Robot Programming I - 36 hours Robot Maintenance - 12 hours... 38

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2 Table of Contents Overview of Training... 3 Electrical Training Industrial Electricity Class - 24 hours Industrial Electricity Enhanced Class - 40 hours Motor Control Troubleshooting Class - 8 hours Industrial Motor Systems Fundamentals Class - 24 hours Industrial Motor Systems Enhanced Fundamentals Class - 40 hours Advanced Motor Control 40 hours Electrical Troubleshooting 40 hours PLC Training PLC Fundamentals Class 24hr PLC Enhanced Fundamentals Class 40 hours PLC Communications Class 8 hours SLC 500 Series Troubleshooting Class 8 hours Control Logix 5000 Series Troubleshooting Class 8 hours SLC 500 Series Basic Motor Control Programming Class 8 hours Control Logix 5000 Series Basic Motor Control Programming Class 8 hours Control Logix 5000 Commissioning Class 8 hours PanelView Plus Class 8 hours PID Loop Tuning Class 8 hours Advanced PLC Control ELEC hours HMI Programming ELEC hours Industrial Control Systems hours Robotic Training Introduction to Robot Manufacturing hours This Catalog lists the current skilled trade non-credit classes offered by the Center for Business and Professional Development. The most current offerings can be found at the CBPD website. The class times are listed by total hours and are usually split into 4 hour sessions. CBPD can offer custom variations of these classes available by request. CBPD also uses a computer based training program, Clarity, throughout all of our classes. This computer based training can also be offered separate from instructor led training (see Clarity section for more information Page 9.) 1

3 Robot Programming I - 36 hours Robot Maintenance - 12 hours Mechanical Training Fluid Power Systems Class 24 hours Fluid Power Systems Enhanced Class 40 hours Fluid Power in Plant and Field 40 hours Mechanical Drive Systems Class 24 hours Mechanical Drive Systems Enhanced Class 40 hours Fundamentals of Machine Shop hours Machine setup 40 hours Operator Tool and Measurement Fundamentals 16 hours MACH 1235 Basic Machine technology- 128 hours MACH 1285 Machine Technology Set-up and Operation hours MACH 1385 Machine Processes hours Welding Training Welding Fundamentals Class 24 Hours Welding Fundamentals Enhanced Class hours Welding Certifications Current Good Manufacturing Practices for the FDA Operator Training (cgmp) - 4 hours Set-up Reduction 40 hours Safety Training OSHA 10-hour authorized safety class for general industry OSHA 30-hour authorized safety class for general industry Hazardous Energy Training - 2 hours Arc Flash Training - 4 hours Apprentice Programs

4 Overview of Training Below are class descriptions; more detailed information on each class can be found in the subsections. Industrial Electricity Class - 24 hours The Industrial Electricity class is an overall study of the fundamental principles of AC/DC circuits. A study is made of the practical applications of mathematics related to electronics and electricity. Students will learn to use a meter and have basic arc flash training. The hands on portions of this class are used to get students familiar with live circuits. Industrial Electricity Enhanced Class - 40 hours This class differs from the 24 hour class in that we go more in-depth on the principles of three phase circuits. Motor Control Trouble Shooting Class - 8 hours This class covers basic motor control trouble shooting skills and it focuses mostly on hands on labs using the Job Master training stations. The students will learn to use a digital meter in trouble shooting a motor control circuit. They will also have faulty components injected within the circuit to locate problems that must be found using a meter. It will cover a step by step order of operations trouble shooting procedure. Industrial Motor Systems Fundamentals Class - 24 hours The Industrial Motor Control Fundamentals course delivers a broad-based understanding of important Motor Control principles and concepts. Learn about the basic layout of a hardwired motor control system and the terminology associated with the system. Develop and wire standard motor control circuits using the Job Master 3 phase trainers. Learn basic safety precautions when working around 3 phase power and the dangers of hot work. Clarity computer based training will be used to assess the student throughout the course. Industrial Motor Systems Enhanced Fundamentals Class - 40 hours This class differs from the 24 hour class in that students will also be given 16 hours of additional lab time to work on the drives and PLC wiring in an instructor led environment. Electrical Troubleshooting 40 hours This class is purely hands on labs. Students will use knowledge gained from previous training to troubleshoot circuits using prints and PLC program printouts. These include limit switch, photo eye, and PLC controlled motor circuits. 3

