High Output, Pancake Style Tension/Compression Load Cells Models 41a, 75a
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- Ronald Quinn
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1 ZERO & SPAN ADJUSTMENTS WELDED STAINLESS STEEL w w w.sensotec.com High Output, Pancake Style Tension/Compression Load Cells Models 41a, 75a w w w.honeywell.com/sensing Sensotec Sensors Model 41a & Model 75a high output pancake style load cells have the same features as the Models 41 & 75 Tension & compression Cells with hermetically sealed, all welded stainless steel construction and high resistance to side loads. The added feature of an internal amplifier for voltage or current output reduces the effects of signal noise, and eliminates the need in most cases for a signal conditioning card in ones data acquisition system. Options include certifications for use in hazardous areas, an internal buffered shunt calibration circuit for ease of set-up with an associated indicator, and the removal of zero & span adjustments. Model 41a (Order Code AL141) Precision Model 75a (Order Code BL175) Fatigue Rated Model 41a Order Code AL141 Model 75a Order Code BL175 Ranges to 50,000 lbs.* 0-50 to 20,000 lbs. Accuracy Non-linearity % F.S. 0.1% F.S. Hysteresis % F.S. 0.1% F.S. Non-repeatability % F.S. 0.03% F.S. Outputs... See below Operating Temperature Range. 0 F to 185 F 0 F to 185 F Compensated Temperature Range 60 F to 160 F 60 F to 160 F s on Zero and Span % F.S./ F 0.005% F.S./ F Electrical Termination... PTIH-10-6P Welded Stainless Hermetic Connector Mating Connector Order Code AA111 Life Cycles (approx) fully reversed 10 9 fully reversed Operation... Tension/Compression Tension/Compression Casing Material... Welded Stainless Steel Welded Stainless Steel Notes * Special ranges available from 5 to 500,000 lbs. Standard calibration for tension/compression load cells is in tension only. Mtg. Center Available Ranges Available Ranges Dia. Ht. Hole ID Thread A" B" C" 50; 100; 250; 500; 1000 lbs. 50; 100; 250; 500 lbs " 3/8-24UNF ; 3000; 4000; 5000 lbs. 1000; 2000 lbs " 1/2-20UNF ; 10,000; 15,000 lbs. 3000; 4000; 5000; 7500 lbs " 1-14UNS ,000; 30,000; 50,000 lbs. 10,000; 15,000; 20,000 lbs " 1-1/2-12UNF Specify Output: Output/Options Voltage/Option Current/Option Enhancement Options See pages AP-6 & 7 for details 0 5 Vdc/2c 4-20mA/2k (2 wire) Remote Shunt calibration/3d 0 10Vdc/2t 4-20mA/2j (3 wire) LO-2
2 ZERO & SPAN ADJUSTMENTS TENSION & COMPRESSION High Output Ultra Precision & Fatigue Rated Load Cells Models 45a, 47a Model 45a & Model 47a high output ultra precision & fatigue rated load cells include all the features and the industry common dimensions of the Model 45 & Model 47 plus a high level voltage or current output. The high level output reduces the effects of signal noise, and in most cases, eliminates the need for an additional signal conditioning card in ones data acquisition system. Options include certifications for use in hazardous areas, an internal buffered shunt calibration circuit for ease of setup with an associated indicator, and the removal of zero & span adjustments. The standard calibration is in tension, and optional data is available for both tension and compression. Model 45a Model 47a Order Code AL145 Order Code AL147 Ranges to 0 to 100,000 lbs to 0-100,000 lbs. Accuracy (Static Error Band)... ±0.04% F.S. to ±0.06% F.S. ±0.02% F.S. to ±0.05% F.S. Output Options... See Below (calibrated in tension) See Below (calibrated in tension) Operating Temperature Range... 0 F to 185 F s on Zero & Span±0.01%F.S./ F Electrical Termination... Operation... Life Cycles (approximately)... Case Material... PT1H-10-6P welded stainless steel hermetic connector Mating Connector Order Code AA111 Tension/Compression One Billion, Fully Reversed Welded Stainless Steel LOAD ULTRA PRECISION & FATIGUE RATED Model 45a Fatigue Rated (Order Code AL145) Range O.D." H" Center Thread Clearance Holes for Mounting 200; 500; 1000; 250; 5000; lbs /8-18 UNF-3B 9/32 Dia., 8 Holes Eq. Sp., 3.50 B.C. 10,000-25,000 lbs /4-12 UNF-3B 13/32 Dia., 12 Holes Eq. Sp., B.C. 50,000 lbs /4-12 UNF-3B 17/32 Dia., 16 Holes Eq. Sp., 6.50 B.C. 100,000 lbs /4-8 UNF-3B 11/16 Dia., 16 Holes Eq. Sp., 9.00 B.C. Model 47a Ultra Precision Fatigue Rated (Order Code AL147) Includes Factory Installed Base Plate Range O.D." H" Center Thread 200; 500; 1000; 2500; 5000 lbs /8-18 UNF-3B 10,000-25,000 lbs /4-12 UNF-3B 50,000 lbs /4-12 UNF-3B 100,000 lbs /4-8 UNF-3B Specify Output: Output/Options Voltage/Option Current/Option Enhancement Options See pages AP-6 & 7 for details 0 ± 5 Vdc/2c 4-20mA/2k (2 wire) Remote Shunt calibration/3d 0 ± 10Vdc/2t 4-20mA/2j (3 wire) NOTE: Standard calibration for tension/compression load cells is in tension only. LO-3
