R-600a - R-134a - Blends - R-290
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- Kristian Cain
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3 R-600a - R-134a - Blends - R-290 1) - COMPRESSOR TYPE 1.1) - Static Cooling (S) The compressor does not require fan cooling and must be installed in such as way so as to allow cooling through ambient air, thus, preventing over heating. 1.2) - Fan Cooling (F) The compressor requires a minimum air flow of 3 m/s for its cooling. Flows of lesser values must be evaluated through laboratory tests. 1.3) - Oil Cooling (OC) Blends Condensing pressure must not exceed 14.5 kgf/cm 2 (206 psig) when in continuous operation at maximum expected ambient temperature (43 o C) and the peak condensing temperature must not exceed 18.2 kgf/cm 2 gauge (259 psig). R-134a Condensing pressure must not exceed 16.1 kgf/cm 2 (229 psig) when in continuous operation at maximum expected ambient temperature (43 o C) and the peak condensing temperature must not exceed kgf/cm 2 gauge (292 psig). 2.4) - Evaporating Temperature Range The compressor uses an internal coil immersed in oils and connected to the hermetic system to help with compressor cooling. The use of more efficient compressors can eliminate the need for oil cooling. APPLICATION LBP TEMPERATURE -35ºC to -10ºC ( -31ºF to +14ºF ) 2) - CONDITIONS 2.1) - Starting and Operating oltage The compressors start at 90% of the nominal voltage Equalized pressures of up to 4 kgf/cm 2 manometric gauge (58 psig) (R-600a). Equalized pressures of up to 5 kgf/cm² manometric gauge (71 psig) (Blends). Equalized pressures of up to 6 kgf/cm² manometric gauge (85 psig) (R-134a). Equalized pressures of up to 9 kgf/cm² manometric gauge (128 psig) (R-290). Depending on the working condition and system characteristics, the compressor can operate at even lower voltages, see perfomance table. 2.2) - inding Temperature The winding temperature should not exceed 130 o C (266 o F) when in continuous operation. For the winding temperature evaluation we recommend the Ohmic Resistance Measurement Method. (According to Application Manual Embraco). 2.3) - Condensing Pressure Limit The compressors must operate in accordance with that described below: R-600a Condensing pressure must not exceed 7.7 kgf/cm 2 (113 psig) when in continuous operation at maximum expected ambient temperature (43 o C) and the peak condensing temperature must not exceed 9.8 kgf/cm 2 gauge (145 psig). L/MBP M/HBP HBP L/M/HBP 3) - MOTOR The compressors in the performance table are equipped with monophase, induction motors. 