST BE WIRED IN A DAISY CHAIN CONFIGURATION. RECOMMEND THAT THE PC/PLC BE AT ONE END OF THE DAISY CHAIN. MODBUS COMMUNICATION BUS TERMINATION RESISTORS: A. WITHOUT RS-485 REPEATER: MODULES AT THE CLOSEST AND FARTHEST END OF THE DAISY CHAIN REQUIRE TERMINATION RESISTORS. INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN TERMINALS A AND B OF THE PC/PLC (IF INSTALLED AT ONE END THE DAISY CHAIN). INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN TERMINALS 7 AND 8 OF THE LAST S7810M MODBUS MODULE IN THE DAISY CHAIN. B. WITH RS-485 REPEATER: WHEN AN RS-485 REATER IS USED, TWO DAISY CHAIN CONFIGURATIONS ARE EFFECTIVELY FORMED. MODULES AT THE CLOSEST AND FARTHEST ENDS OF EACH DAISY CHAIN REQUIRE TERMINATION RESISTORS. INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN TERMINALS A AND B OF THE PC/PLC (IF INSTALLED AT THE END OF THE DAISY CHAIN. INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN INPUT TERMINALS DATA+ AND DATA- OF THE RS-485 REPEATER. INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN TERMINALS 7 AND 8 OF THE LAST S7810M MODBUS MODULE IN THE ADDITIONAL DAISY CHAIN LOCAL RS-485 COMMUNICATIONS BUS. THE DEVICES ON THIS BUS MUST BE WIRED IN A DAISY CHAIN CONFIGURATION. THE ORDER OF INTERCONNECTION IS NOT IMPORTANT. THE MODULES ON THE CLOSEST AND FARTHEST ENDS OF THE DAISY CHAIN REQUIRE A 120 OM, 1/4 WATT TERMINATION RESISTOR BETWEEN TERMINALS 1 AND 2 OR A AND B. THREE WIRE SHIELDED CABLE (BELDEN 8723 SHIELDED OR EQUIVALENT) IS RECOMMENDED AND SHOULD BE GROUNDED AS FOLLOWS: IF NO INTERFERENCE IS PRESENT, OR TO REDUCE CAPACITIVE INTERFERENCE, THE SHIELD SHOULD BE GROUNDED AT ONE END. WHEN GROUNDING ONLY ONE END OF THE THE SHIELD, THE SHIELD END CLOSEST TO THE S7810M MODBUS MODULE SHOULD BE ATTACHED TO EARTH GROUND. TO REDUCE INDUCTIVE INTERFERENCE (RF INTERFERENCE), THE SHIELD SHOULD BE GROUNDED AT BOTH ENDS. THE MODBUS BUS COMMON, S7810M MODBUS TEREMINAL 6, AND THE LOCAL BUS COMMON (S7810M MODBUS TERMINAL 3), MUST NOT BE ELECTRICALLY CONNECTED TOGETHER. TERMINAL NUMBERS ARE ON WIRE CONNECTOR (SUPPLIED WITH REMOTE MOUNTING BRACKET). M23807 Fig. 3. Wiring S7810M ModBus Module. Wiring (Fig. 3) 1. Refer to Fig. 3 for proper wiring. 2. All wiring must comply with all applicable electrical codes, ordinances and regulations. 3. Recommended wiring size and type: a. For all communications, use 22 AWG, 3-wire shielded cable (Belden part number 8723 or equivalent). b. For 13 Vdc and remote reset switch operation, use 22 AWG wire insulated for voltages and temperatures in the application. Suggested wire types include TW (60 C), THW (75 C) and THHN (90 C). Terminal identification numbers and letters are shown in Table
4 4. Wire routing: a. Do not route the communication cable in conduit with line voltage circuits. b. Do not route the communication cable close to the ignition transformers. c. Route the communication cable outside of conduit if properly supported and protected from damage. d. Route the communication cable so that all devices are connected in a daisy chain configuration. See Fig Maximum wire lengths: a. Communications bus, 4000 feet (1219 meters). b. Remote reset switch, 1000 feet (305 meters). Table 1. S7810M Terminal Identification. Signal ControlBus Data + 1 ControlBus Data - 2 Common 3 ControlBus Common +13 Vdc Common Remote Reset Common +13 Vdc 4 Remote Reset 5 ModBus Common 6 ModBus Data + 7 ModBus Data - 8 S7810M Terminal OPERATION The S7810M ModBus Data ControlBus Module has two communications ports. The ControlBus communications port allows communications on a bus that contains a 7800 SERIES burner controller and an S7800 Keyboard Display Module and/ or an S7830 Expanded Annunciator and/or an R7999 ControLinks Controller. A second communications port supports RS-485 communications using ModBus protocol. The following tables provide ModBus mapping information. Table 10 provides register mapping. It identifies the mapping of the 7800 SERIES parameters to ModBus registers. These codes are transmitted by the relay modules and the S7830 Expanded Annunciator. Function s Supported function codes of ModBus Protocol Reference Guide (PI-MBUS-300 Rev. J) are 3, 4, 6, and 17. Function codes 3 and 4 are treated the same by the S7810M. Two registers need to be read when the data format is a U32 value (4 bytes); if both registers are not read, then a data value of 0 (zero) is returned. U32 values are in little endian format. The maximum number of addresses that can be queried is 127 (0x7F) for query messages 3 and 4. Tables 3 through 7 provide information on the function codes. NOTE: All Query and Response cells below are 1 byte. MODE LED Light Patterns Table 2 explains the MODE LED light patterns. Table 2. Explanation of MODE LED light patterns LED / Behavior Pulse Period Interval Meaning Always OFF OFF Not powered or device failure. Always ON ON S7810M device failure. Mostly ON with 1 blink Mostly OFF with 1 flash Mostly OFF with 2 pulses Mostly OFF with 3 pulses 50 ms (OFF) 1 second Both ControlBus and ModBus are active 50 ms (ON) 3.85 seconds 2 x (200 ms ON, 200 ms OFF) 3 x (200 ms ON, 200 ms OFF) 1.75 seconds 2.15 seconds ControlBus is active, and ModBus is not active. Program CRC error. No ControlBus signal from the Burner Control