3 WELDED STAINLESS STEEL ZERO & SPAN ADJUSTMENTS w w w.sensotec.com High Output Pancake Style Compression Load Cells Models 43a, 73a Sensotec Sensors Model 43a & Model 73a high output compression type load cells include all the features of the Models 43 & 73 plus the option of either voltage or current output. These load cells are of all welded stainless steel construction with hermetic welded-on electrical connectors. The high level 5, 10 Vdc or 4-20mA outputs are standard with zero and span adjustments with gasketed cap screw covers. Options include certifications for use in hazardous area, an internal buffered shunt calibration circuit for ease of set-up with an associated indicator, and the removal of zero & span adjustments for tamper free installations, and a variety of electrical terminations. Model 43a Order Code AL143 Model 73a Order Code BL173 Ranges* to 0-200,000 lbs to 0-100,000 lbs. Accuracy Non-linearity % F.S. 0.1% F.S. Hysteresis % F.S. 0.1% F.S. Non-repeatability % F.S. 0.03% F.S. Outputs... See Below Operating Temperature Range. s on Zero & Span Electrical Termination... 0 F to 185 F 0.01%F.S./ F PTIH-10-6P or equiv. (Hermetic stainless) Mating Connector Order Code AA111 Operation , Undirectional 10 9, Unidirectional Case Material... Welded Stainless Steel Welded Stainless Steel *Special Ranges available from 5 to 500,000 lbs. Contact Sensotec sales for details. w w w.honeywell.com/sensing Model 43a Precision Model 73a Fatigue Rated Load Button Available Ranges Available Ranges Dia. Ht. Dia. Head Cap Screws 50; 100; 250; 500; 1000 lbs. 50; 100; 250; 500 lbs " 1/4 *3.0 dia. cell has 6 mounting holes 2000; 3000; 4000; 5000 lbs. 1000; 2000 lbs " 5/16" 7500; 10,000; 15,000; 3000; 4000; 5000; " 3/8" 20,000; 30,000; 50,000; 7500; 10,000; 15,000; " 3/8" 75,000; 100,000 lbs. 20,000; 30,000; 50,000 lbs " 3/8" 150,000; 200,000 lbs. 75,000; 100,000 lbs " 3/8" Three Clearance Holes for Mounting* Socket Specify Output: Output/Options Voltage/Option Current/Option Enhancement Options See pages AP-6 & 7 for details0 5 Vdc/2c 4-20mA/2k (2 wire) Remote Shunt calibration/3d 0 10Vdc/2t 4-20mA/2j (3 wire) LO-4
4 ALL WELDED STAINLESS STEEL ZERO & SPAN ADJUSTMENTS High Output Rod End/In-line Tension Type Load Cells Models RMa, RHa, RFa Model RMa, with outside threads, Model RHa with both inside and outside threads, and the Model RFa with inside threads are all High Output Rod End Load Cells designed to be mounted in-line to the load axis to measure tension. The outputs for these load cells are +/-5 or 10 Vdc, or 4-20mA (two wire) all calibrated in tension. The mounting thread configurations and the all welded stainless steel construction make these tension load cells ideal for a variety of rugged field applications as well as in the laboratory. Options include removal of zero & span adjustments for tamper free installations and a variety of electrical terminations. The high output signal offers resistance to electrical noise as well as additional signal resolution. Additional options include certifications for use in hazardous areas, an internal buffered shunt calibration circuit for ease of setup with an associated indicator, and a variety of thread selections, including metric sizes. Model RMa Model RHa Model RFa OD OD OD Ranges: to lbs.... AL AL AL to 0-20,000 lbs.. AL AL AL ,000 to 50,000 lbs.. AL AL AL Operation... Calibrated in Tension Linearity & Hysteresis... +/-0.2%F.S. Repeatability... +/-0.05%F.S. Output Options... See Below Operating Temperature Range... 0 F to 185 F s on Zero & Span +/-0.01%F.S./ F Electrical Termination Mating Connector Case Materal... PTIH-10-6P Welded Stainless Hermetic Connector AA111 All Welded Stainless Steel Construction LOAD HIGH OUTPUT Specify Output: Voltage/Option Current/Option 0 ± 5 Vdc/2c 4-20mA/2k (2 wire) 0 ± 10Vdc/2t 4-20mA/2j (3 wire) RFa RHa RMa LO-5
5 Imperial Class Tension & Compression Load Cells Model IC48 ULTRA PRECISION 0.02% DESIGNED AS CALIBRATION REFERENCE STANDARDS ULTRA HIGH STABILITY OPTIONALASTM E74 CALIBRATION Sensotec s Calibration Class ultra high accuracy load cells are calibrated and traceable to NIST. These stainless steel hermetically sealed rugged standards are designed for use in the metrology lab and as reference standards when calibrating other load cells. The Model 48 load cells are designed for low creep, high stability and high immunity to eccentric loads. The load cell comes complete with a factory installed pull plate and a calibration adaptor to ensure high repeatability when using the load cell in a test frame. Sensotec Sensors Model 48 Order Code AL121 Range D" H" L T1" T2" /8-18 UNF-3A 5/8-18 UNF-3B 1, /8-18 UNF-3A 5/8-18 UNF-3B 2, /8-18 UNF-3A 5/8-18 UNF-3B 5, /8-18 UNF-3A 5/8-18 UNF-3B 10, /4-12 UNF-3A 1-1/4-12 UNF-3B 25, /4-12 UNF-3A 1-1/4-12 UNF-3B 50, /4-12 UNF-3A 1-3/4-12 UNF-3B 100, /4-8 UNF-3A 2-3/4-8 UNF-3B LO-36
