Daikin McQuay Pathfinder Air Cooled Chiller Screw Compressor 2 Circuit
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- Julianna Anthony
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1 Replacement Parts List No New 08/09 Daikin McQuay Pathfinder Air Cooled Chiller Screw Compressor 2 Circuit Model: AWS Sizes: Vintage: A R34a 50 Hz To find your McQuay parts distributor, call or visit com
2 Contents Parts List Revision History... 3 Nomenclature Serial Number... 4 Unit Model Number- Dataplate... 4 Unit Model Number- Complete... 5, 6 Electrical Legend Unit Layout... Refrigeration Section Pressure Switches, Transducers, Comp. Solenoid Valves, Relief Valves, Compressor Mounting... 2 Compressors & Heaters- Standard Efficiency Units (Code 04= SE)... 3 Compressors & Heaters- High Efficiency Units (Code 04= HE)... 4 Suction Lines, Discharge Lines, Liquid Injection Lines... 5, 6 Liquid Lines- Standard Efficiency Units (Code 04= SE)- Sizes 300ADS, 320ADWS, 350ADS... 7 Liquid Lines with Economizer- High Eff. Units (Code 04= HE)- Sizes 300ADH, 320ADH, 350ADH... 8, 9 Liquid Lines with Economizer- High Eff. Units (Code 04= HE)- Sizes 380ADH, 405ADH... 20, 2 Condenser Coils and Fans Evaporator and Components Base Frame Grilles- Code 28= F, C Base Frame Louvers- Code 28= B Coil Grilles- Code 28= G, F Coil Louvers- Code 28= L, B, C Controls Box Locations and Label Detail Control Panel Detail Power Panel- Left Side Detail Power Panel- Right Side Detail... 30, 3 Solid State Starter Panel- Circuit - Code 09= SS Solid State Starter Panel- Circuit 2- Code 09= SS Wye-Delta Starter Panel- Circuit - Code 09= WD Wye-Delta Starter Panel- Circuit 2- Code 09= WD Terminal Box Accessories Isolators Rubber-In-Shear- Aluminum Fin Coils (Code 08= A, B, E) Isolators Rubber-In-Shear- Copper Fin Coils (Code 08= C, F) Isolators Springs - Aluminum Fin Coils (Code 08= A, B, E) Isolators Springs - Copper Fin Coils (Code 08= C, F) Flow Switches Sound Enclosure Kit Base Grilles Coil Louvers Base and Coil Louvers BACnet with IP/Ethernet BACnet Communications Module MS/TP MODBUS Communications Module LonMark Communications Module Remote Display Kit Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 2
3 Parts List Revision History Revision Date Description NEW 08/09 New 3600 Industrial Park Blvd., P.O. Box 55, Minneapolis, MN (763) Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 3
4 Nomenclature Serial Number STN U Plant Identification STN = Staunton, VA U= Unit Year of Manufacture 09= = 200 = 20 etc. Serial Number (build sequence) Month of Manufacture 0= January 07= July 02= February 08= August 03= March 09= September 04= April 0= October 05= May = November 06= June 2= December Unit Model Number- Dataplate AWS 300 A D S 27 Vintage Nominal Tonnage ex. 300= 300 Tons Voltage 27= 2= 208/60/3 29= 230/60/3 46= 380/60/3 37= 575/60/3 Platform S= Standard Efficiency H= High Efficiency Number of Compressors (circuits) D= 2 Unit Type: AWS= Air- Cooled Screw Compressor Chiller Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 4
5 Nomenclature Unit Model Number- Complete AWS 350A D SE NN ST S A WD Y 27 WN V N N N LM N G Y N N VL S R Code L F G ND YNNNNNNN N N NNYNNNNNNNN Code ENDSUDPLYNNNNNNNNNNNRAD00 NN M 6 NN Y S 00 Code Size (in nominal tons) 280A= 300 Tons 'A' Vintage 300A= 300 Tons 'A' Vintage 320A= 320 Tons 'A' Vintage 350A= 350 Tons 'A' Vintage 03 Number of Compressors D= 2 T= 3 04 Platform SE= Standard Package- Standard Efficiency HE= Standard Package- High Efficiency 05 Construction NN= Standard 06 Sound ST= Standard Sound LN= Low Noise- Sound Enclosure 07 Unit Operation S= Standard (40-60 F LWT) A= Lower Operation (34-39 F LWT) B= Brine Operation (20-33 F LWT) 08 Condenser Coil Fins A= Aluminum Fin (Standard) C= Copper Fin B= Aluminum Fin w/prefab Black Fin Coating E= Aluminum Fin w/electro Fin Coating F= Copper Fin w/electro Fin Coating 09 Compressor Starter WD= Wye- Delta w/compressor Overloads SS= Solid State 0 Always Y Voltage 52= 2 Power Connection PC= Single Point Power Block & Circuit Breakers DC= Single Point Disconnect & Circuit Breakers DH= High Short Circuit Current Rating + DC WN= Multiple Point Disconnect- No Circuit Breaker WH= High Short Circuit Current Rating + WN 3 Phase Voltage V= Phase & Under/Over Voltage