5 Advanced Motor Control 40 hours In this session students will focus on drive theory and programing of different types of inverters. They will also learn to install various types of sensors in a motor control circuit. Apprentices will be exposed to the various types of devices across manufacturer s and will learn to interchange sensors regardless of the original manufacturer It is recommended that the company provide examples of the standard sensors used within their plant for instruction. PLC Fundamentals Class 24 hours The PLC Fundamentals course delivers a broad-based understanding of important PLC principles and concepts. Learn about the basic layout of PLC hardware and the terminology associated with a PLC system. Develop a small PLC program using RSLogix 500 software. Clarity computer based training will be used to assess the student throughout the course. (Note Control Logix platform may be substituted for the SLC platform) PLC Enhanced Fundamentals Class 40 hours This class differs from the 24 hour class in that students will also be given 16 hours of additional lab time to work on the drives and PLC programming in an instructor led environment. PLC Communications Class 8 hours Setting up and troubleshooting PLC communications is one of the most necessary skills for maintenance personnel. Before any PLC troubleshooting can be done, personnel will have to go online with the processor. This segment covers serial and Ethernet communications with the Rockwell SLC 500 and Control Logix PLC platform. SLC 500 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 500 program. This session will focus on the modification of timers, counters, and address changes. Control Logix 5000 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 5000 program. This session will focus on the modification of timers, counters, and address changes. SLC 500 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 500 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Control Logix 5000 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 5000 system. This session will focus on the implantation of standard motor control logic in a PLC platform. 4

6 Control Logix 5000 Commissioning Class 8 hours This class focuses on commissioning a new Rockwell Automation RSLogix 5000 control system. It also covers replacement of existing components within the CLX system. This session will focus on the startup of a new Control Logix system and the issues regarding firmware compatibility between components. It does not however cover programming. Panel View Plus Class 8 hours This class focuses on the Panel View Plus terminal. Students will create a new Factory Talk View ME project and download to a Panel View plus. In this class, students will learn to back trace HMI objects to the CLX tags. They will also learn tips on graphic design in relation to the Factory Talk View software. PID Loop Tuning Class 8 hours This class focuses on the analog connections, scaling, and PID tuning of a fast reacting blower process simulation. Students will connect and tune a process simulator using a blower, floating ball, and ultrasonic distance sensor. The PID control portion can be either CLX or SLC PLC platform. ADVANCED PLC CONTROL SYSTEMS ELEC hours This is a College Credit\Non-Credit Hybrid usually offered in the spring semester. It can be delivered as a custom class. Covers Allen Bradley Control Logix design, selection, wiring, programming and troubleshooting, using Control Logix PLC controls. Emphasizes the selection of PLC system components and the design/troubleshooting of wiring/ladder logic PLC programs to control typical industrial automated systems HMI PROGRAMMING ELEC hours This is a College Credit\Non-Credit Hybrid usually offered in the fall semester. It can be delivered as a custom class. Prerequisite or corequisite: ELEC 3513 Advanced PLC Control Systems or consent of department head Covers Allen Bradley Human Machine Interface (HMI) Factory Talk design, selection, wiring, programming, and troubleshooting using Panel View Plus touchscreen. Emphasizes user-friendly design of HMI systems for use in industry. Introduction to Robot Manufacturing hours 5

7 This class introduces students to the principles of movement in a 6 axis robot. The class demonstrates the types of work a 6 axis robot may accomplish and the safety requirements of working around robotic work cells. Robot Maintenance - 12 hours This class covers the breakdown, calibration, and repair of a controller/ robot. It covers a complete breakdown of the robot and disassembly of the controller in theory only. Students will review the procedures but will not actually disassemble. The hands on lab portion of this class will walk students through the calibration procedures after replacing an axis motor. Robot Programming I - 36 hours This is an instructor led course and approximately 27 hours of the class is used for hands-on labs and exercises. The object of this course is to teach students the basics in programming robots using a hand held teach pendant. Fluid Power Systems Class 24 hours This class studies the basic industrial fluid power systems common to the field of automation and industrial power systems. Course content will cover Hydraulics, Pneumatics and Vacuum systems. Students will spend approximately half of the class time working on labs. Fluid Power Systems Enhanced Class 40 hours This class differs from the standard class in that 16 additional hours are spent on the study of pumps and more advanced labs Mechanical Drive Systems Class 24 hours This class covers mechanical drive systems that are commonly used in the industrial environment. Course content will be shafts and keyways, roller chain drives, gear drives, clutches and brakes, v-belt drives, shaft alignment, and bearings. Each Job Master section has hands on labs that will be used to expose apprentices to the actual devices and procedures. Mechanical Drive Systems Enhanced Class 40 hours This class differs from the 24 hour class in that 16 additional hours of labs and clarity training is included. Fundamentals of Machine Shop hours 6