6 General Information Range*... Output, standard (mv/v)**... Static error band (±% F.S.) 1... Non-Linearity (±% F.S.) 2... Hysteresis (±% F.S.) 2... Non-Repeatability (±% F.S.) 2... Creep, 20 min (%)... Eccentric Load Sensitivity (±% /in.) Temperature, Operating... Temperature, Compensated... Zero (max)... Span (max)... Excitation, Calibrated (VDC)... Bridge Resistance, nominal... Zero Balance (±% F.S.)... Insulation Resistance... Wiring Code Standard... Electrical Termination... Mating Connector (optional) *, 1000, 10, ,000 25,000 50, , to 200 F 30 to 130 F VDC #39 see appendix MS3112E-12-8P MS3116A-12-8S Full Scale (in)... Static Overload Capacity (±% F.S.) Ringing Frequency (khz)... Weight (lbs)... Typical System Configuration ,3.4, , LOAD CALABRATION STANDARD Typical system set up showing signal conditioning and display unit calibrated as a system with the load cell. Also shown is a laptop computer running Sensotec load cell calibration software. General Information * Other size/range/output configurations available. Consult factory. ** 500 lb range has 700 Ohm bridge resistance 1. Static error band is the guaranteed performance specification. The static error band is calculated as the best fit straight line through zero, including the effects of non-linearit, hysteresis and non-repeatability. 2. Values noted are typical values but fall within the static error band. Removal of these components may invalidate calibration. 3. Off-axis loading maximum allowable 50% of F.S. For the Imperial Class Model IC48 the load cell and pull plate are calibrated as a unit. Options: Calibration types: ASTME74, tension (standard), tension & compression or compression only. LO-37
7 AVAILABLE with Signature Calibration SEE PG. IN-5 Precision Pancake Load Cells Models 41 and 43 HERMETIC, STAINLESS 5 to 500,000 lbs. Model 41 Tension/Compression Model 43 Compression Only Models 41 and 43 are low profile pancake type load cells. These bonded foil, strain gage load cells are engineered to measure loads from 5 to 500,000 lbs. The tension/ compression Model 41 is designed with the threaded hole running completely through the center of the cell. Model 41 utilizes two stabilizing diaphragms, which are welded to the sensing member to reduce off-center and side-loading effects. The compression-only Model 43 has a load button which is fixed as an integral part of the load cell and cannot be removed or changed. Both models achieve impressive non-linearity, hysteresis, and repeatability specifications for such applications as tube mills, extruding processes and weighing. Each unit has a welded construction and can be hermetically sealed for added durability. Models 41 and 43 are available with optional 0-5VDC or 4-20mA output. Sensotec Sensors LO-6 Model 41 (Order Code AL111) Available Ranges* 5; 10; 25 lbs. 50; 100; 250; 500; 1000 lbs. 2000; 3000; 4000; 5000 lbs. 7500; 10,000; 15,000 lbs. 20,000; 30,000; 50,000 lbs. 75,000; 100,000 lbs. 150,000; 200,000 lbs. 300,000; 400,000; 500,000 lbs. D" H" F# G" Dia. B.C K" Dia. Thru T 1/4-28UNF 3/8-24UNF 1/2-20UNF 1-14UNS 1-1/2-12UNF 2-12UN 2-1/2-12UN 3-1/2-8UN A" B" NOTES: * Stocked ranges are in bold. ** C dimension varies on high ranges. Consult SENSOTEC. Bolt holes (K) are counter-bored for ranges 15,000 lbs. and below. Models 41 and 43 load cells < 25 lbs do not have overload stops. Consult SENSOTEC for custom cells with overload stops. Model 41 (Tension/Compression) Model 43 (Compression Only) C" ** Model 43 (Order Code AL112) D1" D2" F G" Available Ranges Dia. Dia. H" Typ. Dia. B.C. A" B" C" 5; 10; 25 lbs # ; 100; 250; 500; 1000 lbs * / ; 3000; 4000; 5000 lbs / ; 10,000; 15,000; 20,000; 30,000 lbs / ,000; 75,000; 100,000 lbs / ,000; 200,000 lbs / ,000 lbs / ,000 lbs / ,000 lbs / * 3" diameter has six mounting holes.
8 Options (See Appendix) Temperature compensated 1b, 1c, 1d, 1e, 1f; Int. shunt cal 8a; Special calibration (Model 41) 30a, 30b; Signature calibration 53e Premium Options: 1i; 2a (Model lbs.), 2b (Model lbs.), 2j, 2N, 2q; 3a, 6a ( 5000 lbs.), 6e, 6f, 6g, 6h, 6i, 6j ( 7500 lbs.); 9a, 9b; Intrinsically safe amp 2n. Accessories: Mating connectors and connector/cable assemblies; Pull plates; Load buttons. INTERNALLY AMPLIFIED UNITS* (Optional) Load Ranges... Non-Linearity (max) 5 to 25 lbs to 500,000 lbs.... Hysteresis (max) 5 to 25 lbs to 500,000 lbs.... Non-Repeatability (max) 5 to 25 lbs to 500,000 lbs.... Output (standard) 5 to 25 lbs to 500,000 lbs.... Resolution... Temperature, Operating... Temperature, Compensated... - Zero (max)... - Span (max)... Strain Gage Type... Excitation (calibration)... Excitation (acceptable)... Insulation Resistance... Bridge Resistance... Shunt Calibration Data... Wiring Code (std)... Electrical Termination (std) 5 to 5000 lbs to 500,000 lbs... Mating Connector (not incl.) 5 to 5000 lbs to 500,000 lbs... Static Overload Capacity... Thread Size... Maximum Extraneous Forces without damage... Deflection Full Scale... Casing Material 5 to 200,000 lbs ,000 to 500,000 lbs... Outputs Available... Model 41 Model 43 (Tension/Compression) (Compression only) Order Code AL111 Order code AL112 5 to 500,000 lbs. 5 to 500,000 lbs. ±0.2% F.S. ±0.2% F.S. ±0.1% F.S. ±0.1% F.S. ±0.1% F.S. ±0.1% F.S. ±0.08% F.S. ±0.08% F.S. ±0.1% F.S. ±0.1% F.S. ±0.03% F.S. ±0.03% F.S. 2mV/V 3mV/V 2mV/V 3mV/V -65 F to 250 F -65 F to 250 F 60 F to 160 F 60 F to 160 F.002% F.S./ F.002% F.S./ F.002% Rdg./ F.002% Rdg./ F Bonded foil Bonded foil 10VDC 10VDC Up to 15VDC or AC Up to 15VDC or AC VDC VDC 350 ohms 350 ohms Included Included #2 (See P. AP-8) #2 (See Pg. AP-8) PTIH-10-6P or equiv. (Hermetic stainless) MS3102E-14S-6P or equiv. PT06A-10-6S or equiv. MS3106A-14S-6S or equiv. PTIH-10-6P or equiv. (Hermetic stainless) MS3102E-14S-6P or equiv. PT06A-10-6S or equiv. MS3106A-14S-6S or equiv. 