3.1) - Motor Torque The compressor motors are denominated: LST - Low Starting Torque - used in systems with capillary tube HST - High Starting Torque - used in systems with expansion valve or with capillary tube 3.2) - Types of Electric Motors RSIR (PTCSIR) - Resistive Start - Inductive Run Does not use capacitors CSIR - Capacitive Start - Inductive Run Uses electrolytic capacitor (starting) -35ºC to -5ºC ( -31ºF to +23ºF ) -10ºC to +15ºC ( 14ºF to +59ºF ) -5ºC to +15ºC ( 23ºF to +59ºF ) -35ºC to +15ºC ( -31ºF to +59ºF ) RSCR (PTCSCR) - Resistive Start - Capacitive Run Uses permanent capacitor (running) CSR (CSCR) - Capacitive Start & Run Uses electrolytic (starting) and permanent capacitor at the same time used with 4 terminal PTC 2
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5 9) - PERFORMANCE TABLES R-134a - L/MBP - 60Hz OLTAGE OIL ISCOSITY EM 20HHR Hz L/M/HBP S/F ISO EM 20HHR Hz L/M/HBP S/F ISO EMI 28HER Hz LBP S ISO EMI 28HER Hz LBP S ISO EMI 30HER Hz LBP S ISO EMI 30HER Hz LBP S ISO EM 30HHR Hz L/M/HBP S/F ISO EM 30HHR Hz L/M/HBP S/F ISO EMT 30HSC Hz LBP S ISO EMU 30HSC Hz LBP S ISO EMU 30HER Hz LBP S ISO EMU 30HER Hz LBP S ISO EMI 40HNR Hz LBP S ISO EMI 40HNR Hz LBP S ISO EM 45HHR Hz L/M/HBP S/F ISO EM 45HNR Hz LBP S ISO EMI 45HER Hz LBP S ISO EMI 45HER Hz LBP S ISO EMU 45HEP Hz LBP S ISO EMU 45HSC Hz LBP S ISO EMU 45HER Hz LBP S ISO EMU 45HER Hz LBP S ISO EMU 45HSC Hz LBP S ISO EMY 45HER Hz LBP S ISO EMY 45HSC Hz LBP S ISO EM 55HNR Hz LBP S ISO EM 55HNR Hz LBP S/F ISO EMI 55HER Hz LBP S/F ISO EMI 55HER Hz LBP S/F ISO EMI 60HER Hz LBP S ISO EMI 60HER Hz LBP S ISO EMU 60HEP Hz LBP S ISO EMU 60HSC Hz LBP S ISO EMY 60HER Hz LBP S ISO EMY 60HSC Hz LBP S ISO EMZ 60HSC Hz LBP S ISO EGYS 60HLP Hz LBP S ISO EGZS 60HLP Hz LBP S ISO EGX 60HLC Hz LBP S ISO EM 65HHC Hz L/M/HBP S/F ISO EM 65HNR Hz L/MBP F ISO FFI 6HAK Hz L/MBP S ISO FF 6HAK Hz LBP S ISO FF 6HAK Hz LBP S ISO EMY 70HER Hz LBP S ISO EMY 70HER Hz LBP S ISO EMY 70HSC Hz LBP S ISO FFI 6HAK Hz L/MBP S ISO EMX 70HSC Hz LBP S ISO FF 7.5HBK Hz L/M/HBP S ISO / 4
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7 R-134a - L/MBP - 60Hz OLTAGE OIL ISCOSITY EGAS 70HLR Hz LBP S ISO EGAS 70HLR Hz LBP S ISO EGUS 70HLP Hz LBP S ISO EGYS 70HLP Hz LBP S ISO EGZS 70HLC Hz LBP S ISO EGZS 70HLP Hz LBP S ISO EGX 70HLC Hz LBP S ISO FGI 85HAK Hz LBP S ISO EMI 70HER Hz LBP S/F ISO EMI 70HNR Hz L/MBP S/F ISO FGS 70HA Hz LBP S ISO FGS 70HA Hz LBP S ISO FF 8.5HBK Hz L/M/HBP S/F ISO FF 8.5HBK Hz L/M/HBP S/F ISO FFU 70HAK Hz L/MBP S/F ISO FFU 70HAK Hz L/MBP S/F ISO FGU 70HA Hz LBP S ISO FFI 7.5HAK Hz L/MBP S ISO FF 7.5HAK Hz L/MBP S ISO FF 7.5HAK Hz L/MBP S ISO FFI 7.5HAK Hz L/MBP S ISO FFU 80HAK Hz L/MBP S/F ISO FFU 80HAK Hz L/MBP S/F ISO FGU 80HA Hz LBP S ISO FGU 80HA Hz LBP S ISO EGAS 80HLR Hz LBP S ISO EGAS 80HLR Hz LBP S ISO EGUS 80HLP Hz LBP S ISO EGYS 80HLP Hz LBP S ISO EGZS 80HLC Hz LBP S ISO EGZS 80HLP Hz LBP S ISO EGX 80HLC Hz LBP S ISO FGS 80HA Hz