8 The class is intended to introduce students to the tools commonly used in a maintenance shop. They will learn basic Blueprint Reading along with the use of measuring tools. The last half of the class will be devoted to making a plumb bob from bar stock using shop tools Machine Setup 40 hours This class covers the set-up and operation of lathe and drilling machines. Topics include inspection of drilling, tapping, reaming, boring and surface finishes. Apprentices will learn to chuck shafts in lathes for polishing and simple turning applications. This session builds on the machine fundamentals class in that student s final grade is determined by the accurate completion of a hammer building project. Operator Tool and Measurement Fundamentals 16 hours The class is intended to introduce students to the tools and measuring devices commonly used in manufacturing. They will learn basic Blueprint Reading along with the use of measuring tools. The class also covers identification of shaft misalignment and signs of equipment failure. MACH 1235 Basic Machine technology- 128 hours Provides for the care and operation of basic manual machine tools, and measuring instruments such as drill presses, lathe cutting tools, vertical milling machine tools, and bench grinders. Basic blue print reading and shop safety procedures are also introduced. 64 hours of class time is spent in the shop building a hammer to print specifications. MACH 1285 Machine Technology Set-up and Operation hours Includes information regarding the set-up and operation of milling and industrial drilling machines. Topics include precision part layout and inspection of, drilling, tapping, reaming, boring and surface finishes. 64 hours of class time is spent in the shop building a vice to print specifications. MACH 1385 Machine Processes hours Provides instruction and practice in special layout and machine set-up. Introduces students to the use of the rotary table, steady rest, follower rest and indexing heads. 64 hours of class time is spent in the shop building an arbor press to print specifications Welding Fundamentals Class 24 hours This course gives students knowledge of equipment, safety precautions, and shop practice in relation to welding. Students will make basic types of fillet welds and study welding nomenclature. The class exposes students to arc welding along with torch cutting. Welding Fundamentals Enhanced Class hours This class differs from the 24 hours class in that additional hours are devoted to shop time and the TIG and Plasma cutting process is included. 7

9 Current Good Manufacturing Practices for the FDA Operator Training (cgmp) - 4 hours cgmp is part of the regulations enforced by the US Food and Drug Administration and provide for systems that make sure that food or drug products produced in the US are safe. This class focuses on the personal requirements for those directives within food manufacturing. Setup Reduction 40 hours Provides the fundamentals of set-up time and waste reduction in order to maximize equipment availability. It covers the key concepts and application of the Single Minute Exchange of Die system including the key elements of variation reduction, interchangeability, tool and equipment proximity, pre-set tooling and first piece quality checks. It will feature and hands on lab where apprentices will maximize changeover time for a system. OSHA 10 hour This training program is intended to provide entry level general industry workers information about their rights, employer responsibilities, and how to file a complaint as well as how to identify, abate, avoid and prevent job related hazards on a job site. The training covers a variety of general industry safety and health hazards which a worker may encounter. Training emphasizes hazard identification, avoidance, control and prevention, not OSHA standards. Instructional time must be a minimum of 12 hours. (Note per federal regulations, the customization and time allotment of this class is limited. Minimum of 3 students required) OSHA 30 hour The 30-hour General Industry Outreach Training Program is intended to provide a variety of training to workers with some safety responsibility. Training emphasizes hazard identification, avoidance, control and prevention, not OSHA standards. Instructional time must be a minimum of 31.5 hours and the 1 st 12 hours covers the same topics at the OSHA 10-hour class. (Note per federal regulations, the customization and time allotment of this class is limited. Minimum of 3 students required) Arc Flash Training - 4 hours The Arc Flash class covers the NFPA 70E regulations required by OSHA for safe working practices around electricity. Hazardous Energy Training - 2 hours This class covers the regulations required by OSHA for safe working practices around electricity, pneumatic, hydraulic, and potential energy sources. 8

10 Clarity We offer computer based training that students my complete on their own time in our Echols Lab open 7 days a week except when PLC labs are scheduled. Approx. Time to complete Industrial Electricity 7 CD s 21 hours $ Variable Speed Motor Drives 6 CD s 18 hours Industrial Bearings 3 CD s 9 hours Industrial Drives 2 CD s 6 hours Motor Controls 8 CD s 24 hours Programmable Logic Controllers 5 CD s 15 hours $ Using RS Logix 5 NA 9 hours Pneumatics 8 CD s 24 hours Hydraulics 7 CD s 21 hours Hydraulics Power Systems 2 CD s 6 hours Basic Process Control 9 CD s 27 hours

11 Electrical Training CBPD offers training on 3 phase electrical stations that emulate actual panel enclosures. Our trainers come with a variety of devices including but not limited to contactors, pushbuttons, relays, photo eye sensors, proximity sensors, AC drives, DC drives, motors, PLC modules, and 4-20 ma loops. Students will learn to identify the common terminal associations across different manufacturers of OEM components. We also offer Arc Flash training and have all the necessary Arc Flash equipment. 10

12 Industrial Electricity Class - 24 hours The Industrial Electricity class is an overall study of the fundamental principles of AC/DC circuits. A study is made of the practical applications of mathematics related to electronics and electricity. Students will learn to use a meter and have basic arc flash training. The hands on portions of this class are used to get students familiar with live circuits. Understand how to work on circuits safely Understand the relationship of Voltage, Resistance, and Current How to use a meter to test for voltage, amperage, and resistance Clarity Goals o ELS1 - Basic Principles o ELS2 - Alternating Current o ELS7 - AC Motor Control Overview Chapter 1 Atomic Structure Chapter 2 Electrical Quantities and Ohm s Law o ELS1 - Basic Principles Overview Chapter 4 Magnetism Chapter 5 Resistors o ELS2 - Alternating Current Chapter 6 Series Circuits o ELS7 - AC Motor Control Build a simple motor lab Chapter 7 Parallel Circuits Chapter 11 Using Wire Tables and Determining Conductor Sizes Arc Flash Hazards Meter Lab on using a Digital Multi-Meter Hands on Lab to Check High Voltage and Ohm Fuses Clarity Delmar s Standard Textbook of Electricity Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) 11