50% over capacity 50% over capacity See T Dimension Info N/A See table below See table below.003".003" 17-4PH Stainless 17-4PH Stainless 4340 Painted 17-4PH Stainless ±5VDC, 4-20mA 0-5VDC, 4-20mA NOTES: *Standard calibration for tension/compression load cells is in tension only. Internal amplifiers are available for all ranges. Internal amplification for ranges <5,000 lbs. ( H dimension <1.80") may increase height. Using an in-line amplifier will avoid this height increase. ALLOWABLE EXTRANEOUS FORCE WITHOUT DAMAGE (% of load capacity) LOAD PRECISION General Information Side Load Bending Torque Total Ranges (lbs.) (lb-in) (lb-in) Extraneous Force 5; 10; 25; 50; 100; 250; 500 lbs. 50% 40% 25% 100% 1000; 2000; 3000; 4000; 5000 lbs. 30% 25% 25% 100% 10,000; 15,000; 20,000; 30,000; 50,000 lbs. 20% 20% 15% 100% 100,000; 150,000; 200,000; 300,000; 400,000; 500,000 lbs. 20% 20% 10% 100% How to order (See Pg. AP-19) Load cell selection flow chart (see Pg. LO-1) LO-7
9 AVAILABLE with Signature Calibration SEE PG. IN-5 Precision, Fatigue Rated Pancake Load Cells Model 73 and 75 LONG FATIGUE LIFE 50 TO 200,000 lbs. HIGH OVERLOAD Model 73 Model 75 (Compression Only) (Tension/Compression) Models 73 and 75, Fatigue Rated Load Cells are engineered for applications such as materials or product fatigue testing, which involve an extremely large number of cycles or occasional overload conditions. These fatigue rated load cells have load ranges from 50 to 200,000 lbs and achieve a non-linearity of 0.1% full scale. The superior design of these bonded foil, strain gage compression and/or tension load cells permits a fatigue life of 1 billion cycles (zero to full scale). Model 75 measures tension/compression while Model 73 measures compression only. Both models must be used on a smooth flat surface to achieve rated specifications. The load button on Model 73 is an integral part of the load cell and cannot be removed or changed. The tension/compression Model 75 is designed with the threaded hole running completely through the center of the cell. Models 75 and 73 utilize two stabilizing diaphragms, which are welded to the sensing member to reduce off-center and side-loading effects. Applications include spring testing, shock absorber testing and electrohydraulic shaker systems. Sensotec Sensors Model 73 (Order code BL113) Available Ranges 50; 100; 250; 500 lbs. 1000; 2000; 3000 lbs. 4000; 5000; 7500; 10,000 lbs. 15,000; 20,000; 30,000; 50,000 lbs. 75,000; 100,000 lbs. 150,000; 200,000 lbs. D1" D2" H" F" Typ. 1/4 5/16 3/8 3/8 3/8 3/8 G" Dia. B.C A" B" C" LO-8 Model 73 (Compression Only) Model 75 (Order code BL114) D" Available Ranges Dia. 50; 100; 250; 500 lbs ; 2000 lbs ; 4000; 5000; 7500 lbs ,000; 15,000; 20,000 lbs ,000; 50,000 lbs ,000; 100,000 lbs ,000; 200,000 lbs * 3" DIAMETER UNITS HAVE 6 MOUNTING HOLES H" F" G" Dia. B.C K" Dia. Thru NOTE: Bolt holes (K) are counter-bored for ranges 7500 lbs. and below. * C dimension varies on high ranges. Consult SENSOTEC. Model 75 (Tension/Compression) T 3/8-24UNF 1/2-20UNF 1-14UNF 1-1/2-12UN 2-12UN 2-1/2-12UN 3-1/2-8UN A" B" C" *
10 Options (See Appendix) Temperature compensated 1b, 1c, 1d, 1e, 1f; Int. shunt cal 8a ( 1000 lbs. only); Special calibration 30a, 30b (Model 75 only); Signature calibration 53e Premium Options: 1i; 2N; 2q; 3a; 6e; 6f; 6g; 6h; 6i; 6j; Int. amps 2a (Model 73), 2b (Model 75), 2j; Intrinsically safe amp 2n. Accessories: Mating connectors and connector/cable assemblies; Pull plates; Load buttons INTERNALLY AMPLIFIED UNITS* (Optional) Load Ranges... Non-Linearity (max)... Hysteresis (max)... Non-repeatability( max)... Output (standard)... Resolution... Life cycle... Temperature, Operating... Temperature, Compensated... - Zero (max)... - Span (max)... Strain Gage Type... Excitation (calibration)... Bridge Resistance... Wiring Code (std)... Electrical Termination (std) 50 to 2000 lbs to 200,000 lbs... Mating Connector (not incl.) 50 to 2000 lbs to 200,000 lbs... Static Overload Capacity... Thread Size... Material 50 thru 100,000 lbs. 125,00 thru 200,00 lbs... Deflection Full Scale lbs lbs... Outputs Available... Model 73 Model 75 (Compression only) (Tension/Compression) Order Code BL113 Order code BL to 200,000 lbs. 50 to 200,000 lbs. ±0.1% F.S. ±0.1% F.S. ±0.1% F.S. ±0.1% F.S. ±0.03% F.S. ±0.03% F.S. 2mV/V 2mV/V 1 billion 1 billion -65 F to 250 F -65 F to 250 F 60 F to 160 F 60 F to 160 F.002% F.S./ F.002% F.S./ F.002% Rdg./ F.002% Rdg./ F Bonded Foil Bonded foil 10VDC 10VDC 350 ohms 350 ohms #2 (See Pg. AP-8) #2 (See Pg. AP-8) PTIH-10-6P or equiv. (Hermetic stainless) MS3102E-14S-6P or equiv. PT06A-10-6S or equiv. MS3106A-14S-6S or equiv. PTIH-10-6P or equiv. (Hermetic stainless) MS3102E-14S-6P or equiv. PT06A-10-6S or equiv. MS3106A-14S-6S or equiv. 