LBP S ISO FGS 80HA Hz LBP S ISO FFI 8.5HAK Hz L/MBP S ISO FFI 8.5HAK Hz L/MBP S/F ISO FF 8.5HAK Hz L/MBP S ISO FF 8.5HAK Hz L/MBP S ISO FF 10HBK Hz L/M/HBP S/F ISO FF 10HBK Hz L/M/HBP S/F ISO FGS 90HA Hz LBP S ISO FGS 90HA Hz LBP S ISO FGU 90HA Hz LBP S ISO EGUS 90HLP Hz LBP S ISO EGYS 90HLP Hz LBP S ISO EGZS 90HLC Hz LBP S ISO EGZS 90HLP Hz LBP S ISO EGX 90HLC Hz LBP S ISO FFU 100HAK Hz L/MBP S ISO FFU 100HAK Hz L/MBP S/F ISO FFI 10HAK Hz L/MBP S ISO / 6
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9 R-134a - L/MBP - 60Hz OLTAGE OIL ISCOSITY FFI 10HAK Hz L/MBP S ISO EGZ 100HLP Hz LBP S ISO EGAS 100HLR Hz LBP S ISO EGZS 100HLC Hz LBP S ISO EGZS 100HLP Hz LBP S ISO FGS 100HA Hz LBP S ISO FGS 100HA Hz LBP S ISO FFI 12HBX Hz L/M/HBP F ISO FFI 12HBX Hz L/M/HBP S/F ISO FFU 130HAX Hz L/MBP F ISO FFU 130HAX Hz L/MBP F ISO / R-134a - M/HBP - 60Hz OLTAGE OIL ISCOSITY EM 20HHR Hz L/M/HBP S/F ISO EM 20HHR Hz L/M/HBP S/F ISO EM 30HHR Hz L/M/HBP S/F ISO EM 30HHR Hz L/M/HBP S/F ISO EM 45HHR Hz L/M/HBP S/F ISO EM 55HHR Hz HBP F ISO EM 55HHR Hz HBP F ISO EM 65HHC Hz L/M/HBP S/F ISO EM 65HHR Hz M/HBP F ISO EM 65HHR Hz M/HBP F ISO FF 7.5HBK Hz L/M/HBP S ISO FF 8.5HBK Hz L/M/HBP S/F ISO FF 8.5HBK Hz L/M/HBP S/F ISO FF 10HBK Hz L/M/HBP S/F ISO FF 10HBK Hz L/M/HBP S/F ISO FFI 12HBX Hz L/M/HBP F ISO FFI 12HBX Hz L/M/HBP S/F ISO / R-600a - L/MBP - 60Hz OLTAGE OIL ISCOSITY EMT 35CLP Hz LBP S ISO EMU 45CLP Hz LBP S ISO EGS 75CLP Hz LBP S ISO EGS 75CLP Hz LBP S ISO EGS 80CLP Hz L/MBP S ISO EGS 80CLP Hz L/MBP S ISO EGS 90CLP Hz LBP S ISO / 8
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11 Blends - L/MBP - 60Hz OLTAGE OIL ISCOSITY EM 20BR Hz L/M/HBP S/F ISO EM 20BR Hz L/M/HBP S/F ISO EM 30NR Hz LBP S ISO EM 30NR Hz LBP S ISO EM 30SC Hz LBP S ISO EM 40NR Hz LBP S ISO EM 40NR Hz LBP S ISO EMI 55ER Hz LBP S/F ISO EM 55NR Hz LBP S ISO EM 55NR Hz LBP S ISO EM 65NR Hz LBP S ISO EM 65NR Hz LBP S ISO FF 6BK Hz L/M/HBP S ISO FF 6BK Hz L/M/HBP S ISO FF 7.5BK Hz L/M/HBP S ISO FF 7.5BK Hz L/M/HBP S ISO EG 70LR Hz LBP S ISO EG 70LR Hz LBP S ISO FFU 70AK Hz L/MBP S/F ISO FFU 70AK Hz L/MBP S/F ISO FF 8.5BK Hz L/M/HBP S/F ISO FF 8.5BK Hz L/M/HBP S/F ISO FFU 100AK Hz L/MBP S/F ISO FFU 80AK Hz L/MBP S/F ISO FFU 80AK Hz L/MBP S/F ISO FF 10BK Hz L/M/HBP S/F ISO FF 10BK Hz L/M/HBP S/F ISO FFU 100AK Hz L/MBP S/F ISO FFU 100AK Hz L/MBP S/F ISO FF 11.5BK Hz L/M/HBP F ISO FF 11.5BK Hz L/M/HBP S/F ISO FFI 12BX Hz L/M/HBP S/F ISO FFI 12BK Hz L/M/HBP F ISO FFI 12BX Hz L/M/HBP F ISO FFU 130AX Hz L/MBP S/F ISO FFU 130AX Hz L/MBP F ISO / Blends - M/HBP - 60Hz OLTAGE OIL ISCOSITY EM 20BR Hz L/M/HBP S/F ISO EM 20BR Hz L/M/HBP S/F ISO FF 6BK Hz L/M/HBP S ISO FF 6BK Hz L/M/HBP S ISO / 10