13 Industrial Electricity Enhanced Class - 40 hours The Industrial Electricity class is an overall study of the fundamental principles of AC/DC circuits. A study is made of the practical applications of mathematics related to electronics and electricity. Students will learn to use a meter and have basic arc flash training. The hands on portions of this class are used to get students familiar with live circuits. This class differs from the 24 hour class in that we go more in-depth on the principles of three phase circuits Understand how to work on circuits safely Understand the relationship of Voltage, Resistance, and Current. How to use a meter to test for voltage, amperage, and resistance Clarity Goals o ELS1 - Basic Principles o ELS2 - Alternating Current o ELS6 - Generators and Motors o ELS7 - AC Motor Control Overview Chapter 1 Atomic Structure Arc Flash Hazards Chapter 2 Electrical Quantities and Ohm s Law o ELS1 - Basic Principles Overview Chapter 4 Magnetism Chapter 5 Resistors o ELS2 - Alternating Current Chapter 6 Series Circuits o ELS7 - AC Motor Control Chapter 7 Parallel Circuits Chapter 10 Measuring Instrument Meter Lab on using a Digital Multi-Meter Chapter 11 Using Wire Tables and Determining Conductor Sizes Chapter 27 Three Phase Circuits Chapter 33 Three-Phase Motors 4-20ma Loop Overview for Process Control Hands on Lab to Check High Voltage and Ohm Fuses Clarity Delmar s Standard Textbook of Electricity 12

14 Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) 13

15 Motor Control Troubleshooting Class - 8 hours This class covers basic motor control troubleshooting skills and it focuses mostly on hands on labs using the Job Master training stations. The students will learn to use a digital meter in troubleshooting a motor control circuit. They will also have faulty components injected within the circuit to locate problems that must be found using a meter. It will cover a step by step order of operation troubleshooting procedures. Wire a 3 phase motor for high and low voltage Use a meter to test fuses, wires, and motors Use a megger to test motor insulation Have the ability to wire up a standard Start/Stop Circuit Layout and design of a basic motor control circuit lecture. (1 hour) o Students will receive handout on sequential troubleshooting steps. Discussion of a digital meter and how to use it. (1 hour) (Meters are provided but students are encouraged to bring their own equipment so they may become more familiar with it.) o Practical use of meter on faulty and good components Fuses Buttons Motors o Each student will learn about the motor name plate and check amp draw on a motor with a digital clamp on o Each student will wire a 3 phase motor for 220 and 480 volt supply o Each Student will use a megger to test a motor s insulation Hands on wiring of basic stop start circuit (2 hours) Hands on troubleshooting of stop start circuit. The instructor will put faults in the circuit and the students will have to find them. (4 hours) None used Handouts provided Familiar with Industrial electricity. Please note we recommend taking the fundamentals training course if the student does not already have electrical training. A placement test can be provided) Worked around 3 phase motors. 14

16 Industrial Motor Systems Fundamentals Class - 24 hours The Industrial Motor Control Fundamentals course delivers a broad-based understanding of important Motor Control principles and concepts. Learn about the basic layout of a hardwired motor control system and the terminology associated with the system. Develop and wire standard motor control circuits using the Job Master 3 phase trainers. Learn basic safety precautions when working around 3 phase power and the dangers of hot work. Clarity computer based training will be used to assess the student throughout the course. Wire a 3 phase motor for high and low voltage and understand the principles behind series and parallel connected coils Use a meter to test fuses, wires, and motors Use a megger to test motor insulation Have the ability to draw and wire up all standard motor control circuits. Clarity Goals o MTR1 - Basic Principles o MTR4 - Schematic Symbols o MTR5 - Schematics and Wiring Presentation on how a AC and DC motor works o Clarity training session MTR1 - Motor Controls Basics Clarity training session MTR4 - Schematic Symbols Presentation on overloads, fusing, and time delay MTR2 & MTR3 Presentation on Motor Control Schematics and bonding of transformers o Clarity training session MTR4 - Schematic Symbols Basic Start/Stop circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Start/Stop circuit with Jog Reverse o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward/Reverse circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward circuit with delay off o Wire circuit discussed in class and instructor will induce troubleshooting faults Clarity Ugly s Electrical Reference Basic computer skills (the ability to navigate windows) Basic understanding of electrical concepts 15