200% of capacity 200% of capacity N/A See table Stainless Steel Stainless Steel Stainless Steel Carbon Steel.0022".0035".0022".0035" ±5VDC, 4-20mA 0-5VDC, 4-20mA NOTES: *Standard calibration for tension/compression load cells is in tension only. Internal amplifiers are available for all ranges. Internal amplification for ranges <3000 lbs. ( H dimension <1.80") may increase height. LOAD FATIGUE RATED ALLOWABLE EXTRANEOUS FORCE WITHOUT DAMAGE (% of load capacity) Ranges Side Bending Torque Total Load (lb-in) (lb-in) Extraneous (lbs) Force 50; 100; 250; 500 lbs. 75% 60% 35% 100% 1000; 2000 lbs; 45% 35% 35% 100% 3000; 4000; 5000; % 30% 25% 100% 10,000; 15,000; 20,000 lbs. 30,000; 50,000; 75,000 30% 30% 15% 100% 100,000; 150,000; 200,000 lbs. General Information How to order (See Pg. AP-19) Load cell selection flow chart (See Pg. LO-1) LO-9
11 LONG FATIGUE LIFE STAINLESS STEEL ACCURACY UP TO 0.02% Ultra Precision, Fatigue Rated Universal Load Cells Models 45 and TO 100,000 lbs. Model 45 and 47 Ultra Precision Fatigue Rated Load Cell offers a low profile design for both tension and compression applications. The all welded stainless steel construction and stabilizing diaphragms provide the same ruggedness which has made our Model 41 and 43 pancake type load cells so successful. The Model 45 and 47 are available in ranges 250 lbs. thru 100,000 lbs. and mounting dimensions are universally interchangeable within the industry. Options include hi-level outputs of 4-20 ma or 0-5 VDC as well as weatherproof or submersible cable configurations and CSA and cenelec intrinsically safe amplifiers. LOAD CELL Model 45 (Order Code AL116) Model 47 (Order Code AL117) PULL PLATE Model 45 Optional Model 47 Installed Model 45 Fatigue Rated (Order Code AL116) Model 47 Ultra Precision Fatigue Rated (Order Code AL117) Range O.D." H" T B" N" F 250; 500; 1,000; 2,500; 5,000 lbs /8-18 UNF-3B /32 Dia., 8 Holes Eq. Sp., 3.50 B.C. 12,500-25,000 lbs /4-12 UNF-3B /32 Dia., 12 Holes Eq. Sp., B.C. 50,000 lbs /4-12 UNF-3B /32 Dia., 16 Holes Eq. Sp., 6.50 B.C. 100,000 lbs /4-8 UNF-3B /16 Dia., 16 Holes Eq. Sp., 9.00 B.C. Pull Plate for Model 45 Range Order Code O.D." H" T B" F 250; 500; 1,000; 2,500; 5,000 lbs. AA /8-18 UNF-3B 1/4-28, 8 Holes Eq. Sp., 3.50 B.C. 12,500-25,000 lbs. AA /4-12 UNF-3B /8-24, 12 Holes Eq. Sp., B.C. 50,000 lbs. AA /4-12 UNF-3B /2-20, 16 Holes Eq. Sp., 6.50 B.C. 100,000 lbs. AA /4-8 UNF-3B /8-18, 16 Holes Eq. Sp., 9.00 B.C. LO-12
12 Fatigue Rated (Fatigue Rated Ultra-Precision) Model 45 (Model 47)** Range *; 500; 2,500; 12,500; 50,000 lb. 100,000 lb.... 1,000 lb. 5,000 lb. 25,000 lb. Output, standard (mv/v) Static error band, (+/-%F.S.) (0.02) 0.05 (0.03) 0.05 (0.04) 0.05 (0.04) 0.06 (0.05) Nonlinearity, (+/-%F.S.) (0.02) 0.05 (0.03) 0.05 (0.04) 0.05 (0.04) 0.05 (0.05) Hysteresis, (+/-%F.S.) (0.02) 0.03 (0.03) 0.03 (0.03) 0.03 (0.03) 0.04 (0.03) Non-Repeatability, (+/-%F.S.) (0.01) 0.02 (0.01) 0.02 (0.01) 0.02 (0.01) 0.02 (0.01) Fatigue Life Cycle fully reversed Temperature, Operating F to 200 F Temperature, Compensated... 0 F to 150 F Zero (max) %F.S./ F Span (max) %Rdg./ F Excitation, calibrated (VDC) Excitation, maximum (VDC) Bridge Resistance, nominal Ω Insulation Resistance mω VDC Wiring Code, standard... #39, see appendix Electrical Termination... PC02A-10-6P Mating Harness... AA163 full scale load (IN) Static Overload Capacity, (+/-%F.S.)*** Ringing Frequency (khz) , 2.4, , , Weight, Element (lb) Base (optional on model 45)... AA229 AA229 AA230 AA231 AA232 Weight, base (lb) Load Button (optional)... AA290 AA290 AA291 AA292 AA293 * 250 lb range has 700 Ohm bridge resistance ** Data for model 47 shown in parenthesis, otherwise same for both models ***Off-axis loading maximum allowable 50% of F.S. 1 Static error band is the guaranteed performance specification. The static error band is calculated as the best fit straight line through zero, including the effects of non-linearity, hysteresis and non-repeatability. 2 Values noted are typical values but fall within the static error band. LOAD PRECISION FATIGUE RATED General Information (See Appendix) How to order (See Pg. AP-19) Load cell selection flow chart (See Pg. LO-1) Model 45 (Fatigue Rated) is standard without a pull plate. On Ultra Precision Model 47, the load cell and pull plate are calibrated as a unit. Internal amplifiers are available for all ranges. Internal amplification for ranges <12,500 lbs. ( H dimension <1.80") may increase height. Using an in-line amplifier for ranges <12,500 lbs. will avoid this height increase. Options: A.S.T.M. E74 calibration; Overload stops, compression only, engage at approximately 125% of cell capacity requires pull plate. Internal amplifiers; 2a; 2b; 2c; 2j; 2q. Note: Some specs may vary with amplifier options, consult Sensotec for details. Premium Options: Signature calibration 53e (Model 45 only) Intrinsically safe amp CENELEC Approved 2n. Accessories: Mating connectors and connector/cable assemblies; Load Buttons (See Appendix). LO-13