Protection w/led N= None 4 Meters N= None A= Meters: Unit Amp & Volt 5 Control Box Ambient N= None H= With Exhaust Fans 6 Compressor Capacitor N= None C= Power Correction Capacitors.95 7 Communication NN= None LM= LonMark MB= Mod Bus BN= BACnet w/ MSTP BE= BACnet w/ Ethernet 8 Display Options N= On Controller Only U= Unit Remote Display 9 Ground Fault N= None G= Ground Fault Protection for the Unit 20 Always Y 2 Unit Options L= Slide Transducer 22 Water Flow N= None A= Water Flow Indication on Evaporator Only 23 Evaporator Connection VL= Victaulic/ Left Hand VR= Victaulic/ Right Hand 24 Evaporator Insulation S= Standard Evaporator- Single Layer D= Standard Evaporator- Double Insulation 25 Relief Valve R= Single Valve D= Dual Valve 26 Fans L= Standard Low Noise Fan Motors 27 Head Pressure F= Fantrol Only (35 F Minimum) V= VFD (First Fans/ Circuit) Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 5
6 28 Guards G= Condenser Coil Grilles Only F= Condenser Coil & Base Frame Grilles L= Condenser Coil Louvers B= Condenser Coil Louvers & Base Guard Louvers C= Condenser Coil Louvers and Base Frame Grilles 29 Tubing Options ND= With Discharge Shut-Off Valve SD= With Suction and Discharge Shut-Off Valve LD= ND + Liquid Line Solenoid SL= DS + Liquid Line Solenoid 30 Always Y 3 Water Pump NN= None 32 Pump Type NNNN= No Pump Package Nomenclature Unit Model Number- Complete, Continued 46 Approvals N= No agency label 47 CRN- Evaporator N= None 48 Unit Start ISU= International- No Start Up Provided 49 Standard Warranty TPN= International st Year Standard Warranty 50 Always Y 5 Extended Compressor Warranty NNNN= No Extended Compressor Warranty CPE*= Compressor Only- Parts Only (*= no. of years) CBE*= Compressor Only- Parts & Labor (*= no. of years) 52 Always NNN 33 Pump Connection N= No Pump Package 34 Pump Flow Always Total Head Always Pump Starter N= No Pump Package 37 Pump Gauges N= None 38 Pump Suction Valve N= None 39 Pump Discharge Valve N= None 40 Always Y 4 Impeller Trim NNNN= No Pumps 42 Expansion Tank NN= None 53 Extended Unit Warranty NNNN= None EPE*= Ext. Unit- Parts Only (*= no. of years) EBE*= Ext. Unit- Parts & Labor (*= no. of years) 54 Refrigerant Warranty NNN= None 55 Delayed Warranty Start D00= 0 months 56 Always NN 57 Brand Name D= DaikenMcQuay M= McQuay 58 Hertz 5= 50 Hertz 59 & 60 Always YY 6 Misc. S= Standard Unit X= Special 62 Major Unit Change Revision 00= No Revision 43 Buffer Tank NN= None 44 % of Glycol 000= None 45 Pump Number All 0's= None Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 6
7 Electrical Legend Sch. Sym. Description Location AC Alarm Control Control Panel AM Ammeter Switch Box Door CC Control Compressor Cir. Starter Panel- Compressor CC2 Control Compressor Cir. 2 Starter Panel- Compressor 2 C0 EXV- Connector Starter Panel- Compressor C0 Fan Harness Connector Condenser Fan Section C02 Fan Harness Connector Condenser Fan Section C03 Fan Harness Connector Condenser Fan Section C04 Fan Harness Connector Condenser Fan Section C05 Fan Harness Connector Condenser Fan Section C06 Fan Harness Connector Condenser Fan Section C07 Fan Harness Connector Condenser Fan Section C08 Fan Harness Connector Condenser Fan Section C09 Fan Harness Connector Condenser Fan Section C0 Fan Harness Connector Condenser Fan Section C Fan Harness Connector Condenser Fan Section C2 Fan Harness Connector Condenser Fan Section C20 EXV-2 Connector Starter Panel- Compressor 2 C20 Fan Harness Connector Condenser Fan Section C202 Fan Harness Connector Condenser Fan Section C203 Fan Harness Connector Condenser Fan Section C204 Fan Harness Connector Condenser Fan Section C205 Fan Harness Connector Condenser Fan Section C206 Fan Harness Connector Condenser Fan Section C207 Fan Harness Connector Condenser Fan Section C208 Fan Harness Connector Condenser Fan Section C209 Fan Harness Connector Condenser Fan Section C20 Fan Harness Connector Condenser Fan Section C2 Fan Harness Connector Condenser Fan Section C22 Fan Harness Connector Condenser Fan Section DP- Condenser Pressure Cir. Discharge Line- Circuit DP-2 Condenser Pressure Cir. 2 Discharge Line- Circuit 2 EEXV Expansion Valve Controller Cir. Starter Panel- Compressor EEXV2 Expansion Valve Controller Cir. 2 Starter Panel- Compressor 2 ESV- Economizer Solenoid