5 S7810M MODBUS MODULE Table 3. Query Message Format for Function s 3 and 4. Slave Address Function Starting Address High Starting Address Low Number of Addresses High Number of Addresses Low CRC CRC A A4 08 Table 4. Response Message Format for Function s 3 and 4. Slave Address Function Byte Count Data High Data Low CRC CRC D Table 5. Query Message Format for Function 6 (Broadcast is supported by using a slave address of 00). Slave Address Function Starting Address High Starting Address Low Preset Data High Preset Data Low CRC CRC F B9 D1 Table 6. Response Message Format for Function 6 (There is no response if the query was broadcast.) Slave Address Function Starting Address High Starting Address Low Preset Data High Preset Data Low CRC CRC F B9 D1 Table 7. Query Message Format for Function 17. Slave Address Function CRC CRC C1 4C SCREWDRIVER NEEDLENOSE PLIERS NOTE: Slave Address See Table 20 for function code 17 response format. Table 8. Exception Response Message Format. Function + 80h Exception CRC CRC MODBUS ADDRESS 'S 'S Fig M Address Switches and Baud Rate Jumper. 4 6 BAUD RATE IN 9600 OUT 19.2K M17650 Table 9. Exception s. Exception Definition Description 01 Illegal Function 02 Illegal Data Address 03 Illegal Data Value An illegal function as requested. Only 3, 4, 6 and 17 are supported. Too many bytes requested, address is out of range, register is read only, or the number of address requested is past the last register. The Preset Data from function code 6 is invalid/out of range. Device Address and Baud Rate Assign each S7810M in the system a unique address by setting the MODBUS ADDRESS switches on the bottom of the device to the correct number. See Fig. 4. Only RTU communications with 1 Start Bit, 8 Data Bits, 1 Stop Bit and no parity is supported. NOTE: In Tables 10, 15 and 19: Line 1 and Line 2 refer to the two lines of text on the S7800 Keyboard Display Module. In Tables 15, 17 and 19: The String column references Table 16, String s. In Table 15: The Burner Control State Bits column references Table 22, Burner Control State Bits. NOTE: Assign a device address number from 01 to is not an acceptable address number and will not work. The default baud rate is To change the baud rate to 19.2K, use a needlenose pliers to remove the jumper. See Fig. 4. IMPORTANT: S7999B requires a baud rate of 19.2K
6 Address (hex) Register (dec) Parameter Name Table 10. ModBus Register Assignments. Read/ Write Format Burner Control (BC) R U16 See Table 17. Non-zero value = Lockout number BC String R U16 See Table 16. Lockout text BC Sequence State R U16 See Table 15 (current only if code = 0) BC State String (line 1) R U16 See Table 16. Simulates Line 1 of S BC State String (line 2) R U16 See Table 16. Simulates Line 2 of S BC Sequence time R U Seconds BC Total cycles R U32 Max value is 0xFFFFFFFF BC Total hours R U32 Max value is 0xFFFFFFFF. 000A BC Flame 1 signal strength R U16 0 to 255 represents 0.0 to 25.5 volts. Not clipped to 5.0V like S7800 and S7999B. 000B Unused 000C BC State Bits R U16 See Table D S7830 First Out R U16 See Table E S7830 State Bits R U32 Bit 31 (MSB) to Bit 0 (LSB) represent Terminals T31 to T0 of the Expanded Annunciator. Only T4-T22 are used A D 002E B Notes BC history record 1 R Newest fault record. See Table 18. BC history record 2 R Second newest fault record. See table 18. BC history record 3 R Third newest fault record. See Table 18. BC history record 4 R Fourth newest fault record. See Table 18. BC history record 5 R Fifth newest fault record. See Table 18. BC history record 6 R Oldest fault record. See Table C BC Flame Failure Response R U16 Tenths of Seconds. Time 004D BC Manufacturing code R U32 004F BC Type R U16 See Table S7810M/BC Software version R U EA Software version R U BC Remote Command status R U16 Bit 0: Autonomous. Bit 1: Remote commanded off. Bit 2: Remote commanded High Fire. Bit 3: Remote commanded Low Fire. Bit 4: Remote reset has/will be sent to BC. a Bits 5-14: Unused. Bit 15: Copied after the most recent write to the burner control command (40128 bit 15) BC Flame Amplifier type R U16 0 = Standard 1 = Unknown 2 = Amplicheck or missing amplifier 3 = Shutter BC Purge Time R U16 Seconds BC Diagnostics R U16 String codes indicating terminal/jumper state. See Table 16. There are up to 15 codes. Not all are used for some burner controls Post-Purge time R U16 Seconds