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13 Blends - M/HBP - 60Hz OLTAGE OIL ISCOSITY FF 7.5BK Hz L/M/HBP S ISO FF 7.5BK Hz L/M/HBP S ISO FF 8.5BK Hz L/M/HBP S/F ISO FF 8.5BK Hz L/M/HBP S/F ISO FF 10BK Hz L/M/HBP S/F ISO FF 10BK Hz L/M/HBP S/F ISO FF 11.5BK Hz L/M/HBP F ISO FF 11.5BK Hz L/M/HBP S/F ISO FFI 12BK Hz L/M/HBP F ISO FFI 12BX Hz L/M/HBP S/F ISO FFI 12BX Hz L/M/HBP F ISO / R L/MBP - 60Hz OLTAGE OIL ISCOSITY EMI 90UEX Hz L/MBP F ISO FFU 130UAX Hz L/MBP F ISO FFU 160UAX Hz L/MBP F ISO / R-134a - L/MBP - 50Hz OLTAGE OIL ISCOSITY EM 20HHR Hz L/M/HBP S/F ISO EMI 28HER Hz LBP S ISO EMI 30HER Hz LBP S ISO EM 30HHR Hz L/M/HBP S/F ISO EMU 30HER Hz LBP S ISO EMI 40HNR Hz LBP S ISO EM 45HNR Hz LBP S ISO EMI 45HER Hz LBP S ISO EM 45HHR Hz L/M/HBP S ISO EMU 45HEP Hz LBP S ISO EMU 45HER Hz LBP S ISO EMY 45HSC Hz LBP S ISO EMU 45HSC Hz LBP S ISO EM 55HNR Hz LBP S ISO EMI 55HER Hz LBP S/F ISO EM 50HNP Hz LBP S ISO / 12
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15 R-134a - L/MBP - 50Hz OLTAGE OIL ISCOSITY EMI 60HER Hz LBP S ISO EM 60HNP Hz LBP S ISO EMU 60HEP Hz LBP S ISO EMY 60HSC Hz LBP S ISO EM 65HNR Hz LBP S ISO EGAS 70HLR Hz LBP S ISO EGZS 70HLC Hz LBP S ISO FG 65HAK Hz LBP S/F ISO EMI 70HER Hz LBP S/F ISO FF 6HAK Hz LBP S ISO FFI 6HAK Hz L/MBP S ISO FGS 70HA Hz LBP S ISO FFU 70HAK Hz L/MBP S/F ISO EMY 65HLC Hz LBP S ISO FFI 7.5HAK Hz L/MBP S ISO FF 7.5HAK Hz L/MBP S ISO EG 70HLR Hz LBP S ISO FG 75HAK Hz LBP S/F ISO FF 8.5HBK Hz L/M/HBP S/F ISO EGAS 80HLR Hz LBP S ISO EGZS 80HLC Hz LBP S ISO FGU 80HA Hz LBP S ISO FFU 80HAK Hz L/MBP S/F ISO FGS 80HA Hz LBP S ISO EG 80HLR Hz LBP S ISO FFI 8.5HAK Hz L/MBP S/F ISO FF 8.5HAK Hz L/MBP S ISO EGYS 90HLP Hz LBP S ISO EGZS 90HLC Hz LBP S ISO FG 85HAK Hz LBP S/F ISO FGS 90HA Hz LBP S ISO FFU 100HAK Hz L/MBP S ISO FGS 100HA Hz LBP S ISO FFI 10HAK Hz L/MBP S ISO EGAS 100HLR Hz LBP S ISO EGYS 100HLP Hz LBP S ISO EGZS 100HLC Hz LBP S ISO EG 100HLR Hz LBP S ISO FG 95HAK Hz LBP S/F ISO FFU 130HAX Hz L/MBP F ISO FGS 130HA Hz LBP S ISO FFI 12HBK Hz L/M/HBP F ISO / 14
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17 R-134a - M/HBP - 50Hz OLTAGE OIL ISCOSITY EM 20HHR Hz L/M/HBP S/F ISO EM 30HHR Hz L/M/HBP S/F ISO EM 45HHR Hz L/M/HBP S/F ISO EMT 45HDR Hz L/M/HBP F ISO EM 55HHR Hz HBP F ISO EM 65HHR Hz HBP F ISO EM 65HHR Hz M/HBP F ISO FF 8.5HBK Hz L/M/HBP S/F ISO FFI 12HBX Hz M/HBP F ISO FFI 12HBK Hz L/M/HBP F ISO / R-600a - L/MBP - 50Hz OLTAGE OIL ISCOSITY EMT 17CLP Hz LBP S ISO EMX 20CLC Hz LBP S ISO EMY 20CLC Hz LBP S ISO EMZ 20CLC Hz LBP S ISO EMT 23CLP Hz LBP S ISO EMT 35CLP Hz LBP S ISO EMY 26CLC Hz LBP S ISO EMZ 26CLC Hz LBP S ISO EMX 26CLC Hz LBP S ISO EMT 26CLP Hz L/MBP S ISO EMU 26CLC Hz L/MBP S ISO EMT 32CLP Hz L/MBP S ISO EMU 32CLC Hz L/MBP S ISO EMY 32CLC Hz LBP S ISO EMZ 32CLC Hz LBP S ISO EMX 32CLC Hz LBP S ISO EMU 45CLP Hz LBP S ISO EMY 40CLC Hz LBP S ISO EMZ 40CLC Hz LBP S ISO EMT 40CLP Hz L/MBP S ISO EMU 40CLC Hz L/MBP S ISO EMY 46CLP Hz L/MBP S ISO EMT 46CLP Hz L/MBP S ISO EMU 46CLC Hz L/MBP S ISO EMZ 46CLC Hz LBP S ISO EMY 46CLC Hz LBP S ISO EMT 56CLP Hz LBP S ISO EMZ 55CLC Hz LBP S ISO / 16