Valve Cir. Liquid Line- Circuit ESV-2 Economizer Solenoid Valve Cir. 2 Liquid Line- Circuit 2 EXV- Electronic Expansion Valve Cir. Liquid Line- Circuit EXV-2 Electronic Expansion Valve Cir. 2 Liquid Line- Circuit 2 FC Fans Control Control Panel F0- Crankcase Heater Fuses/ MSP Starter Panel- Compressor F0-2 Crankcase Heater 2 Fuses/ MSP Starter Panel- Compressor 2 F Compressor Circuit Breaker Power Panel- Right F00 Fan Circuit Breaker Cir. Power Panel- Left F2 Phase Volt Monitor Cir. Power Panel- Left F6 Evaporator Flow Switch Evaporator Inlet F2 Outlet Fuse Power Panel- Left F20 Transformer T Protection Power Panel- Left F3 High Pressure Switch Cir. Compressor F30 Phase Volt Monitor Fuse Cir. Power Panel- Left F2 Compressor 2 Circuit Breaker Power Panel- Right F200 Fan Circuit Breaker 2 Power Panel- Left F22 Phase Voltage Monitor Cir. 2 Power Panel- Left F230 Phase Volt Monitor Fuse Circuit Cir. 2 Power Panel- Left Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 7
8 Electrical Legend, Continued Sch. Sym. Description Location F23 High Pressure Switch Circuit Cir. 2 Compressor 2 F5- Thermal Relay Starter Panel- Compressor F5-2 Thermal Relay Starter Panel- Compressor 2 F59 Evaporator Heater Fuse Control Panel F90 Thermostat Control Panel FTB07 Fan Terminal Block Cir. Power Panel- Left FTB0 Fan Terminal Block Cir. Power Panel- Left FTB207 Fan Terminal Block Cir. 2 Power Panel- Left FTB20 Fan Terminal Block Cir. 2 Power Panel- Left GFR Ground Fault Relay Cir. Power Panel- Left GFR2 Ground Fault Relay Cir. 2 Power Panel- Left K Emergency Stop Contactor Control Panel K6 Fan Stage Cir. Power Panel- Left K26 Fan Stage Cir. 2 Power Panel- Left K2B- Contactor Starter Panel- Compressor K2B-2 Contactor Starter Panel- Compressor 2 KM0 Power Factor Correction Contactor Cir. Starter Panel- Compressor KM0 Fan Motor Contactor Power Panel- Left KM0- Contactor Starter Panel- Compressor KM02 Fan Motor Contactor Power Panel- Left KM0-2 Contactor Starter Panel- Compressor 2 KM05 Fan Motor Contactor Power Panel- Left KM07 Fan Motor Contactor Power Panel- Left KM- Compressor Contactor Starter Panel- Compressor KM0 Fan Motor Contactor Power Panel- Left KM-2 Compressor Contactor Starter Panel- Compressor 2 KM20 Power Factor Correction Contactor Cir. 2 Starter Panel- Compressor 2 KM20 Fan Motor Contactor Power Panel- Left KM202 Fan Motor Contactor Power Panel- Left KM203 Fan Motor Contactorq Power Panel- Left KM205 Fan Motor Contactor Power Panel- Left KM207 Fan Motor Contactor Power Panel- Left KM2- Compressor Contactor Starter Panel- Compressor 2 KM2-2 Compressor Contactor Starter Panel- Compressor 2 KM2-3 Compressor Contactor Starter Panel- Compressor 2 KT- Auxilliary Relay Cir. Starter Panel- Compressor KT- Delay Relay Starter Panel- Compressor KT-2 Delay Relay Starter Panel- Compressor 2 KT-2 Aux. Relay Cir. 2 Starter Panel- Compressor 2 LJV- Liquid Injection Solenoid/Relay Cir. Liquid Line/Starter Panel LJV-2 Liquid Injection Solenoid/Relay Cir. 2 Liquid Line/Starter Panel 2 LR Line Reactor Cir. Power Panel- Left LR2 Line Reactor Cir. 2 Power Panel- Left LSV- Liquid Line Solenoid Cir. Liquid Line- Circuit LSV-2 Liquid Line Solenoid Cir. 2 Liquid Line- Circuit 2 M Compressor Cir. Base M0 Forced Ventilation Switch Box End M0 Fan Motor Power Panel- Left M02 Fan Motor Power Panel- Left M03 Fan Motor Power Panel- Left M04 Fan Motor Power Panel- Left M05 Fan Motor Power Panel- Left M06 Fan Motor Power Panel- Left Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 8
9 Electrical Legend, Continued Sch. Sym. Description Location M07 Fan Motor Power Panel- Left M08 Fan Motor Power Panel- Left M09 Fan Motor Power Panel- Left M0 Fan Motor Power Panel- Left M Fan Motor Power Panel- Left M2 Fan Motor Power Panel- Left M2 Compressor Cir. 2 Base M20 Fan Motor Power Panel- Left M202 Fan Motor Power Panel- Left M203 Fan Motor Power Panel- Left M204 Fan Motor Power Panel- Left M205 Fan Motor Power Panel- Left M206 Fan Motor Power Panel- Left M207 Fan Motor Power Panel- Left M207 Fan Motor Power Panel- Left M208 Fan Motor Power Panel- Left M209 Fan Motor Power Panel- Left M20 Fan Motor Power Panel- Left M2 Fan Motor Power Panel- Left M22 Fan Motor Power Panel- Left MP Motor Thermal Protection Starter Panel- Compressor MP2 Motor Thermal