7 Address (hex) Valve Proving Mode R U16 0 = Valve Proving is not enabled 1 = Enabled before Run 2 = Enabled after Run 3 = Enabled before and after Run 4 = Enabled split half before and half after Run Valve Proving option R U16 1 = Uncommissioned 2 = Commissioned Valve Proving time R U16 Seconds E Register (dec) Unused Table 10. ModBus Register Assignments. (Continued) Parameter Name Read/ Write Format 007F BC Remote Command R/W U16 Only one bit in the LSByte must be set, with the exception of bit 15: Bit 0 = Revert to autonomous operation. Bit 1 = Don t fire, remain off. Bit 2 = Go to Hi Fire during Run. Bit 3 = Go to Lo Fire during Run. Bit 4 = Remote reset. a Bits 5-7 must be 0. Bits 8-14 are ignored. Bit 15: Copied to the control status register. The remote control status register can be used to verify operation of the command. Notes a Remote Reset command not accepted by S7810M1029. NOTE: Bits 1-3 must be refreshed at least every 120 seconds, but not more than once a second, for the burner control to remain in the commanded state. Address (hex) Table 11. ModBus R7999 Register Assignments. Register (dec) Parameter Name Format Notes R7999 reserved U16 Not used always zero R7999 program mode U16 0 Initiate State. 1 Normal Operation. 2 Alarm Initiate State. 3 Lockout. 4 Not Configured. 5 Factory Test. 6 Low Voltage. 7 Commissioning. 8 Reset R7999 fault code U16 See Table R7999 operational status U16 00 Standby Hold. 01 Standby Stop Position. 02 Standby Main Valve. 03 Standby Low Fire Main Valve. 04 Standby Purge Standby Hi Fire Main Valve Processing Demand. 09 Light Off. 10 Modulate. 11 Light Off Low Fire Main Valve. 12 Purge Purge Main Valve Initialize. 17 Post Purge
8 Address (hex) R7999 air position U R7999 active fuel U position R7999 FGR position U R7999 fuel ID U16 0 = Fuel 1 1 = Fuel R7999 cycles U32 0 1,000,000 Same as register A R7999 diagnostic bits. U16 Bit Meaning 15 LCO state 14 HFP state 13 LFP state 12 ALARM state 11 LCI state 10 HF state 9 MV state 8 LF state 7 LCO Relay Drive 2 feedback 6 LCO Relay Drive 1 feedback 5 LCM state 4 AUTO/MAN select 3 Selected Fuel 2 Fuel Select 2 Input 1 Fuel Select 1 Input 0 Hold State (Bit will be set On if Aux Input is in a hold condition or disabled) 008B R7999 firing rate input U = ma. 008C R7999 manual pot input U = ma. 008D R7999 auxiliary input U = ma. 008E Unused 008F R7999 Hold U16 Same as register bit E Unused Table 11. ModBus R7999 Register Assignments. (Continued) Register (dec) Parameter Name Format Notes Table 12. ModBus R7999 Register Assignments. Address (hex) Register (dec) Parameter Name Bytes Notes 009F R7999 Message Counter Format U16 Bits 0-2 = The Buffer Index of the oldest information from the R7999. (Incremented by the BC status message once a second.) Bits 0-15 = A counter synchronized with R7999 messages. 00A0-00A R7999 buffer # These buffers store an 8-second history of status data from 00A6-00AB R7999 buffer # the R7999. The oldest buffer is indicated by register 40160, bits 0-2. This scheme forms a circular buffer of information. A 00AC-00B R7999 buffer # buffer will contain all zeros if the S7810M received bad data 00B2-00B R7999 buffer # for the buffer time slot. See Table 25 for interpretation of bytes B8-00BD R7999 buffer # BE-00C R7999 buffer # C4-00C R7999 buffer # CA-00CF R7999 buffer #
9 Address (hex) 00D0-015F Table 13. ModBus R7999 Register Assignments. Register (dec) Parameter Name Format Notes R7999 Profile See Table Fuel 1 closed endpoint U Fuel 1 open endpoint U Fuel 2 closed endpoint U Fuel 2 open endpoint U Inactive motor position U Registers are current U Air closed endpoint position U Air open endpoint position U FGR closed endpoint position U FGR open endpoint position U A Unused U16 016B Registers are current U C- 018F R7999 Information Ref. Table Air Total Resistance U Air actuator feedback pot resistance Fuel 1 Total Resistance U Fuel 1 actuator feedback pot resistance Fuel 2 Total Resistance U Fuel 2 actuator feedback pot resistance FGR Total Resistance U FGR actuator feedback pot resistance Air Resistance Change U Bit 15 is a sign flag. 1 = negative, 0 = positive Registers are current U Fuel 1 Resistance Change U Bit 15 is a sign flag. 1 = negative, 0 = positive Fuel 2 Resistance Change U Bit 15 is a sign flag. 1 = negative, 0 = positive FGR Resistance Change U Bit 15 is a sign flag. 1 = negative, 0 = positive LCO Cycle Count U32 0-1,000,000 Same as B Registers are current U C Air Purge Preset Position U D Fuel Purge Preset Position U E FGR Purge Preset Position U F Air Lightoff Preset Position U A Fuel Lightoff Preset Position U A Registers are current U A Lightoff Preset FGR U A Air Standby Position U A Fuel Standby Position U A FGR Standby Position U A Non-Selected Fuel Standby U Position 01A Registers are current U A Number of Profile Points U16H 0-23 Major Software Revision U16L 01A Minor Software Revision U16H Software Version U16L
10 Address (hex) 01AA R7999 ControlBus revision U16H Bits 0-3 FlameNet and R7999 display. R7999 Compatibility for U16L ZM AB R7999 Software Build U16 0x0000-0xFFFF 01AC Abort U16H Abort Count U16L AD Registers are current U AE Low Fire Hold Configuration U16H 0 Disabled (Not configured See note in register 40139) 1 Low Fire Hold (Position the FGR, Air and Fuel actuators at the Light Off Position). 2 Modulate with FGR closed (FGR closed, Air and fuel modulating). 3 Low Fire Hold with FGR closed (FGR closed, Air and Fuel at Light Off Position). Configuration Options U16L If a Bit = 1, then the option is configured. Bit 0: FGR is set to follow the profile (curve) during purge. Bit 1: Maximum Firing rate is controlled by the Manual Firing Rate input. Bits 2-15: Unused. 01AF Min Auxiliary Temperature U16 0x0000-0xFFFF. Subtract 40 to get the actual value. 01B Max Auxiliary Temperature U16 0x0000-0xFFFF. Subtract 40 to get the actual value. 