17 Industrial Motor Systems Enhanced Fundamentals Class - 40 hours The Industrial Motor Control Fundamentals course delivers a broad-based understanding of important Motor Control principles and concepts. Learn about the basic layout of a hardwired motor control system and the terminology associated with the system. Develop and wire standard motor control circuits using the Job Master 3 phase trainers. Learn basic safety precautions when working around 3 phase power and the dangers of hot work. Clarity computer based training will be used to assess the student throughout the course. Students will also be given 16 hours of additional lab time to work on the drives and PLC wiring in an instructor led environment. Wire a 3 phase motor for high and low voltage and understand the principles behind series and parallel connected coils Use a meter to test fuses, wires, and motors Use a megger to test motor insulation Have the ability to draw and wire up all standard motor control circuits. Clarity Goals o MTR1 - Basic Principles o MTR4 - Schematic Symbols o MTR5 - Schematics and Wiring o MTD5 - AC Drives Presentation on how a AC and DC motor works o Clarity training session MTR1 - Motor Controls Basics Clarity training session MTR4 - Schematic Symbols Presentation on overloads, fusing, and time delay MTR2 & MTR3 Presentation on Motor Control Schematics and bonding of transformers o Clarity training session MTR4 Schematic Symbols Basic Start/Stop circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Start/Stop circuit with Jog Reverse o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward/Reverse circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward circuit with delay off o Wire circuit discussed in class and instructor will induce troubleshooting faults Photo eye control of a motor Forward Reverse AC Drive lab Wire Micrologix PLC with preconfigured programs. Clarity Ugly s Electrical Reference 16

18 Basic computer skills (the ability to navigate windows) Basic understanding of electrical concepts 17

19 Advanced Motor Control 40 hours In this session students will focus on drive theory and programing of different types of inverters. They will also learn to install various types of sensors in a motor control circuit. Apprentices will be exposed to the various types of devices across manufacturer s and will learn to interchange sensors regardless of the original manufacturer It is recommended that the company provide examples of the standard sensors used within their plant for instruction. Installation of Power Flex drives Installation of ABB ACS drives Ability to hook analog signals up to drives Ability to hook digital signals up to drives Ability to wire a drive for 3 wire control Clarity Goals o MTD1 Motor Drive Identification o MTD2 - Open and Closed Loop Systems o MTD3 - Variable Speed AC Theory of AC and DC drive installation Labs to install drives to control conveyor system. Labs to integrate photo eye control to conveyor system. None Drive manuals provided in a digital format. Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) Prior Training 18

20 Electrical Troubleshooting 40 hours This class is purely hands on labs. Students will use knowledge gained from previous training to troubleshoot circuits using prints and PLC program printouts. These include limit switch, photo eye, and PLC controlled motor circuits. They will also build, assemble, and program a conveyor system with a bad product kickoff station. Ability to hook drives to PLC for automatic control Ability to hook digital signals to PLC for automatic control Ability to troubleshoot system using ladder logic and line diagrams Labs to build a PLC controlled conveyor system Labs to integrate a part reject station using a pneumatic kickoff Emphasis on student s ability to analyze and troubleshoot problems. RSLogix 500 Manuals in digital format Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) Previous training or experience 19

21 PLC Training CBPD offers training on Rockwell hardware using the latest generation of the Allen Bradley CLX family, along with the previous SLC class of processors. UAFS has an educational toolkit agreement with Rockwell but does not offer Rockwell certified classes. We offer training using the latest Ethernet IP and Device net networks. Other makes and models of PLC s can be considered for custom classes depending on availability of equipment. 20

22 PLC Fundamentals Class 24hr The PLC Fundamentals course delivers a broad-based understanding of important PLC principles and concepts. Learn about the basic layout of PLC hardware and the terminology associated with a PLC system. Develop a small PLC program using RSLogix 500 software. Clarity computer based training will be used to assess the student throughout the course. (Note: Control Logix platform may be substituted for the SLC platform) Connect with a SLC PLC to upload and download programs Have the ability to program simple motor control circuits Trouble-shoot and modify existing PLC programs Understand the layout of the SLC and Control Logix IO so they can identify physical wire locations from prints and programs. Clarity Goals o PLC1 o PLC2 o PLC4 Programmable Logic Controllers: An Overview o Clarity Training Session Introduction PLC Hardware Components o Clarity Training Session PLC Components Number Systems and Codes o Clarity Training Session Numbering Systems Fundamentals of Logic o Clarity Training Session Programming Concepts Basics of PLC Programming o RSLogix 500 building your own PLC program RSLogix 500 Clarity Programmable Logic Controllers Fourth Edition by Frank D. Petruzella Basic computer skills (the ability to navigate windows) 21

23 PLC Enhanced Fundamentals Class 40 hours The PLC Fundamentals course delivers a broad-based understanding of important PLC principles and concepts. Learn about the basic layout of PLC hardware and the terminology associated with a PLC system. Develop a small PLC program using RSLogix 500 software. Clarity computer based training will be used to assess the student throughout the course. Students will also be given 16 hours of additional lab time to work on the PLC s in an instructor led environment. (Note: Control Logix platform may be substituted for the SLC platform) Connect with a SLC PLC to upload and download programs Have the ability to program simple motor control circuits Trouble-shoot and modify existing PLC programs Understand the layout of the SLC and Control Logix IO so they can identify physical wire locations from prints and programs. Clarity Goals o PLC1 o PLC2 o PLC4 Programmable Logic Controllers: An Overview. o Clarity Training Session Introduction PLC Hardware Components o Clarity Training Session PLC Components Number Systems and Codes o Clarity Training Session Numbering Systems Fundamentals of Logic o Clarity Training Session Programming Concepts Basics of PLC Programming o RS Logix 500 Building Your Own PLC Program Troubleshooting Labs Programming Labs PID lab RSLogix 500 Clarity Programmable Logic Controllers Fourth Edition by Frank D. Petruzella 22