Protection Starter Panel- Compressor 2 MPR Motor Protection Relay Cir. Starter Panel- Compressor MPR2 Motor Protection Relay Cir. 2 Starter Panel- Compressor 2 OP- Oil Pressure Cir. Cir. Compressor OP-2 Oil Pressure Cir. Cir. 2 Compressor 2 Q0 Unit ON - OFF Switch Control Panel Q Pump Down Switch Cir. Control Panel Q0 Main Power Block or Disconnect Switch Power Panel- Right Q20 Main Power Block or Disconnect Switch 2 Power Panel- Right Q0 Fan MSP Power Panel- Left Q02 Fan MSP Power Panel- Left Q03 Fan MSP Power Panel- Left Q05 Fan MSP Power Panel- Left Q07 Fan MSP Power Panel- Left Q Emergency Stop Switch Control Box Door Q0 Fan MSP Power Panel- Left Q2 Automatic Circuit Breaker Control Panel Q2 Pump Down Switch Cir. 2 Control Panel Q20 Fan MSP Power Panel- Left Q202 Fan MSP Power Panel- Left Q203 Fan MSP Power Panel- Left Q203 Fan MSP Power Panel- Left Q205 Fan MSP Power Panel- Left Q205 Fan MSP Power Panel- Left Q207 Fan MSP Power Panel- Left Q20 Fan MSP Power Panel- Left R Compressor Crankcase Heater Cir. Compressor R2 Compressor Crankcase Heater Cir. 2 Compressor 2 R5 Evaporator Heater Evaporator Shell SL- Slide Indicator Cir. Compressor SL-2 Slide Indicator Cir. 2 Compressor 2 Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 9
10 Electrical Legend, Continued Sch. Sym. Description Location SP- Evap. Pressure Circuit Suction Line- Circuit SP-2 Evap. Pressure Circuit 2 Suction Line- Circuit 2 SS Selection Switch Cir. Ammeter- Circuit SS2 Selection Switch Cir. 2 Ammeter- Circuit 2 ST- Suction Temperature Cir. Suction Line- Circuit ST-2 Suction Temperature Cir. 2 Suction Line- Circuit 2 T 5V Transformer Power Panel- Left T2 24V Transformer Power Panel- Left T20- Transformer Cir. Starter Panel- Compressor T20-2 Transformer Cir. 2 Starter Panel- Compressor 2 TC Thermostat- Evaporator Heater Evaporator TXV- Thermal Expansion Valve Cir. Economizer Liquid Line TXV-2 Thermal Expansion Valve Cir. 2 Economizer Liquid Line UC Unit Control- MicroTech III Control Panel VM Volt Meter Switch Box Door W Compressor Thermistor Cir. Compressor W2 Compressor Thermistor Cir. 2 Compressor 2 WAA Air Ambient Sensor Condenser Coil Header WD Oil Discharge Temp. Sensor Cir. Discharge Line- Circuit WD2 Oil Discharge Temp. Sensor Cir. 2 Discharge Line- Circuit 2 WIE Evaporator Entering Water Temperature Evaporator Inlet WOE Evaporator Leaving Water Temperature Evaporator Outlet Y2A- Non-Modulating Slide Load Sol. Valve Cir. Compressor Y2A-2 Non-Modulating Slide Load Sol. Valve Cir. 2 Compressor 2 Y2B- Modulating Slide Load Solenoid Valve Cir. Compressor Y2B-2 Modulating Slide Load Solenoid Valve Cir. 2 Compressor 2 Y3A- Non-Mod. Slide Unload Sol. Valve Cir. Compressor Y3A-2 Non-Mod. Slide Unload Sol. Valve Cir. 2 Compressor 2 Y3B- Mod. Slide Unload Solenoid Valve Cir. Compressor Y3B-2 Mod. Slide Unload Solenoid Valve Cir. 2 Compressor 2 YT- Turbo Solenoid Valve Cir. Compressor YT-2 Turbo Solenoid Valve Cir. 2 Compressor 2 Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 0
11 Unit Layout (Unit Size 300ADS Shown) Ref. No. Description Location Compressors Refrigeration Section 2 Tubing (suction, discharge, liquid injection) Refrigeration Section 3 Liquid Line and Economizer Refrigeration Section 7 Evaporator Refrigeration Section 8 Condenser Coil Refrigeration Section 9 Condenser Fans Refrigeration Section 0 Unit Switch Box/Control Panel Controls Section Compressor Starter Panel Controls Section 2 Compressor Terminal Box Controls Section Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page
12 Refrigeration Section Compressors, Heaters, Pressure Switches, Transducers, Solenoid Valves, Relief Valves, Compressor Mounting 5A 5B 5 Y2A Y3A 60A 60 Circuit # 60A 60B Y3B YT R 2 2A 2B 3 3A 0 Y2B SL F A 5B 5 Y2A2 Y3A A Circuit # B YT2 60A Y3B2 R A 2B 3 3A 0 Y2B2 SL2 F Ref Sch. Part Part No. Sym. Description Number Qty. Compressor- Circuit # see next page 2 R Heater- Compressor see next page 2A Well- Heater B Bushing- Heater F3, 23 Switch- High Pressure Control 290 PSI OP, 2 Transducer- Oil Pressure 0 to 30 bar Valve- Relief 325 PSI A Elbow- Relief Valve " SL, 2 Transducer- Slide Indicator C2= L, B Valve- Shut Off A Screw- Hex B Washer- Lock Isolator- Compressor Screw- Compressor Mount Washer, Plain- Compressor Mount Washer, Lock- Compressor Mount Nut- Compressor Mount Y2*-, 2 Valve, Solenoid- Load 4 60A Y3*-, 2 Valve, Solenoid- Unload 4 60B YT-, 2 Valve, Solenoid- Turbo 2 00 Compressor- Circuit #2 see next page 200 R2 Heater- Compressor see next page All solenoids are comprised of 4 components: Valve Body p/n ; Valve Coil p/n ; Valve Support Adapter p/n ; Valve Support Gasket p/n Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 2