01B Auxiliary Release Temperature Counts 01B Auxiliary Enforce Temperature Counts U16 U16 01B Registers are current U B4-01B Running Time in Hours U32 01B Running Time in Minutes U16H Unused U16L 01B7-01B Unused U32 Release the Low Fire Hold condition and allow Modulation after the Aux. temperature reaches this temperature or higher. See Note 5. Initiate a Hold condition when the Aux. temperature reaches this temperature or lower. See Note 5. 01B Registers are current U BA Device Data Ready U16 Device data was properly received by S7810M. Bit(s) Device 0 RM78XX 1 R S7830 Expanded Annunciator 3 EC78XX 4-15 Unused 01BB S7810M Device Compatibility with Current Software Revision Table 13. ModBus R7999 Register Assignments. (Continued) Register (dec) Parameter Name Format Notes U16 Device is compatible with the S7810M version Bit Device 0 RM78XX 1 R S7830 Expanded Annunciator 3 EC78XX 4-7 Unused S7810M Software Revision Compatibility with Legacy Software Revisions. Used for indication of S7810M revision compatibility. Bit(s) Compatible with: 8 Series Future
11 NOTES: 1. Due to the amount of data provided by the R7999, some registers contain two parameters, one in the Data Hi byte and one in the Data Lo byte. Using Register as an example: The format for Abort is U16H, meaning the Data Hi byte is the parameter s value, and for Abort Count, with a format of U16L, the Data Lo byte is the parameter s value. So a query of AC might result in a response of which means Abort = 5 and Abort Count = 0x10. Each parameter value is a byte. 2. Parameter values in this table change infrequently and can take up to 39 seconds for all data to be available, except for registers through 40444, which are updated twice a second. 3. Device Data Ready and S7810M Compatibility bits can be used to quickly check device availability and compatibility then read/write registers of only these devices. 4. If Device Data Ready is true for the R7999, then all Registers nnnnn-nnnnn are current flags are true. If Device Data Ready is false for the R7999, then one or more of the Registers nnnnn-nnnnn are current flags are false. This is used to verify that the R7999 parameter values were received when expected. Otherwise, the values for the register range could be greater than 40 seconds old. 5. R7999 Auxiliary Temperature data: Release Temperature, Enforce Temperature and Auxiliary Input Temperature need to be calculated. use the following conversion formulas: a. m = ((MaxAuxTmp) - (MinAuxTmp))/3108. b. b = MinAuxTmp - (m * 777). c. Release Temperature = (m * ReleaseTemperatureCounts) + b. d. Enforce Temperature = (m * EnforceTemperatureCounts) + b. e. maux = /(MaxAuxTmp - MinAuxTmp). f. baux = (maux *MinTmp - 40)) g. Auxiliary Input Temperature = (AuxiliaryInput -baux)/maux See Table 14 for register numbers and variables translates to degrees except for pot resistance which translates to ohms. The actuators have a maximum movement of 115 degrees. 115 / 4095 = about degrees per count. All positions are in reference to the actuators closed endpoint. To translate to Degrees: Closed Endpoint is considered a virtual = 0 degrees Span = (Open Endpoint Closed Endpoint) * Current Position = (Current Position Closed Endpoint) * Actuator Preset Position = (Actuator Preset Closed Endpoint) * To Translate to Percent 0-100%: Position = ((Current Position Closed Endpoint ) / ( Open Endpoint Closed Endpoint ))* 100 Preset Position = ((Preset Position Closed Endpoint ) / ( Open Endpoint Closed Endpoint ))* 100 Table 14. Temperature Data Registers Register (Decimal) Variable AuxiliaryInput MinAuxTmp MaxAuxTmp ReleaseTemperatureCounts EnforceTemperatureCounts
12 7800 SERIES Sequence State s Sequence state codes are provided by the Burner Control. Each code is translated into two string codes for displaying an associated message in two lines. Each code is also translated into burner control state bits which may be used to generate and control system diagrams on an operator interface. The Sequence State s shown in Table 15 are current only if the has a value of zero. If the is nonzero, the sequence state field contains the sequence state code when the lockout occurred. The codes can also be retrieved from registers 40004, 40005, and Register code not zero Table SERIES Sequence State s and Associated register code values SERIES Sequence State String Line 1 Line 2 LOCKOUT 52 Table 17 Uses mm:ss Burner Control State Bits 8000h 0 UNUSED h HISTORY 1 INITIATE h 2 INITIATE HOLD: h AC FREQUENCY/ NOISE 3 INITIATE HOLD: AC LINE DROPOUT 4 INITIATE HOLD: AC FREQUENCY 5 INITIATE HOLD: LOW LINE VOLTAGE h h h 6 STANDBY h 7 STANDBY HOLD: REM REMOTE CONTROL h 8 STANDBY h HOLD: START 9 STANDBY HOLD: F/G FLAME DETECTED 10 STANDBY HOLD: T20 PREIGNITION 11 STANDBY HOLD: T7 RUNNING INTERLOCK h h h Table SERIES Sequence State s and Associated register code values. (Continued) Register SERIES Sequence State 12 STANDBY HOLD: T7 LOCKOUT INTERLOCK 13 STANDBY HOLD: AIRFLOW 14 PURGE HOLD: T19 HIGH FIRE 15 PURGE DELAY: T19 HIGH FIRE JUMPRD 16 PURGE HOLD: TEST RUN/TEST 17 PURGE DELAY: T18 LOW FIRE JUMPRD 18 PURGE HOLD: F/G FLAME DETECTED h h h h h h h 19 PURGE h 20 PURGE HOLD: T18 LOW FIRE h 21 PURGE HOLD: T7 Running Interlock 22 PURGE HOLD: LOCKOUT INTERLOCK 23 PURGE HOLD: AIRFLOW String Line 1 Line 2 Uses mm:ss Burner Control State Bits h h h 24 PURGE HOLD: h START 25 PILOT IGN h 26 PILOT HOLD: TEST RUN/TEST h 27 PILOT HOLD: h START 28 MAIN IGN h