13 WELDED STAINLESS Precision Miniature Load Cells Model 31 and 34 RUGGED, SMALL SIZE TENSION/COMPRESSION Model 31 (Tension/Compression) Model 34 (Tension/Compression) Models 31 and 34, Precision Miniature load cells measure both tension and compression load forces of 50 grams to 10,000 lbs. These models are our highest accuracy, rugged miniature load cells. Model 31 s welded, stainless steel construction is designed to eliminate or reduce to a minimum, the effects of off-axis loads. (The internal construction assures excellent long term stability for ranges 1000 grams and above.) A modification permits this model to be completely welded for underwater applications. The Model 31 tension/compression load cell has male threads while the Model 34 tension/compression load cell has female threaded load attachments. High accuracies of % full scale are achieved. Each bonded strain gage unit is built of welded 17-4 PH stainless steel for additional ruggedness. All load cells that have ranges 10 lbs. have a small electrical zero balance circuit board which is in the lead wire (approximately 1"x.087" thick). This balance board does not have to be the same temperature as the transducer. Applications include cable tension and electromechanical parts testing. LO-18 Model 31 (Order Code AL311) Available Ranges* T D H C F A B Thread 50; 150; ; gm. #6-32 UNC gm.; 5; 10 lbs. #6-32 UNC ; 50; 100 lbs. #10-32 UNF ; 500; 1000 lbs. 1 /4-28 UNF ; 3000 lbs. 3 /8-24 UNF ; 5000 lbs. 1 /2-20 UNF ; 10,000 lbs. 3 /4-16 UNF * Stocked ranges are in bold face print. Notes: Model 31 load cells 250 grams have overload stops. For custom cells without overload stops consult SENSOTEC. Model 31 Male Threads (Tension/Compression) Model 34 Female Threads (Tension/Compression) Model 34 (Order Code AL312) Available Ranges D H A B M N 50; 150; 250; 500 gm gm.; 5; 10 lbs ; 50; 100 lbs ; 500; 1000 lbs
14 Options (See Appendix) Temperature compensated 1b, 1c, 1f; Special calibration 30a, 30b Premium Options: 1d, 1e, 1g, 1h ( 25 lb), 1i; 6d; 9a ( 5 lb.) Accessories: Rod end attachments for Model 31 Load Ranges... Non-Linearity/Hysteresis (max) 50 gms to 1000 gms... 5 to 250 lbs to 10,000 lbs... Non-Repeatability (max) 50 gms to 1000 gms... 5 to 10,000 lbs... Output (standard) 50 to 150 gms (semi) to 500 gms (semi) gms... 5 lbs. to 10,000 lbs. (foil)... Resolution... Model 31 (Male Threads) (Tension/Compression) Order Code AL gms to 10,000 lbs. ±0.15% F.S. ±0.15% F.S. ±0.2% F.S. ±0.1% F.S. ±0.05% F.S..1mV/V/gm max 20mV/V 1.5mV/V (nominal) 2mV/V Model 34 (Female Threads) (Tension/Compression) Order Code AL gms to 1,000 lbs. ±0.15% F.S. ±0.15% F.S. ±0.2% F.S. ±0.1% F.S. ±0.05% F.S..1mV/V/gm 20mV/V 1.5mV/V (nom) 2mV/V Temperature, Operating... Temperature, Compensated... Zero/Span (max) 50 gms to 500 gms gms... 5 to 10,000 lbs... Strain Gage Type... Excitation (Calibration) 50 gms to 10 lbs lbs. to 10,000 lbs... Insulation Resistance... Bridge Resistance 50 gms to 500 gms gms... 5 to 10,000 lbs... Shunt Calibration Data... Wiring Code (std)... Electrical Termination (std) F to 250 F 60 F to 160 F.015% F.S./ F.005% F.S./ F.005% F.S./ F Foil or Semiconductor 5.00VDC 10.0VDC VDC 500 ohm (semi) 350 ohm (foil) 350 ohm (foil) Included #1 (See Pg. AP-8) Teflon cable (5 ft.) -65 F to 250 F 60 F to 160 F.015% F.S./ F.005% F.S./ F.005% F.S./ F Foil or Semiconductor 5.00VDC 10.0VDC VDC 500 ohm (semi) 350 ohm (foil) 350 ohm (foil) Included #1 (See Pg. AP-8) Teflon cable (5 ft.) LOAD MINIATURE Overload, Safe... Thread Size... Deflection Full Scale... Casing material... Weight (nom)... 50% over capacity See table.0005"-.0020" 17-4 PH Stainless 1.6 oz. 50% over capacity See table.0005"-.0020" 17-4 PH Stainless 2.5 oz. IN-LINE AMPLIFIERS (Optional) Outputs Available... ±5VDC, 4-20mA ±5VDC, 4-20mA NOTES *Standard calibration for tension/compression load cells is in tension only. General Information How to order (See Pg. AP-19) Load cell selection flow chart (See Pg. LO-1) Installation Note: Maximum torque for installation of Model 31 in ranges less than 25 lbs. is 12 inch lbs. LO-19