13 Refrigeration Section Compressors & Heaters Standard Efficiency Units (Code 04= SE) Components Unit Size ADS ADS Ref Sch. Part Part No. Sym. Description Number Compressor- Circuit # Compressor- Circuit # R Heater- Compressor, Circuit # Compressor- Circuit # R2 Heater- Compressor, Circuit # Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 3
14 Refrigeration Section Compressors & Heaters High Efficiency Units (Code 04= HE) Components Unit Size ADH ADH ADH Ref Sch. Part Part No. Sym. Description Number Compressor- Circuit # Compressor- Circuit # R Heater- Compressor, Circuit # Compressor- Circuit # Compressor- Circuit # R2 Heater- Compressor, Circuit # Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 4
15 Refrigeration Section Suction Lines, Discharge Lines, Liquid Injection Lines Diagrams 609 WD DP Discharge Line Detail Circuit # WD DP Discharge Line Detail Circuit # Discharge Suction Suction Line Detail Circuit # Liquid Injection Detail Circuit # Liquid Injection LJV 302 Sizes Shown Suction Line Detail Circuit #2 ST ST 04 Suction Line Shown with Suction Shut Off Valve (Code 29= SL, SD) LJV2 Liquid Injection Detail Circuit # Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 5
16 Refrigeration Section Suction Lines, Discharge Lines, Liquid Injection Components Ref Sch. Part Part No. Sym. Description Number Qty. Suction Line- Circuit # 00 Valve- Relief 200 PSI Valve- Suction Shutoff Butterfly ST Sensor- Suction Temperature N/S SP Transducer- Suction - to 7 bar Suction Line- Circuit #2 200 Valve- Relief 200 PSI Valve- Suction Shutoff Butterfly ST2 Sensor- Suction Temperature N/S SP2 Transducer- Suction Pressure - to 7 bar Liquid Injection- Circuit # 302 Fitting- Rotolock Valve- Schrader LJV Valve- Solenoid 20V Strainer Valve- Ball Cap- Valve Liquid Injection- Circuit #2 402 Fitting- Rotolock Valve- Schrader LJV2 Valve- Solenoid 20V Strainer Valve- Ball Cap- Valve Discharge Line- Circuit # 500 Coupling Kit- Flange Screw.75 x Valve- Schrader Core- Valve DP Transducer- Discharge Pressure 0 to 30 bar Tube- Sensor WD Sensor- Discharge Temperature Discharge Line- Circuit #2 600 Coupling Kit- Flange Screw.75 x Valve- Schrader Core- Valve DP2 Transducer- Discharge Pressure 0 to 30 bar Tube- Sensor WD2 Sensor- Discharge Temperature Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 6
17 Refrigeration Section Liquid Lines- Standard Efficiency Units (Code 04= SE) Sizes 280ADS, 300ADS Diagrams & Components 02 Evaporator Circuit # Circuit # EXV 24 LSV EXV LSV2 02 Ref Sch. Part Part No. Sym. Description Number Qty. 00 Valve- Schrader Core- Valve Cap- Valve Valve- Charge.37 x Valve- Ball Bracket- Drier Shell- Filter Drier Core- Filter Drier Kit- Drier Gasket Saddle- Sight Glass Cap- Sight Glass EXV, 2 Valve- Electronic Expansion 2V/6W LSV, 2 Valve- Liquid Line Solenoid C29= LD, SL NOTE: Quantities listed are for the unit. Each circuit uses ½ the quantity listed. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 7
18 Refrigeration Section Liquid Lines with Economizer- High Efficiency Units (Code 04= HE) Sizes 300ADH, 320ADH, 350ADH Diagrams Compressor Economizer Connection Detail From Economizer S To Compressor Circuit Shown (Circuit 2 has same components) Line Between Economizer and Compressor Detail Equalization Tube From Economizer S4 6 5 Liquid Line Tee To S Condenser to Economizer Detail From Condenser From ESV Evaporator Circuit 2 Circuit From Liquid Line Tee ESV_ To Compressor From Condenser TXV_ 2 S4 S Economizer S3 S2 Connects To Evaporator Economizer to Evaporator Detail 07 9 EXV_ From Economizer S2 To Evaporator 24 LSV_ Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 8