13 Table SERIES Sequence State s and Associated register code values. (Continued) Register SERIES Sequence State 29 MAIN IG HOLD: MANUAL-OPEN h 30 RUN h 31 RUN PV HOLD: h LOW FIRE 32 PVHOLD IGN h 33 PV HOLD: PV HOLD h 34 RUN/LOWFIRE: TEST RUN/TEST String Line 1 Line 2 Uses mm:ss Burner Control State Bits h 35 POSTPURGE h 36 STATE h UNKNOWN 37 RESET/ALARM h TEST 38 SAFETY START h 39 SAFETY h 40 SAFETY h 41 SAFETY h 42 SAFETY h 43 SAFETY h 44 Blank 0 0 A000h 45 PREIGNITION h 46 SAFETY h 47 PILOT STAB h 48 MAIN TRIAL h 49 MAIN TRIAL h 50 STANDBY HOLD: RUN/TEST h 51 STATE A000h 52 STATE A000h 53 SAFETY 1: RUN/TEST h 54 STATE A000h 55 STANDBY HOLD: PURGE FAN h 56 STATE A000h 57 PURGE HOLD: PURGE FAN h Table SERIES Sequence State s and Associated register code values. (Continued) Register SERIES Sequence State 58 STANDBY HOLD FLAME DETECTED 59 STANDBY HOLD COMB. PRESSURE h h 60 VP START h 61 VP MV2 ON h 62 VP LOW DLY h 63 VP LOW TST h 64 VP MV1 ON h 65 VP HIGH DLY h 66 VP HIGH TST h 67 INITIATE HOLD: h AC AC PHASE ERROR 68 STANDBY HOLD: PRE-IGNITION ILK h 69 SETUP A000h NEEDED 70 STATE A000h 71 BURNER OFF: T6 BURNER h 72 STANDBY HOLD: T6 (EA) HOLD MSG h 73 STANDBY h HOLD: (EA) CIRCUIT FAULT 74 STANDBY 184 Varies 4002h HOLD (EA) 75 PURGE HOLD 185 Varies 4004h (EA) 76 Unused 0 Varies 0000h 77 Unused 0 Varies 0000h 78 Unused 0 Varies 0000h 79 STANDBY 184 Varies 4002h HOLD (EA) 80 STANDBY 184 Varies 4002h HOLD (EA) 81 STANDBY HOLD (EA): VALVE CLOSURE h 82 STANDBY HOLD (EA) OTHER PII String Line 1 Line 2 Uses mm:ss Burner Control State Bits h
14 7800 SERIES String s Table 16 contains a listing of all string codes provided by the S7810M. The associated string is not implemented in the S7810M; it is a string equivalent to that displayed on the S7800 Keyboard Display Module or similar device. Table SERIES String codes. String String 0 (blank) AC FREQUENCY 8 AC Frequency/Noise 9 AC LINE DROPOUT 10 AC PHASE 11 ACCESSORY FAULT 12 AIRFLOW SW. ON 13 AIRFLOW 14 ATOMIZING SW 15 AUX INTERLOCK #4 16 AUX INTERLOCK #5 17 AUX LIMIT #1 18 AUX LIMIT #2 19 AUX LIMIT #3 20 BLOCK INTAKE 21 BOTH FUELS SELECT 22 BURNER OFF 23 BURNER 24 CALL SERVICE 25 CIRCUIT FAULT 26 COMB. PRESSURE 27 CONTROL ON 28 DELAYED MV ON 29 DEVICE SPECIFIC 30 EA HOLD MESSAGE 31 UNKNOWN STATE 32 FLAME AMP TYPE 33 FLAME AMP/SHUTR 34 FLAME AMPLIFIER 35 FLAME DETECTED 36 FLAME TOO STRONG 37 FLAME-OUT TIMER 38 FUEL SELECT OFF 39 HIGH FIRE JUMPERED 40 HIGH FIRE 41 HIGH GAS PRESSURE Table SERIES String codes. (Continued) String String 42 HIGH LIMIT 43 HIGH OIL PRESSURE 44 HIGH OIL TEMP 45 HOLD 46 IGNITION 47 IGNITION ON 48 INITIATE 49 INITIATE HOLD 50 JUMPERS CHANGED 51 JUMPERS WRONG 52 LOCKOUT 53 LOCKOUT ILK ON 54 LOCKOUT INTERLOCK 55 LOCKOUT 56 LOW FIRE JUMPERED 57 LOW FIRE SW OFF 58 LOW FIRE 59 LOW GAS PRESSURE 60 LOW LINE VOLTAGE 61 LOW OIL PRESSURE 62 LOW OIL TEMP 63 LWCO 64 MAIN FLAME FAIL 65 MAIN FLAME IGN. 66 MAIN IGN 67 MAIN IGN HOLD 68 MAIN TRIAL 69 MAIN VALVE ON 70 MAN-OPEN SW. OFF 71 MAN-OPEN SW. ON 72 MAN-OPEN SW. 73 NO PURGE CARD 74 OTHER INTERLOCKS 75 OTHER PREIGN ILK 76 PILOT FLAME FAIL 77 PILOT HOLD 78 PILOT IGN 79 PILOT STABILIZE 80 PILOT VALVE 1 ON 81 PILOT VALVE 2 ON 82 POOR FLAME SENSOR 83 POSTPURGE 84 PREIGNITION 85 PREIGNITION ILK 86 PREIGNITION 87 PURGE 88 PURGE CARD ERROR
15 Table SERIES String codes. (Continued) String String 89 PURGE DELAY 90 PURGE FAN SW OFF 91 PURGE FAN SW ON 92 PURGE FAN 93 PURGE HOLD 94 REMOTE CONTROL 95 RUN 96 RUN HOLD 97 RUN/LOWFIRE 98 RUN/TEST 99 RUNNING ILK 100 RUNNING ILK ON 101 RUNNING INTERLOCK 102 SAFETY 103 STANDBY 104 STANDBY HOLD 105 START 106 START 107 START ON 108 TEST STATE 109 VALVE CLOSURE 110 ALL ES ON 111 RESET/ALARM TEST 112 Run/Test Switch RUN 113 Run/Test Switch TEST 114 Operator Control T6 = Operator Control T6 = Interlock T7 = Interlock T7 = Airflow Interlock T7 = Airflow Interlock T7 = Block Intake T7 = Block Intake T7 = Valve T8 = Valve T8 = Intrptd PV T8 = Intrptd PV T8 = Main Valve T9 = Main Valve T9 = Ignition T10 = Ignition T10 = PV Hold T16 = PVHold T16 = Input A T16 = Input A T16 = ManOpenSw T17 = ManOpenSw T17 = 1 Table SERIES String codes. (Continued) String String 136 Input B T17 = Input B T17 = PreIgn ILK T17 = PreIgn ILK T17 = LowFire Sw T18 = LowFire Sw T18 = Purge Fan T18 = Purge Fan T18 = HighFire Sw T19 = HighFire Sw T19 = PreIgn ILK T20 = PreIgn ILK T20 = Lockout Inp T20 = Lockout Inp T20 = Comb Press T20 = Comb Press T20 = Valv/Start T21 = Valv/Start T21 = Intmitt PV T21 = Intmitt PV T21 = Terminal T6 = Terminal T6 = Terminal T7 = Terminal T7 = Terminal T8 = Terminal T8 = Terminal T9 = Terminal T9 = Terminal T10 = Terminal T10 = Terminal T16 = Terminal T16 = Terminal T17 = Terminal T17 = Terminal T18 = Terminal T18 = Terminal T19 = Terminal T19 = Terminal T20 = Terminal T20 = Terminal T21 = Terminal T21 = Jumper 1 Intact 179 Jumper 1 Clipped 180 Jumper 2 Intact 181 Jumper 2 Clipped 182 Jumper 3 Intact