15 ±0.25% NON-LINEARITY 5 TO 50,000 LBS. STAINLESS STEEL Low Cost Load Cell Model 53 Model 53 load cells are bonded foil strain gage transducers designed for low cost production and testing applications (i.e. press calibration). Engineered compression force measurements up to 50,000 lbs., this model achieves a maximum non-linearity of 0.25% full scale. Precision gaging techniques and a stainless steel construction provides excellent long-term stability and reliability under severe operating conditions. The Model 53 compression-only load cell has an integral load button machined as part of the load cell. The Model 53 must be mounted on a smooth flat surface for proper operation. Three tapped holes are provided for mounting. (Order Code) AL131) Ranges D1 D2 H L A B C 5, 10, 25, 50, 100 lbs #4-40 UNC , 500, 1000, 2000 lbs #6-32-UNC , 4000, 5000, 7500, 10,000 lbs #6-32 UNC.25 15,000, 20,000, 30,000 lbs #6-32 UNC ,000 lbs #6-32 UNC Options (See Appendix) Temperature compensated 1b; 1c; 1e Premium Options: 1g; 1h; 1i; 6d; 6i (H" dimension will increase); 12b LO-30
16 Model 53 (Compression Only) Order Code AL131) Load Ranges to 50,000 lbs. Non-Linearity (max) ±0.25% F.S. Hysteresis (max) ±0.3% F.S. Non-Repeatability (max) ±0.1% F.S. Output (standard) mV/V Resolution Temperature, Operating F to 250 F Temperature, Compensated F to 160 F Zero (max) % F.S./ F Span (max) % Rdg./ F Strain Gage Type Bonded foil Excitation (calibration) VDC Excitation (acceptable) Up to 10VDC or AC Insulation Resistance VDC Bridge Resistance ohms Shunt Calibration Data Included Wiring Code (std.) #1 (See Pg. AP-8) Electrical Termination (std)..... Teflon cable (5 ft.) Overload, Safe % over capacity Deflection Full Scale ".003" Casing Material PH Stainless IN-LINE AMPLIFIERS Outputs Available VDC, 4-20mA (Optional) General Information How to order (See Pg. AP-19) Load cell selection flow chart (See Pg. LO-1) LOAD LOW COST COMPRESSION LO-31
17 Model gms to 1000 lbs. Subminiature Load Cells STAINLESS STEEL Model 13 Compression Only Sensotec Sensors Model 13 (compression only) Subminiature Load Cell is designed to measure load ranges from 150 grams to 1000 lbs. With subminiature dimensions, including diameters from.38" to 0.75" and heights of.13" to 0.25", these units are easily incorporated into systems having limited space. Model 13 combines high frequency and low deflection to achieve a combined non-linearity and hysteresis of 0.25%-0.5% full scale. A small circuit board is included in the load cell s lead wire cable for temperature compensation, and should not be removed. Model 13 (Order Code AL322) Available Ranges* D1" D2" H" 150; 250; 500 gms; gms; 5; 10; 25; 50 lbs ; 250 lbs ; 1000 lbs *Stocked ranges are in bold faced print. Load Ranges... Non-Linearity/Hysteresis (max)... Non-Repeatability (max)... Output (standard) 150 to 500 gms gms... 5 lbs. to 1,000 lbs... Resolution... Temperature, Operating... Temperature, Compensated... Zero (max)... Span (max)... Strain Gage Type... Excitation (calibration) 50 gms to 1000 lbs... Insulation Resistance... Bridge Resistance 50 gms to 500 gms gms to 1000 lbs... Shunt Calibration Data... Wiring Code (std)... Electrical Termination (std)... F.S. (x g in) 0.06 Static Overload Capacity (% F.S.) 500 Ringing Frequency (khz) 26 Weight (g) 1.1 Options (See Appendix) 250g g g Temperature compensated 1b, 1c Premium Options: 1e (>1000 gms only), 1f (>1000 gms only) Model 31 (Male Threads) (Tension/Compression) Order Code AL gms to 1000 lbs. ±0.5% F.S. ±0.1% F.S. 15mV/V nom. 1.5mV/V nom. 2mV/V nom. -65 F to 250 F 60 F to 160 F 0.01% F.S./ F 0.02% Rdg./ F Foil or Semi-Cond. 5VDC VDC 5lb ohm (semi) 350 ohm (foil) Included #1 (See Pg. AP-6) Cable exit (5 ft.) 10lb lb lb lb NOTES *A small 2 long circuit board is included in the cable, 2 ft. from the load cell. Do not remove this board. 250lb lb lb LO-20
18 Model gms to 1000 lbs. Subminiature Load Cells STAINLESS STEEL Model 11 Tension/Compression Model 11 (tension/compression) Subminiature Load Cell is designed to measure load ranges from 150 grams to 1000 lbs. With subminiature dimensions, including diameters from.50" to 0.75" and height of 0.38", these units are easily incorporated into systems having limited space. The model achieves a combined non-linearity and hysteresis of 0.5% full scale and a frequency response of up to 58 khz. A small circuit board is included in the load cell s lead wire cable for zero balance, and should not be removed. Model 11 (Order Code BL321) A Available Ranges ød T H A B Q * 150; 250; 500; 1000 gms.50 #4-40UNC ; 10; 25; 50; 100 lbs..50 #4-40UNC ; 500; 1000 lbs..75 1/4-28UNF * Q = maximum tightening torque allowed inch-lbs. Model 31 (Male Threads) (Tension/Compression) Order Code AL311 Load Ranges... Non-Linearity (max)... Hysteresis (max)... Non-Repeatability (max)... Output (standard) 150 gms to 500 gms gms to 1000 lbs... Resolution... Zero Balance (nom.)... Temperature, Operating... Temperature, Compensated... Zero (max)... Span (max)... Strain Gage Type 150 gms to 500 gms gms to 10,000 lbs... Excitation (calibration)... Insulation Resistance... Bridge Resistance 150 gms to 500 gms gms to 10,000 lbs... Wiring Code (std)... Electrical Termination (std) gms to 1000 lbs. ±0.5% F.S. ±0.5% F.S. ±0.1% F.S. 10mV/V nom. 2mV/V nom. ± 3% F.S. -65 F to 250 F 60 F to 160 F 0.01% F.S./ F 0.02% Rdg./ F Semiconductor Foil 5VDC VDC 500 ohm (semi) 350 ohm (foil) #1 (See Appendix) 5 integral cable with balance board* 150g 250g 500g 1000g 5lb 10lb 25lb 50lb 100lb 250lb 500lb 1000lb F.S. (x10-3 in) Static Overload Capacity (% F.S.) Ringing Frequency (khz) Weight (g) B LOAD SUBMINIATURE NOTE: Standard calibration for tension/compression load cells is in tension only. * A small 2 long circuit board is included in the cable, 2 ft. from the load cell. Do not remove this board. Options (See Appendix) Temperature compensated 1b, 1c Premium Options: 1e (>1000 gms only), 1f (>1000 gms only) LO-21