19 Refrigeration Section Liquid Lines with Economizer- High Efficiency Units (Code 04= HE) Sizes 300ADH, 320ADH, 350ADH Diagrams Ref Sch. Part Part No. Sym. Description Number Qty. ESV, 2 Valve- Economizer Solenoid TXV, 2 Valve- Thermal Expansion Economizer- Brazed Plate Valve- Schrader Core- Valve Cap- Valve Valve- Charge.37 x Valve- Ball Bracket- Drier Shell- Filter Drier Core- Filter Drier Kit- Drier Gasket Saddle- Sight Glass Cap- Sight Glass EXV, 2 Valve- Electronic Expansion 2V/6W LSV, 2 Valve- Liquid Line Solenoid C29= LD, SL Connector- Economizer -¾- 2 UN Fitting- Economizer -¾- 2 UN Valve- Check.38S NOTE: Quantities listed are for the unit. Each circuit uses ½ the quantity listed. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 9
20 Refrigeration Section Condenser Coils and Fans Components Fan Detail Condenser Section 3 Discharge End Fan Location Detail AWS 280, 300 M0 M02 M03M04 M05 M06 M07 M08 M20 M202 M203M204 M205 M206 M207 M208 5 Discharge End AWS 320, 350 M0 M02 M03M04 M05 M06 M07 M08 M09 M0 M20 M202 M203M204 M205 M206 M207 M208 M209 M20 Unit Sizes Ref Sch. Part Part 280, 320, No. Sym. Description Number Panel- Fan Deck Grille- Fan Bracket- Fan Motor Blade- Fan M*** Motor- Fan.4 HP WAA Sensor- Outdoor Air Coils- Condenser Circuit Coils- Condenser Circuit 2 2 Mounted to Condenser Coil tubesheet behind the switch box. 2 Contact McQuay Parts. ***= Fan number Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 20
21 Refrigeration Section Evaporator and Components F6 4A WOE WIE A A Liquid Connection End Suction Connection End 20 6 Ref Sch. Part Unit Sizes No. Sym. Description 280, ,350 Qty. Evaporator- Complete Assembly Left Hand Connection Code 23= VL Right Hand Connection Code 23= VR Ferrule- Liquid E E A Flange- Liquid E E WIE Sensor- Evaporator Inlet A WOE Sensor- Evaporator Outlet Well- Sensor R5 Heater- Evaporator E449 E449 7 F6 Switch- Evaporator Flow E E Cable- F Gasket- Inlet Head E E A Gasket- Suction Head E E Gasket- Distributor E E O'Ring- Tube Sheet E E Bolt- Liquid Ferrule E E Bolt- Suction Connection E E O'Ring- Suction E E Bolt- Head E E Valve- Mini Ball.50 NPT Pad- Vibration 4" x 3.25" Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 2
22 Base Frame Grilles Code 28= F, C 3 2 Sizes 280, 300A Shown 4 Unit Size Ref Part Part No. Description Number Grille- Base Grille- Left Hand Rear Grille- Right Hand Rear Grille- Front Each base grille is attached using four (4) screws p/n Each front or rear grille is attached using six (6) screws p/n A 300A 320A 350A Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 22
23 Base Frame Louvers Code 28= B Sizes 280A & 300A Sizes 320A & 350A Unit Size Ref Part Part No. Description Number Louvered Panel- Front Louvered Panel- Rear Bottom Louvered Panel- Rear Top Louvered Panel- Side Louvered Panel- Side Louvered Panel- Side Each bottom end louvered panel is attached using ten (0) screws p/n Each top rear louvered panel is attached using twelve (2) screws p/n Each top rear louvered panel is attached using six (6) screws p/n A 300A 320A 350A Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 23
24 Coil Grilles Code 28= G, F Size 300A Shown Unit Size Ref Part Part No. Description Number Grille- Coil Each coil louver is attached using six (6) screws p/n A 300A 320A 350A Coil Louvers Code 28= L, B, C Size 300A Shown 2 Unit Size Ref Part Part No. Description Number 2 Louvered Panel- Coil Each coil louver is attached using six (6) screws p/n A 300A 320A 350A Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 24
25 Controls Box Locations and Label Detail Control Panel Power Panel- Left Side Power Panel- Right Side (detailed on following page) (detailed on page after next) (detailed 2 pages after next) Terminal Box (one per compressor) (detailed 8 pages after next) Label Detail For all control components not detailed or for unit specific controls (i.e. main disconnect, solid state contactors), please contact McQuay Parts with the Control Box Serial Number and Control Box Part Number. These numbers are located on the Control box rating label (see example below). This label is found inside the panel. Control Box Serial Number S + Year + ##### + detail# Solid State Starter Panel (one per compressor) (detailed 4 pages after next) or Wye- Delta Starter Panel (one per compressor) (detailed 6 pages after next) Control Box Part Number Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 25