16 Table SERIES String codes. (Continued) String String 183 Jumper 3 Clipped) 184 STANDBY HOLD (EA) 185 PURGE HOLD (EA) 186 PILOT HOLD (EA) 187 MAIN IG HOLD (EA) 188 RUN HOLD (EA) 189 POSTPURGE HOLD (EA) 190 PREIGNITION HOLD (EA) 191 -SKIPPED- 192 DEMAND T6 = DEMAND T6 = PILOT VALVE T8 = PILOT VALVE T8 = INTERMIT PV T8 = INTERMIT PV T8 = MAIN VALVE1 T9 = MAIN VALVE1 T9 = VP T16 = VP T16 = MAIN VALVE2 T17 = MAIN VALVE2 T17 = INTRUPTD PV T21 = INTRUPTD PV T21 = DELAYED MV T21 = DELAYED MV T21 = START SW T21 = START SW T21 = VP START 211 VP MV2 ON 212 VP LOW DLY 213 VP LOW TST 214 VP MV1 ON 215 VP HIGH DLY 216 VP HIGH TST 217 VP SETUP NEEDED 218 MAIN VALVE 1 OFF 219 MAIN VALVE 2 OFF 220 MAIN VALVE 1 ON 221 MAIN VALVE 2 ON 222 VPS OFF 223 VPS ON 224 HIGH CYCLE RATE 7800 SERIES s Table 17 is a complete list of fault codes that may appear in the fault code register. The String register will contain the corresponding String code identified in the table. (Reg 40001) Table SERIES s. Message (NOTE: FAULT n: is not in the and Strings ) 0 Blank (no fault) 0 1 FAULT 1: NO PURGE CARD 73 2 FAULT 2: AC FREQUENCY/NOISE 8 3 FAULT 3: AC LINE DROPOUT 9 4 FAULT 4: AC FREQUENCY 7 5 FAULT 5: LOW LINE VOLTAGE 60 6 FAULT 6: PURGE CARD ERROR 88 7 FAULT 7: FLAME AMPLIFIER 34 8 FAULT 8: FLAME AMP/SHUTR 33 9 FAULT 9: FLAME DETECTED FAULT 10: PREIGNITION ILK FAULT 11: RUNNING ILK ON FAULT 12: LOCKOUT ILK ON FAULT 13: AIRFLOW SW. ON FAULT 14: HIGH FIRE FAULT 15: FLAME DETECTED FAULT 16: FLAME-OUT TIMER FAULT 17: MAIN FLAME FAIL FAULT 18: FLAME DETECTED FAULT 19: MAIN FLAME IGN FAULT 20: LOW FIRE SW OFF FAULT 21: RUNNING ILK FAULT 22: LOCKOUT ILK FAULT 23: AIRFLOW FAULT 24: CALL SERVICE FAULT 25: CALL SERVICE FAULT 26: MAN-OPEN SW. OFF FAULT 27: START ON FAULT 28: PILOT FLAME FAIL FAULT 29: LOCKOUT ILK FAULT 30: RUNNING ILK FAULT 31: LOW FIRE SW OFF FAULT 32: AIRFLOW FAULT 33: PREIGNITION ILK FAULT 34: CONTROL ON FAULT 35: CALL SERVICE FAULT 36: CALL SERVICE FAULT 37: CALL SERVICE FAULT 38: CALL SERVICE FAULT 39: CALL SERVICE FAULT 40: CALL SERVICE 24 String (Table 16)
17 Table SERIES s. (Continued) (Reg 40001) Message (NOTE: FAULT n: is not in the and Strings ) 41 FAULT 41: MAIN VALVE ON FAULT 42: PILOT VALVE 1 ON FAULT 43: IGNITION ON FAULT 44: PILOT VALVE 2 ON FAULT 45: LOW FIRE SW OFF FAULT 46: FLAME AMP TYPE FAULT 47: JUMPERS CHANGED FAULT 48: DELAYED MV ON FAULT 49: MAN-OPEN SW. ON FAULT 50: JUMPERS WRONG FAULT 51: FLAME TOO STRONG FAULT 52: CALL SERVICE FAULT 53: LOCKOUT FAULT 54: COMB. PRESSURE FAULT 55: PURGE FAN SW ON FAULT 56: BLOCK INTAKE FAULT 57: PURGE FAN SW OFF FAULT 58: COMB.PRESSURE/ 26 FLAME 59 FAULT 59: CALL SERVICE FAULT 60: CALL SERVICE FAULT 61: MV1 OFF FAULT 62: MV2 OFF FAULT 63: MV1 ON FAULT 64: MV2 ON FAULT 65: VPS OFF FAULT 66: VPS ON FAULT 67: AC PHASE FAULT 68: PREIGNITION ILK FAULT 69: CALL SERVICE FAULT 70: CALL SERVICE FAULT 71-75: DEVICE SPECIFIC FAULT 76-93: ACCESSORY FAULT FAULT : CALL SERVICE FAULT 128: POOR FLAME 82 SENSOR FAULT : CALL SERVICE FAULT 68z: OTHER PREIGN ILK EA FAULT 68y: VALVE CLOSURE EA FAULT 33z: OTHER PREIGN ILK EA FAULT 33y: VALVE CLOSURE EA FAULT 32s: OTHER 74 INTERLOCKS EA 147 FAULT 32r: AUX INTERLOCK #5 EA FAULT 32q: AUX INTERLOCK #4 EA 15 String (Table 16) Table SERIES s. (Continued) (Reg 40001) Message (NOTE: FAULT n: is not in the and Strings ) 149 FAULT 32p: AIRFLOW EA FAULT 32o: LOW GAS FAULT 32n: HIGH GAS FAULT 32m: ATOMIZING SW EA FAULT 32k: LOW OIL TEMP EA FAULT 32j: HIGH OIL TEMP EA FAULT 32i: LOW OIL FAULT 32h: HIGH OIL FAULT 32g: BOTH FUELS 21 SELECT EA 158 FAULT 32f: FUEL SELECT OFF EA FAULT 32e: AUX LIMIT #3 EA FAULT 32d: HIGH LIMIT EA FAULT 32c: LWCO EA FAULT 32b: AUX LIMIT #2 EA FAULT 32a: AUX LIMIT #1 EA FAULT 30s: OTHER 74 INTERLOCKS EA 165 FAULT 30r: AUX INTERLOCK #5 EA FAULT 30q: AUX INTERLOCK #4 EA FAULT 30p: AIRFLOW EA FAULT 30o: LOW GAS FAULT 30n: HIGH GAS FAULT 30m: ATOMIZING SW EA FAULT 30k: LOW OIL TEMP EA FAULT 30j: HIGH OIL TEMP EA FAULT 30i: LOW OIL FAULT 30h: HIGH OIL FAULT 30g: BOTH FUELS 21 SELECT EA 176 FAULT 30f: FUEL SELECT OFF EA FAULT 30e: AUX LIMIT #3 EA FAULT 30d: HIGH LIMIT EA FAULT 30c: LWCO EA FAULT 30b: AUX LIMIT #2 EA 18 String (Table 16)
18 Table SERIES s. (Continued) (Reg 40001) Message (NOTE: FAULT n: is not in the and Strings ) FAULT 30a: AUX LIMIT #1 EA FAULT 29s: OTHER 74 INTERLOCKS EA 183 FAULT 29r: AUX INTERLOCK #5 EA FAULT 29q: AUX INTERLOCK #4 EA FAULT 29p: AIRFLOW EA FAULT 29o: LOW GAS FAULT 29n: HIGH GAS FAULT 29m: ATOMIZING SW EA FAULT 29k: LOW OIL TEMP EA FAULT 29j: HIGH OIL TEMP EA FAULT 29i LOW OIL FAULT 29h: HIGH OIL FAULT 29g: BOTH FUELS SELECT EA 194 FAULT 29f: FUEL SELECT OFF EA FAULT 29e: AUX LIMIT #3 EA FAULT 29d: HIGH LIMIT EA FAULT 29c: LWCO EA FAULT 29b: AUX LIMIT #2 EA FAULT 29a: AUX LIMIT #1 EA FAULT 23s: OTHER 74 INTERLOCKS EA 201 FAULT 23r: AUX INTERLOCK #5 EA FAULT 23q: AUX INTERLOCK #4 EA FAULT 23p: AIRFLOW EA FAULT 23o: LOW GAS FAULT 23n: HIGH GAS FAULT 23m: ATOMIZING SW EA FAULT 23k: LOW OIL TEMP EA FAULT 23j: HIGH OIL TEMP EA FAULT 23i LOW OIL FAULT 23h: HIGH OIL FAULT 23g: BOTH FUELS SELECT EA 212 FAULT 23f: FUEL SELECT OFF EA FAULT 23e: AUX LIMIT #3 EA 19 String (Table 16) Table SERIES s. (Continued) (Reg 40001) Message (NOTE: FAULT n: is not in the and Strings ) 214 FAULT 23d: HIGH LIMIT EA FAULT 23c: LWCO EA FAULT 23b: AUX LIMIT #2 EA FAULT 23a: AUX LIMIT #1 EA FAULT 22s: OTHER 74 INTERLOCKS EA 219 FAULT 22r: AUX INTERLOCK #5 EA FAULT 22q: AUX INTERLOCK #4 EA FAULT 22p: AIRFLOW EA FAULT 22o: LOW GAS FAULT 22n: HIGH GAS FAULT 22m: ATOMIZING SW EA FAULT 22k: LOW OIL TEMP EA FAULT 22j: HIGH OIL TEMP EA FAULT 22i: LOW OIL FAULT 22h: HIGH OIL FAULT 22g: BOTH FUELS 21 SELECT EA 230 FAULT 22f: FUEL SELECT OFF EA FAULT 22e: AUX LIMIT #3 EA FAULT 22d: HIGH LIMIT EA FAULT 22c: LWCO EA FAULT 22b: AUX LIMIT #2 EA FAULT 22a: AUX LIMIT #1 EA FAULT 21s: OTHER 74 INTERLOCKS EA 237 FAULT 21r: AUX INTERLOCK #5 EA FAULT 21q: AUX INTERLOCK #4 EA FAULT 21p: AIRFLOW EA FAULT 21o: LOW GAS FAULT 21n: HIGH GAS FAULT 21m: ATOMIZING SW EA FAULT 21k: LOW OIL TEMP EA FAULT 21j: HIGH OIL TEMP EA FAULT 21i: LOW OIL 61 String (Table 16)