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19 R-600a - L/MBP - 50Hz OLTAGE OIL ISCOSITY EMX 55CLC Hz LBP S ISO EMX 66CLC Hz LBP S ISO EMX 70CLC Hz LBP S ISO EGX 80CLC Hz LBP S ISO EMZ 70CLC Hz LBP S ISO EGX 90CLC Hz LBP S ISO EGZ 90CLC Hz LBP S ISO / Blends - L/MBP - 50Hz OLTAGE OIL ISCOSITY EM 30NP Hz LBP S ISO EMI 55ER Hz LBP S/F ISO EM 55NP Hz LBP S ISO EM 65NP Hz LBP S ISO FF 7.5BK Hz L/M/HBP S ISO FFU 70AK Hz L/MBP S/F ISO FF 8.5BK Hz L/M/HBP S/F ISO FFU 80AK Hz L/MBP S/F ISO FF 10BK Hz L/M/HBP F ISO FFI 12BK Hz L/M/HBP F ISO / Blends - M/HBP - 50Hz OLTAGE OIL ISCOSITY FF 7.5BK Hz L/M/HBP S ISO FF 8.5BK Hz L/M/HBP S/F ISO FF 10BK Hz L/M/HBP F ISO FFI 12BK Hz L/M/HBP F ISO / R L/MBP - 50Hz OLTAGE OIL ISCOSITY FFU 130UAX Hz L/MBP F ISO FFU 160UAX Hz L/MBP F ISO / 18
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21 R-600a - R-134a - Blends - R ) - COMPRESSOR HOUSING EM EG / F Suction Connector 179 (7.05) Process Connector Process Connector (8.02) Suction Connector 30º 30º Discharge Connector D 30º C 78 (3.07) B A E D C 34 (1.34) B A Earthing Terminal Discharge Connector Earthing Terminal Oilcooler Tube (4.19) 96.5 (3.80) 150 (5.91) 32 (1.26) 24º 28º (1.38) (1.61) 173 (6.81) 63 (2.36) 40º 27º 44º 42.7 (1.68) 70 (2.76) 98 (3.86) 93 (3.66) 110 (4.33) 104 (4.09) 92.5 (3.64) 113 (4.45) Ø 3.75 (0.148) 203 (7.99) 170 (6.69) Ø 19 (0.45) (x4) Ø 16 (0.75) (x6) Ø 3.75 (0.148) 203 (7.99) 170 (6.69) Ø 7 (0.276) (x2) Ø 19 (0.75) (x4) Ø 16 (0.63) (x6) (4.00) (2.76) (5.18) (4.00) 70 (2.76) (5.18) 165 (6.50) 178 (7.01) Ø 7 (0.276) (x2) 165 (6.50) 178 (7.01) 203 (7.99) Ø 16 (0.63) (x6) (4.19) 203 (7.99) 96.5 (3.80) Ø 16 (0.63) (x6) 70 (2.76) 100 (3.94) 70 (2.76) 100 (3.94) 170 (6.69) 178 (7.01) Ø 7 (0.276) (x2) 170 (6.69) 178 (7.01) Dimensions in mm (inches) Dimensions in mm (inches) EM (tall) EM (short) COMPRESSORS A B C D COMPRESSORS A B C D 168 (6.61) 157 (6.18) 166 (6.54) 155 (6.10) 150 (5.91) 139 (5.47) 155 (6.10) 144 (5.67) EG / F (tall) EG / F (short) 109 (4.29) 103 (4.06) 90 (3.54) 84 (3.31) 118 (4.65) 112 (4.41) 201 (7.91) 195 (7.68) E 207 (8.15) 201 (7.91) Compressors may be supplied with either of the above plates. Please make sure you indicate which base should be supplied. 20