26 Controls Control Panel Detail Q2 K F59 F2 AC REC UC FC Q0 Q Q2 Q Sch. Part Part Sym. Description Number Qty. Q0 Switch- Unit Shut Off Q Switch- Pumpdown Circuit # Q2 Switch- Pumpdown Circuit # Q Switch- Emergency Stop Q2 Circuit Breaker K Relay- Emergency Stop F2 Fuse- Outlet F59 Fuse- Evaporator Heater Protection REC Receptacle UC Controller- MicroTech III FC Expansion Controller- Fans AC Expansion Controller- Alarms Mounted through the door. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 26
27 Controls Power Panel- Left Side Detail Q0 Q02 Q03 Q04 Q05 Q07 F30 F2 K6 KM 02 KM 03 KM 04 KM 05 KM 07 F00 LR Q20 Q202 Q203 Q204 Q205 Q207 UC F230 F200 F22 K26 KM 202 KM 203 KM 204 KM 205 KM 207 GFR GFR2 T2 AM VM T LR2 F20 Sch. Part Part Sym. Description Number Qty. Q0-07 MSP- Fans Circuit # /fan Q MSP- Fans Circuit # /fan KM02-07 Contactor- Fans Circuit # /fan KM Contactor- Fans Circuit # /fan F2 Phase Voltage Monitor Circuit # F22 Phase Voltage Monitor Circuit # K6 Relay- Fan Motor Circuit # K26 Relay- Fan Motor Circuit # T2 Transformer 24V T Transformer- Control 208/230/460:20V F20 Fuse- Control Transformer 460V F00 Circuit Breaker- Circuit # Fans 600V/00A F200 Circuit Breaker- Circuit #2 Fans 600V/00A F30 Fuse- PVM Circuit # F230 Fuse- PVM Circuit # GFR Relay- Ground Fault Circuit # GFR2 Relay- Ground Fault Circuit # AM Ammeter: 0-600A, 2 Code 4= A VM Volt Meter: 0-600V Code 4= A LR Line Reactor 2HP, 460V LR2 Line Reactor 2HP, 460V VFD VFD 3 2HP, 460V VFD2 VFD 3 2HP, 460V Mounted on the outside of the power panel door A ammeter is p/n Not shown - The VFD is located on the back of the power panel below the condenser. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 27
28 Controls Power Panel- Right Side Detail F or Q20 Q0 or P0 F2 GFR CT Single Point Connection (Code 2= PC, DC, DH) Shown Sch. Part Part Sym. Description Number Qty. Q0, 20 Switch- Main Disconnect C2= DC, DH, 2 P0 Power Block- Main C2= PC F Circuit Breaker- Circuit # Compressor C2= PC, DC, DH 3 See Next Page F2 Circuit Breaker- Circuit #2 Compressor C2= PC, DC, DH 3 See Next Page GFR CT Transformer- Ground Fault C9= G The main disconnect or power block selection is based on unit options. Contact McQuay Parts to insure proper replacement part number. 2 The Q20 is used in Multiple Point Disconnect units (C2= WN, WH). 3 F and F2 are not used in Multiple Point Disconnect units (C2= WN, WH). Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 28
29 Controls Power Panel- Right Side Detail, Continued Circuit Breakers Standard Efficiency Units (Code 04= SE) Unit Size Sch. Part Part Sym. Description Number ADS ADS F Circuit Breaker- Circuit # Single Point (C2= PC, DC) 400A Single Point (C2= PC, DC) 600A SP High Short Circuit (C2= DH) 400A SP High Short Circuit (C2= DH) 600A F2 Circuit Breaker- Circuit #2 Single Point (C2= PC, DC) 600A SP High Short Circuit (C2= DH) 600A High Efficiency Units (Code 04= HE) Unit Size Sch. Part Part Sym. Description Number ADH ADH ADH F Circuit Breaker- Circuit # Single Point (C2= PC, DC) 400A Single Point (C2= PC, DC) 600A SP High Short Circuit (C2= DH) 400A SP High Short Circuit (C2= DH) 600A F2 Circuit Breaker- Circuit # Single Point (C2= PC, DC) 400A Single Point (C2= PC, DC) 600A SP High Short Circuit (C2= DH) 400A SP High Short Circuit (C2= DH) 600A Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 29
30 Controls Solid State Starter Panel- Circuit Code 09= SS K2B- KT- F0- LJV- MPR- EEXV KM- CC MP T20- M Unit Size , Sch. Part Part Sym. Description Number KM- Contactor- Solid State K2B- Contactor- Turbo KT- Relay- Turbo Solenoid LJV- Relay- Liquid Injection F0- MSP- Heater MPR- Relay- Motor Protection EEXV Controller- Expansion Valve CC Controller- Circuit T20- Transformer- 20V to 24V MP Motor Protector The Solid State contactors are specific to the unit. Contact McQuay Parts with the information from the control box data plate for replacement. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 30
31 Controls Solid State Starter Panel- Circuit 2 Code 09= SS K2B-2 KT-2 FO-2 LJV-2 MPR-2 EEXV2 KM-2 CC2 MP2 T20-2 Unit Size , Sch. Part Part Sym. Description Number KM-2 Contactor- Solid State K2B-2 Contactor- Turbo KT-2 Relay- Turbo Solenoid LJV-2 Relay- Liquid Injection F0-2 MSP- Heater MPR-2 Relay- Motor Protection EEXV2 Controller- Expansion Valve CC2 Controller- Circuit T20-2 Transformer- 20V to 24V MP2 Motor Protector The Solid State contactors are specific to the unit. Contact McQuay Parts with the information from the control box data plate for replacement. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 3