19 Table SERIES s. (Continued) (Reg 40001) FAULT 21h: HIGH OIL 247 FAULT 21g: BOTH FUELS SELECT EA 248 FAULT 21f: FUEL SELECT OFF EA FAULT 21e: AUX LIMIT #3 EA FAULT 21d: HIGH LIMIT EA FAULT 21c: LWCO EA FAULT 21b: AUX LIMIT #2 EA FAULT 21a: AUX LIMIT #1 EA FAULT 10z: OTHER PREIGN ILK EA FAULT 10y: VALVE CLOSURE EA SERIES Burner Control History Records Table 18 describes the registers that are part of a fault history record. To determine the actual register address for a parameter within the record, add the register offset to the start address of the record. Table 18. History Record Format. Offset Parameter Name Access Format Notes 0 code R U16 See Table String R U16 See Table Sequence State R U16 See Table First line message R U16 See Table16. 4 Second line message Message (NOTE: FAULT n: is not in the and Strings ) String (Table 16) R U16 See Table Sequence time R U16 Seconds. 6-7 Total cycles R U Total hours R U32 Expanded Annunciator The codes shown in Table 19 are available in the Expanded Annunciator First Out Register. These codes are normally translated to the appropriate fault code by the Burner Control. The fault code will then be translated to the appropriate first and second line messages as shown in Table 17 for use by the UMC800 Operator Interface. EA Status Value (binary) 0xx Table 19. Expanded Annunciator First Out. Status Message No Expanded Annunciator Line 2 String (Table 16) N/A 0xx Burner Sw. 23 0xx Control On 27 0xx Aux. Limit #1 17 0xx Aux. Limit #2 18 0xx LWCO 63 0xx High Limit 42 0xx Aux. Limit #3 19 0xx FuelSelect Off 38 0xx BothFuelSelect 21 0xx High Oil Pres. 43 0xx Low Oil Pres. 61 0xx High Oil Temp 44 0xx Low Oil Temp. 62 0xx Atomizing Sw. 14 0xx High Gas Pres. 41 0xx Low Gas Pres. 59 0xx Airflow Sw. 13 0xx Aux. ILK #4 15 0xx Aux. ILK #5 16 0xx All Switches On (or) Other PII (if hold or lockout condition exists) x1 XXXXX Valve Closure XX XXXX Gas Select N/A 01XX XXXX Oil Select N/A If the BC is in Standby and the 5LSB value is 1-16, then the cause of the Standby Hold is the 5LSB value; otherwise the hold is Circuit. Response Message Format for Function 17. This format is device specific and is only available for the 7800 SERIES burner control. See Table 20. Table 20. Response Message Format for function code 17 (11h), (26 bytes). Slave Function Run Indicator Device Address Byte Count Slave ID a Status b Description c N/A CRC CRC Byte a Slave ID: Always 0x78 when using RM78xx or EC78xx Relay Modules(1 byte) (byte 3). b Run Indicator Status: Always FF=ON (one byte)(byte 4). c Device Description: ASCII OS number for the Burner Control (11 bytes) (bytes 5-15). Burner Control Type s The burner control type code indicates the exact model number of the burner control. See Table
20 . Table 21. Burner Control Type s CODE DEVICE DESCRIPTION 0 (undefined) 100 RM7800E 101 RM7800G 102 RM7800L 103 RM7800M 104 RM7838A 105 RM7838B 106 RM7840E 107 RM7840G 108 RM7840L 109 RM7840M 110 RM7885A 111 RM7888A 112 RM7890A 113 RM7895A 114 RM7895B 115 RM7823A 116 RM7824A 117 RM7830A 118 RM8738C 119 RM7845A 120 RM7850A 121 RM7865A 122 RM7865B 123 RM7865C 124 RM7890B 125 RM7890C 126 RM7890D 127 RM7895C 128 RM7895D 129 RM7895E 130 RM7895F 131 RM7896A 132 RM7896B 133 RM7896C 134 RM7896D 135 RM7897A 136 RM7897C Table 21. Burner Control Type s (Continued) CODE DEVICE DESCRIPTION 137 RM7898A 138 R7140G 139 R7140L 140 R7140M 199 RM78xx 200 EC7810A 201 EC7820A 202 EC7830A 203 EC7850A 204 EC7885A 205 EC7890A 206 EC7895A 207 EC7895C 208 EC7823A 209 EC7840L 210 EC EC78xx 7800 SERIES Burner Control State Bits The burner control sequence state is translated into State Bit Register as shown in Table 22. Table 22. Burner Control State Bits. BIT Description BC State Bits Register 0 Initiate Standby Purge Pilot Ignition Main Ignition Run Postpurge Pre-Ignition Valve Proving Alarm xxxx xxxx NOTE: Lockout bit is also set. 14 Hold xxxx xxxx One other bit may be on. 15 Lockout NOTE: Alarm bit is also set