24 Basic computer skills (the ability to navigate windows) 23

25 PLC Communications Class 8 hours Setting up and troubleshooting PLC communications is one of the most necessary skills for maintenance personnel. Before any PLC troubleshooting can be done, personnel will have to go online with the processor. This segment covers serial and Ethernet communications with the Rockwell SLC 500 and Control Logix PLC platform. Connect to a SLC and CLX PLC over serial, USB, and Ethernet Upload and download to a SLC and CLX PLC Theory of serial communications and lab to go online with SLC 500 over serial cable Theory of Ethernet communications and lab to go online with Control Logix PLC What a static IP means and how to configure IP address in Control Logix PLC Lab to upload and download programs to SLC 500 and Control Logix PLC Useful tools in RS Links to troubleshoot communication issues RSLogix 500 Programming Software RSLogix 5000 Programming Software Soft Logix Emulator (used to emulate Control Logix PLC) RSLinx Communication Software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use 24

26 SLC 500 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 500 program. This session will focus on the modification of timers, counters, and address changes. Connect to a SLC over serial Learn to do online edits Learn to use search function of RSLogix 500 software Navigation of the RSLogix 500 software Flow of logic and the difference between Examine if off and Examine if on input instructions Difference between sinking/sourcing inputs and outputs Lab to search for specific address in a program Lab to change the value of a timer and counter while online Lab to change the address of an output while online Lab to change the address of multiple instances of an input while offline and then download back to the PLC. (Useful if IO is blown on a card and there is a free address elsewhere to use. Prevents having to replace the whole card if only an IO point is blown.) Lab to troubleshoot standard motor starter logic RSLogix 500 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic 25

27 Control Logix 5000 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 5000 program. This session will focus on the modification of timers, counters, and address changes. Connect to a CLX over serial Learn to do online edits Learn to use search function of RSLogix 5000 software Navigation of the RSLogix 5000 software Flow of logic and the difference between Examine if off and Examine if on input instructions Difference between sinking/sourcing inputs and outputs Lab to search for specific address in a program Lab to change the value of a timer and counter while online Lab to change the address of an output while online Lab to change the address of multiple instances of an input while offline and then download back to the PLC. (Useful if IO is blown on a card and there is a free address elsewhere to use. Prevents having to replace the whole card if only a IO point is blown) Lab to troubleshoot standard motor starter logic RSLogix 5000 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic 26

28 SLC 500 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 500 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Connect to a SLC over serial Program Start/Stop and FWD/REV logic Presentation on the basic fundamentals of Start/Stop circuits Presentation on instruction usage for XIC, XIO, OTE, OTL, OTU, Timers, and Counters instructions Lab to program a Start/Stop circuit Building on the previous lab the student will add a jog FWD function Lab to program a FWD/REV circuit Building on the previous lab the student will add a jog REV function RSLogix 500 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic Basic use of RSLogix 500 software (the ability to open a program and go online with the PLC) 27

29 Control Logix 5000 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 5000 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Connect to a CLX over Ethernet Program Start/Stop and FWD/REV logic Presentation on the basic fundamentals of Start/Stop circuits Presentation on instruction usage for XIC, XIO, OTE, OTL, OTU, Timers, and Counters instructions Lab to program a Start/Stop circuit Building on the previous lab the student will add a jog FWD function Lab to program a FWD/REV circuit Building on the previous lab the student will add a jog REV function RSLogix 5000 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic Basic use of RSLogix 5000 software (the ability to open a program and go online with the PLC) 28

30 Control Logix 5000 Commissioning Class 8 hours This class focuses on commissioning a new Rockwell Automation RSLogix 5000 control system. It also covers replacement of existing components within the CLX system. This session will focus on the startup of a new Control Logix system and the issues regarding firmware compatibility between components. It does not however cover programming. Connect to a CLX over Ethernet Setup of a new CLX System Setup of a new Device Net and Ethernet Network Adding a Power Flex Drive to a CLX System over Ethernet Presentation on the basic hardware and system architecture of a CLX system Video on updating the firmware of a new CLX system Video on setting up Ethernet IP on a new CLX system Hands on lab of setting up Ethernet IP on a CLX system Video of installing a Power Flex Ethernet IP drive on a CLX system. This section also covers the CLX Integrated Drive executive lite software for backing up and changing drive parameters. Lab on adding a Power Flex Ethernet IP drive to a CLX system Lab on backing up and modification of the drive parameters using the Logix 5000 software Presentation on DeviceNet Video of commissioning a DeviceNet network Hands on lab to commission a DeviceNet network RSLogix 5000 programming software RS Network for DeviceNet Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use Basic use of RSLogix 5000 software (the ability to open a program and go online with the PLC) 29