32 Controls Wye-Delta Starter Panel- Circuit Code 09= WD KT- K2B- KT- FO- LJV- MPR- F5- EEXV MP CC KM3- KM2- KM- T20- Unit Size 300, Sch. Part Part Sym. Description Number KM- Contactor- Wye Delta 250A KM2- Contactor- Wye Delta 250A KM3- Contactor- Wye Delta 80A F5- Overload- Thermal 50A Overload- Thermal 200A K2B- Contactor- Turbo Relay KT- Time Delay- Starter KT- Relay- Turbo Solenoid LJV- Relay- Liquid Injection F0- Heater- MSP MPR- Relay- Motor Protection EEXV Controller- Expansion Valve CC Controller- Circuit T20- Transformer- 20V to 24V MP Motor Protector Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 32
33 Controls Wye-Delta Starter Panel- Circuit 2 Code 09= WD KT-2 K2B-2 KT-2 FO-2 LJV-2 MPR-2 F5-2 EEXV2 MP2 CC2 KM3-2 KM2-2 KM-2 T20-2 Unit Size , Sch. Part Part Sym. Description Number KM-2 Contactor- Wye Delta 250A KM2-2 Contactor- Wye Delta 250A KM3-2 Contactor- Wye Delta 80A F5-2 Overload- Thermal 50A Overload- Thermal 200A K2B-2 Contactor- Turbo Relay KT-2 Time Delay- Starter KT-2 Relay- Turbo Solenoid LJV-2 Relay- Liquid Injection F0-2 Heater- MSP MPR-2 Relay- Motor Protection EEXV2 Controller- Expansion Valve CC2 Controller- Circuit T20-2 Transformer- 20V to 24V MP2 Motor Protector Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 33
34 Controls Terminal Box 50 Unit Size , Ref. Sch. Part Part No. Sym. Description Number 50 Terminal Plate - Motor Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 34
35 Accessories Isolators Rubber-In-Shear- Aluminum Fin Coils (Code 08= A, B, E) Description Sizes Part No. Isolators R-I-S Kit 280, 300, 320, Charcoal; 4- Lime; 2- Brown Color Codes: Charcoal= ; Brown= ; Lime= ; Brick Red= Isolators Rubber-In-Shear- Copper Fin Coils (Code 08= C, F) Description Sizes Part No. Isolators R-I-S Kit 280, Charcoal; 4- Brick Red R-I-S Kit 320, Charcoal; 4- Lime Color Codes: Charcoal= ; Brown= ; Lime= ; Brick Red= Isolators Springs - Aluminum Fin Coils (Code 08= A, B, E) Description Sizes Kit Isolators Housings 2 Part No. Spring Kit 280, Dark Green; 8- Dark Purple; 8- Red 8- CP4 Spring Kit 320, Dark Green; 6- Gray; 8- Black 8- CP4 Color Codes: Dark Green= ; Dark Purple= ; Red= ; Gray= ; Black= Housing Codes: CP4= Isolators Springs - Copper Fin Coils (Code 08= C, F) Description Sizes Kit Isolators Housings 2 Part No. Spring Kit 280, Dark Green; 6- Gray; 8- Black 8- CP4 Spring Kit 320, Dark Green; 8- Dark Purple; 6- Gray 8- CP4 Color Codes: Dark Green= ; Dark Purple= ; Gray= ; Black= Housing Codes: CP4= Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 35
36 Accessories Flow Switches Description Part No. Flow Switch- Paddle Flow Switch Kit- Electronic Flow Switch Only Cable- Flow Switch Sound Enclosure Kit Description Part No. Complete Kit Base Grilles Description Part No. Base Grille Kit includes grilles and hardware AWS AWS 320, AWS AWS Part number and locations are detailed in the Cabinet section. Coil Louvers Description Part No. Coil Louver Kit includes louvers and hardware AWS AWS 320, AWS AWS Part number and locations are detailed in the Cabinet section. Base and Coil Louvers Description Part No. Base and Coil Louver Kit includes louvers and hardware AWS AWS 320, AWS AWS Part number and locations are detailed in the Cabinet section. Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 36
37 650 Accessories BACnet MS/TP Communications Module Ref. Description Part Qty. No. Number BACnet MS/TP Kit BACnet MS/TP Interface Board BACnet with IP/Ethernet Ref. Description Part Qty. No. Number BACnet IP/Ethernet Kit BACnet IP/Ethernet Interface Board MODBUS Communications Module Ref. Description Part Qty. No. Number MODBUS Installation Kit MODBUS Communications Module Only LonMark Communications Module Ref. Description Part Qty. No. Number LonMark Installation Kit LonMark Communications Module Only Remote Display Kit 950 Ref. Description Part Qty. No. Number Remote Display Kit Control- Remote Keypad Air Cooled Screw Comp. Chiller, AWS Hz Vint. A New 08/09 RPL / Page 37
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