21 R7999 Profile Data Structure If an R7999 uses less than 24 indexes for its profile, then the unused index data will be zero (refer to Number of Profile Points parameter to get the actual number of profile points). Note that the profile information will be zero for an unconfigured or disconnected R7999. Up to 24 sets of data are used to build the profile. See Table 23. Table 23. R7999 Profile Data Structure. Offset Parameter Name Format Notes 0 Index U16H 0-23 Type U16L 0x00 = Unused 0x01 = Used 0x02 = Light Off 0x04 = Minimum 0x08 = Maximum 0x10 = Purge 0x20 = Stop 0x40 = Not Implemented 0x80 = Valid Segment 1 Firing Rate for the U current point. 2 Air actuator position U for the current point. 3 Fuel actuator position for the current point. U FGR actuator position for the current point. 5 Data in the previous 5 registers is current. U U R7999 History Data Structure This information is repeated 5 times for a total of 6 fault history structures. See Table 24. NOTE: Table 24. R7999 History Structure. Offset Parameter Name Format Notes 0 Buffer Index U16H 0-5 Next Index U16L s are stored in a circular buffer. This register points to the index of the next fault to be logged Cycle Count at the U32 0-1,000,000 time the alarm occurred. 3 U16H See Table 26. Operating State of the device at the time the alarm occurred. U16L 4 Not implemented U16H 1-6 Unused U16L Data in the previous 5 registers is current. U Same text enumeration as R7999 Status Message 0x0C byte 5. Register The Next Position points to the oldest fault. For example: If the Next Position is 4, then the order of faults from the newest to the oldest is: 3, 2, 1, 0, 5,
22 R7999 Status Message The R7999 Status Message is added to an indexed circular buffer once a second. An 8-second history of the data is available in registers Table 25 identifies the register data structure which is the same for each buffer, 0-7. Register 40160, bits 0-2, points to the oldest buffer information, so if the Buffer Index is 3, then buffer order from oldest to newest would be: 3, 4, 5, 6, 7, 0, 1, 2. In a byte, bits are identified as bit 7 (MSBit) through bit 0 (LSBit). In a word consisting of two bytes, all values are bigendian, that is, bit 15 of the word is the MSBit of the first (lowest numbered) byte, bit 8 is the LSBit of this byte, bit 7 is the MSBit of the next byte, and bit 0 is the LSBit.. Table 25. R7999 Status Message. Description R7999 circular buffer data structure of registers Some of this data is interpreted by the S7810M Byte(s) and is available in registers Program Mode/Selected Fuel Bits Description 7 Selected Fuel 0 = Fuel 1, 1 = Fuel 2 6 Fuel select input 2 5 Fuel select input 1 4 Active hold (4-20 ma Aux. Input is below its threshold) 0-3 Program Mode Enumerated 0 Initiate State 1 Normal Operation 2 Alarm Initiate State 3 Lockout 4 Not Configured 5 Factory Test 6 Low Voltage 7 Commissioning 8 Reset 1 Current See Table Current Operating Status Enumerated: 0 Standby Hold 1 Standby Programmed Standby 2 Standby Main Valve 3 Standby Low Fire Main Valve 4 Standby Purge Standby High Fire Main Valve Processing Demand 9 Light Off 10 Modulate 11 Light Off Low Fire Main Valve 12 Purge Purge Main Valve Initialize 17 Post Purge Table 25. R7999 Status Message. (Continued) Description R7999 circular buffer data structure of registers Some of this data is interpreted by the S7810M Byte(s) and is available in registers Air Actuator Position/Terminal States Bits Description 15 LCO State 14 HFP State 13 LFP State 12 ALARM State 11-0 Current position of the Air Actuator (0-4095) 5-6 Active Fuel Actuator Position/Terminal States Bits Description 15 LCI State 14 HF State 13 MV State 12 LF State 11-0 Current position of the active Fuel Actuator (0-4095) 7-8 FGR Actuator Position/Terminal States Bits Description 15 LCO Relay Drive 2 feedback 14 LCO Relay Drive 1 feedback 13 LCM State the LCM state is the feedback in between LCI and LCO 12 Auto/Manual select Auto mode when it is 0 and Manual when it is Current position of the FGR Actuator (0-4095) 9 Firing Rate Input The current non-filtered analogto-digital reading of the CmA (SSLC) 4-20 ma firing rate input. (0-255 = ma). 10 Manual Pot Input The current non-filtered analogto-digital reading of the Manual Potentiometer firing rate input. (0-255 = ma) 11 Auxiliary Input The current non-filtered analog-todigital reading of the XmA (Auxiliary) 4-20 ma firing rate input. (0-255 = ma)
23 R7999 Text The R7999 Text is shown indexed by hexadecimal values. A value of 0x11 means there is currently no fault. 0x11 0x13 0x14 0x15 0x25 0x26 0x36 0x37 0x41 0x42 0x43 0x44 0x45 0x46 0x47 0x48 0x49 0x51 0x52 0x53 0x58 0x61 0x67 0x68 0x69 0x71 0x72 0x73 0x74 0x82 0x83 0x84 0x85 0x86 0x91 0x92 0x93 0x94 0x99 (hexadecimal) Table 26. R7999 Text. Text No MV On HF and LF on Burner Control Transition Move Limit Test Target Move Test Fuel Selection HFP/LFP Output Air Pot Feedback F1 Pot Feedback F2 Pot Feedback FGR Pot Feedback Air Wiper Resistance F1 Wiper Resistance F2 Wiper Resistance FGR Wiper Resistance Air Total Resistance F1 Total Resistance F2 Total Resistance FGR Total Resistance Stuck Reset Initiate Timeout Fuel Off Curve FGR Off Curve Air Off Curve Air Offline F1 Offline F1 Offline FGR Offline Motor Speed Air No Response F1 No Response F2 No Response FGR No Response CmA Out of Range - Less than 3mA or greater than 20mA Manual Pot Range XmA Out of Range Demand Too Long Error Reading Fuel Selection
24 Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN Toronto, Ontario M1V 4Z9 customer.honeywell.com U.S. Registered Trademark 2007 Honeywell International Inc M.S. Rev Printed in Mexico
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