31 PanelView Plus Class 8 hours This class focuses on the PanelView Plus terminal. Students will create a new Factory Talk View ME project and download to a PanelView Plus. In this class, students will learn to back trace HMI objects to the CLX tags. They will also learn tips on graphic design in relation to the Factory Talk View software. Connect to a PanelView Plus over Ethernet Create a new project and download to terminal Add buttons and objects to connect to a CLX system Presentation on the basic hardware and system architecture of a PanelView Plus terminal Presentation on navigation and the use of global objects Video on creating a new project, setting Factory Talk View shortcuts, and downloading to a terminal Lab on creating a new project and downloading to a terminal Video of screen and button creation Lab to build screens and tie objects to tags in a CLX system Video of the use of variables within the Factory Talk View ME software Lab to add a Pop-Up screen to control multiply motors with the same screen RS Logix 5000 programming software Factory Talk View ME Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows.) Familiar with the concept of PLC s and their use. The ability to read line diagrams or ladder logic. Moderate use of RS Logix 5000 software: (the ability to open a program and go online with the PLC.) Basic understanding of the CLX tag structure 30

32 PID Loop Tuning Class 8 hours This class focuses on the analog connections, scaling, and PID tuning of a fast reacting blower process simulation. Students will connect and tune a process simulator using a blower, floating ball, and ultrasonic distance sensor. The PID control portion can be either CLX or SLC PLC platform. Connect a 4-20ma output and input to a PLC Scale the analog signals to engineering units Tune a PID instruction to balance a floating ball at a set distance Presentation on analog signals and scaling Presentation on PID process control Lab on hooking a meter up to read a 4-20ma signal Lab on tuning a PID blower simulator RS Logix 5000 programming software or RS Logix 500 programming software Free Training Manuals on PDF Basic computer skills (the ability to navigate windows.) Familiar with the concept of PLC s and their use. The ability to read line diagrams or ladder logic. Moderate use of RS Logix software: (the ability to open a program and go online with the PLC.) 31

33 Advanced PLC Control ELEC hours This is a College Credit\Non-Credit Hybrid usually offered in the Spring semester. It can be delivered as a custom class. Covers Allen Bradley Control Logix design, selection, wiring, programming and troubleshooting, using Control Logix PLC controls. Emphasizes the selection of PLC system components and the design/troubleshooting of wiring/ladder logic PLC programs to control typical industrial automated systems. This class will also cover all of the 8 hour Control Logix module classes. Program word/file data transfer blocks for recipe selection or multi-mode control. Program PLC to scale/convert numeric analog/digital data to binary/bcd/decimal. Design program to track position and accept/reject bottles in automated filler operation, using time/event driven shift-register or sequencer. Select, wire and program data acquisition components for PLC system. Configure and tune closed-loop, proportional, analog PID control blocks. Solve PLC application problems using Control Logix 5000 forcing and diagnostic functions. Presentation on Memory and Project Organization, Bit-Level Programming, Timers and Counters, Math instructions, and Function Block Programming Control Logix 5000 Commissioning module class (including Power Flex Ethernet Drives) Control Logix 5000 Basic Motor Control module class Control Logix 5000 Troubleshooting module class PID loop tuning module class RS Logix 5000 programming software Programmable Logic Controllers by Frank D. Petruzella 4 th edition Basic computer skills (the ability to navigate windows.) Familiar with the concept of PLC s and their use. The ability to read line diagrams or ladder logic. 32

34 HMI Programming ELEC hours This is a College Credit\Non-Credit Hybrid usually offered in the Fall semester. It can be delivered as a custom class. Covers Allen Bradley HMI (Human Machine Interface) Factory Talk design, selection, wiring, programming and trouble-shooting, using the Panel View Plus touchscreen. Topics include: objects, global objects, scaling, animation, parameters, and ease of navigation. PID loop faceplates for config/tuning/trouble-shooting and PLC/PC data communications using: RS-232 and Ethernet. Emphasis on user friendly design of HMI systems for use in industry. Program recipe selection or multi-mode control. Program HMI to display numeric data for a PLC. Design HMI Program to graphically relate system status in automated filler operation. Design interface screens for data acquisition components for a PLC system. Configure and tune closed-loop, proportional, analog PID using faceplate to interface with a Control Logix PLC. Take programs designed in the Advanced PLC class and replace physical IO with virtual IO Display of Data Files, Words and Bit Arrays in Control Logix PLC s Commissioning of a Factory Talk View system Faceplates for PowerFlex drives Use of parameters to save time when programing. User display and input with PID Control Block Applications o Ethernet IP Messaging using HMI input Factory Talk View Machine Edition. Free Training Manuals on PDF Must have taken the Advanced PLC class or have moderate experience in Control Logix Programming. 33