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23 R-600a - R-134a - Blends - R ) - ELECTRICAL DIAGRAMS EM COMPRESSORS - CSCR / CSIR / RSCR / RSIR F / EG COMPRESSORS - CSCR / CSIR / RSCR / RSIR Overload Protector Start Capacitor Compressor Run Capacitor 3 C M S PTC 3 4 PTC S M C 4 Run Capacitor Compressor Start Capacitor Overload Protector Compressors with a run capacitor must use PTC with 3 terminals. Compressors without run capacitor use PTC with 1 terminal. EM COMPRESSORS - CSIR / RSIR F / EG / P COMPRESSORS - CSIR / RSIR Overload Protector 3 Compressor Starting Relay C M S Start Capacitor Start Capacitor S M C Starting Relay Compressor Overload Protector If application of a start capacitor is necessary, then it must be connected between terminals 3 and 4. To achieve this, just rupture this bridge. If application of a start capacitor is necessary, then it must be connected between terminals 11 and 13. This requires a specific relay, with fast on terminals for better start capacitor installation, which can be supplied upon request. 22
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25 R-600a - R-134a - Blends - R ) - F COMPRESSOR DENOMINATION Basic type F - Relay / External Protector Relay / External Protector / Start Capacitor (optional) Electrical system - Standard efficiency C - Improved efficiency 1 st generation (for commercial refrigeration) E - Improved efficiency 1 st generation I - Improved efficiency 2 nd generation - Improved efficiency 3 rd generation U - Improved efficiency 4 th generation Efficiency level F U Approx. compressor displacement in cm 3 (for FG, FFU and FFC compressors approximate capacity in Btu/h - 60Hz - ASHRAE - check point divided by 10) Refrigerant Application Starting characteristic Compressor cooling F 60 H A G S - ithout oil cooler - ith oil cooler H - R-134a C - R-600a U - R-290 G - R-404A - Blends A - LBP B - HBP, LBP/HD H - HBP - LST (low starting torque) K - LST (low starting torque) X - HST (high starting torque) - Standard efficiency S - Improved efficiency 1 st generation - Improved efficiency 2 nd generation T - Improved efficiency 3 rd generation U - Improved efficiency 4 th generation Efficiency level G - PTC / External Protector PTC / External Protector / Start Cap / Run Cap (optional) Electrical system 24
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27 R-600a - R-134a - Blends - R ) - EG COMPRESSOR DENOMINATION Basic type Efficiency level Mechanical Kit (Embraco Internal Use) Capacity/10 - Btu/h (ASHRAE - check point - 60Hz) Refrigerant Application Electrical equipment Oil cooler EG Z S 100 H L P - ithout oil cooler - ith oil cooler L - LBP M - L/M/HBP H - HBP R - Relay P - PTC + Run Capacitor (optional) C - PTC + Run Capacitor (mandatory) X - Relay + Start Capacitor - Blends H - R-134a C - R-600a S - Standard Mechanical Kit S T U Y Z X or A - Standard - 1 st Generation - 2 nd Generation - 3 rd Generation - 4 th Generation - 5 th Generation - 6 th Generation 26
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