35 Industrial Control Systems hours This is a College Credit\Non-Credit Hybrid usually offered in the spring semester. It can be delivered as a custom class. Covers basic continuous control, control strategy design and application, integration, and software instrumentation maintenance and troubleshooting. Learn about 4-20ma loops and how to troubleshoot them. Learn about different analog sensors. Hookup and tune a PID loop Hookup and program a Power Flex 40 and ABB ACS variable frequency drive. Interface different digital and analog sensors to Variable frequency drives. Interfacing Devices Process Control and Instrumentation o Pressure Systems o Temperature Control o Flow Control o Level Control Process Control Methods (open and closed loop systems) Instrument Calibration and PID tuning Powerflex 40 VFD interface and setup ABB ACS VFD interface and setup None Instrumentation and Process Control (ISBN-13: ) and free online manuals Basic computer skills (the ability to navigate windows.) Understand electricity and how to use a meter. The ability to read line diagrams or ladder logic. 34

36 Robotic Training CBPD has three dedicated IRC5 robots for non-credit training and access to the Baldor Robotics lab during the summer intercession to accommodate larger groups. UAFS does not offer ABB certified classes at this time. Please go to abb.com for more information. 35

37 Introduction to Robot Manufacturing hours This class introduces students to the principles of movement in a 6 axis robot. The class demonstrates the types of work a 6 axis robot may accomplish and the safety requirements of working around robotic work cells. Understand the X,Y,Z axis of a 6 axis robot Understanding of tooling on a 6 axis robot Safety requirements around robotic work cells The ability to jog a robot in manual Define a work object and tool center point (optional 4 hours) Robot Axis Joint and Linear Moves Work Cell Safety Jogging the Robot NA UAFS Training Manual Basic reading (Note: this class can be offered in Spanish with pre-arrangements) 36

38 Robot Programming I - 36 hours This is an instructor led course and approximately 27 hours of the class is used for hands-on labs and exercises. The object of this course is to teach students the basics in programming robots using a hand held teach pendant. Practice all areas of safety as it pertains to the robot Start-up, operate and shut down the robot Perform program upload and download Manual and automatic control of inputs and outputs Define tools and work objects Edit programmed positions Create a program with subroutine structure Program instructions, such as output control, decision-making, operator dialog and clock Name I/O and data with proper names User Module programming techniques Basics in Robot Programming Structured Programming Conditional Control Digital I/O Signals Communication with Operator Define and Use Tools Define and Use Work Objects Create/define Offset Event Log Backup and Restore NA UAFS Robot Programming book Online Manuals Basic reading 37

39 Robot Maintenance - 12 hours This class covers the breakdown, calibration, and repair of a controller/ robot. It covers a complete breakdown of the robot and disassembly of the controller in theory only. Students will review the procedures but will not actually disassemble. The hands on lab portion of this class will walk students through the calibration procedures after replacing an axis motor. Know the breakdown of a controller and robot. Understand the importance of maintenance and lubrication schedules Home and calibrate the robot Mechanical Breakdown Electrical Breakdown Calibration of the Robot NA Online Manuals Basic reading Ability to manually move a training robot. 38

40 Mechanical Training CBPD offers mechanical training in Hydraulics, Pneumatics, Mechanical Drive Systems, and Machining. We have a dedicated hydraulics lab with several hydraulic and pneumatic stations. We also have a dedicated machine shop with routers and lathes to allow multiple students to work on projects. 39

41 Fluid Power Systems Class 24 hours This class studies the basics industrial fluid power systems common to the field of automation and industrial power systems. Course content will cover Hydraulics, Pneumatics and Vacuum systems. Students will spend approximately half of the class time working on labs. Ability to read fluid power symbols Understand the relationship of Force, Pressure, and Area Ability to plumb a simple Hydraulic or Pneumatic circuit Clarity Goals o HDL1 - Harnessing Hydraulic Power o HDL2 - The Hydraulic circuit o HDL 4- Control Valve Chapter 1 Fluid Power Principles Chapter 2 Fluid Power Cylinders Chapters 3&4 Control Valves Parker Labs 1-4 & 5-9 Clarity Industrial Fluid Power- Vol 1 & Lab- Parker Lab Manual Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) 40

42 Fluid Power Systems Enhanced Class 40 hours This class studies the basic industrial fluid power systems common to the field of automation and industrial power systems. Course content will cover Hydraulics, Pneumatics and Vacuum systems. Students will spend approximately half of the class time working on labs. This class differs from the standard class in that 16 additional hours are spent on the study of pumps and more advanced labs. Ability to read fluid power symbols. Understand the relationship of Force, Pressure, and Area. Ability to plumb a simple Hydraulic or Pneumatic circuit. Clarity Goals o HDL1 - Harnessing Hydraulic Power o HDL2 - The Hydraulic circuit o HDL3 - Pumps o HDL4 - Control Valve o HDL7 - Troubleshooting Chapter 1 Fluid Power Principles Chapter 2 Fluid Power Cylinders Chapters 3&4 Control Valves Parker Labs 1-4, 5-9, Clarity Industrial Fluid Power- Vol 1 & Lab- Parker Lab Manual Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) 41