19 Subminiature Load Cells Model LFH-7I (Top Hat) ,000 LBS STAINLESS STEEL Model LFH-7I Compression Only Sensotec Sensors SPECIFICATIONS Model LFH-7I Subminiature Load Cell is a low profile force transducer for applications with minimal space and high capacity requirements. This transducer utilizes foil strain gages to measure compression loads of up to 10,000 lbs. and achieves non-linearity and hysteresis of +/- 0.5% full scale. The top of the load cell is the area where the force is applied and the base ring of the load cell must be placed on a hard, machine-ground flat surface to obtain optimum accuracy. Load Ranges... Overall Accuracy... Output... Temperature, Operating... Temperature, Compensated... Zero (max)... Span (max)... Excitation (calibrated)... Bridge Resistance... Wiring Code (std)... Electrical Termination (std)... Overload, Safe... Deflection Full Scale... Model LFH-7I (Compression Only) Order Code BL to 10,000 lbs. ±0.7% F.S. 1.5mV/V-2.5mV/V -65 F to 250 F 60 F to 160 F.01% F.S./ F.01% Rdg./ F 5VDC 350 ohms #1 (See Pg. AP-8) Cable (5 ft.) 50% over capacity.001"-.003" Top Hat Model LFH-7I (Order Code BL351) D1 D2 Available Ranges Dia. Dia. H F 250 lbs..50 (1.27 cm).22 (.69 cm).38 (.97 cm).13 (.33 cm) 500 lbs..50 (1.27 cm).28 (.71 cm).38 (.97 cm).13 (.33 cm) 1000 lbs..50 (1.27 cm).31 (.79 cm).38 (.97 cm).13 (.33 cm) 2000 lbs..50 (1.27 cm).41 (1.04 cm).38 (.97 cm).13 (.33 cm) 3000 lbs..50 (1.27 cm).45 (1.14 cm).38 (.97 cm).13 (.33 cm) 4000 lbs..63 (1.60 cm).49 (1.24 cm).60 (1.52 cm).23 (.58 cm) 5000 lbs..63 (1.60 cm).53 (1.35 cm).60 (1.52 cm).23 (.58 cm) 7500 lbs..88 (2.24 cm).63 (1.60 cm).63 (1.60 cm).54 (1.37 cm) 10,000 lbs..88 (2.24 cm).63 (1.60 cm).63 (1.60 cm).54 (1.37 cm) Options (See Appendix) lbs TO 5000 lbs Ø lbs TO 10,00 lbs Ø 0.22 Ø 0.25 Temperature compensated 1b, 1f * Bridge resistance is 700 ohms on ranges > 5000 lbs. LO-22
20 AVAILABLE with Signature Calibration SEE PG. IN % NON-LINEARITY ,000 lbs. STAINLESS STEEL Ultra Precision Universal Canister Load Cells Model UG LO-14 Model UG Ultra Precision Universal load cell achieves scale quality and performance standards. The Model UG achieves ±0.03% non-linearity with very little deflection (typically.0045"). It utilizes a four arm strain gage bridge which is bonded and tested for high precision and dependability. Female threads on both ends facilitate mounting in any position for tension, compression, or universal force measurements. Model UG load cells can be used in both static and dynamic applications. Stainless steel construction ensures high reliability. Typical applications include wind tunnels; rocket engine tests; hopper, tank, or bin weighing; and weighing scales. Load Ranges... Non-Linearity (max)... Hysteresis (max)... Non-Repeatability (max)... Output... Resolution... Creep (max)... Model UG (Order Code BL122) Available Ranges 100; 250; 500 lbs. 1000; 2000; 3000; 4000 lbs. 5000; 7500; 10,000 lbs. 15,000; 20,000; 30,000 lbs. 50,000; 75,000 lbs. 100,000; 150,000 lbs. 200,000 lbs. Options (See Appendix) H" D1" Dia D2" Dia Model UG Order Code BL to 200,000 lbs. ±0.03% F.S.* ±0.03% F.S. ±0.02% F.S. 3mV/V.02% (20 min.) Temperature, Operating F to 185 F Temperature, Compensated F to 160 F - Zero (max) % F.S./ F - Span (max) % Rdg./ F Strain Gage Type... Bonded foil Excitation (calibration)... 10VDC Bridge Resistance ohms Wiring Code (std)... #2 (See Pg. AP-8) Electrical Termination (std) ,000 lbs... MS3102E-14S-6P Mating Connector (not incl.)... MS3106A-14S-6S Static Overload Capacity... 50% over capacity Casing Material... Stainless steel Deflection Full Scale " Notes Standard calibration for tension/compression load cells is in tension only. * 0.05% at ranges 250 lbs., and 75,000 lbs. A" T Typ. 3/8-24 UNF x 7/16 1/2-20 UNF x 5/ UN x 1-1/8 1-1/2-12 UNF x UN x 2-1/2 3-8 UN x 4-1/2 4-8 UN x 5-1/2 Temperature compensated 1b, 1c; Electrical termination 6e, 6f, 6g, 6j; Int. Shunt cal 8a Special calibration 30a, 30b; Signature calibration 53e Premium Options: 9a, 9b Accessories: Mating connectors and connector/cable assemblies; Load buttons
21 AVAILABLE with Signature Calibration SEE PG. IN-5 Ultra Precision Compression Canister Load Cell Model WG 0.03% LINEARITY & HYSTERESIS 10, ,000 lbs. WELDED STAINLESS Load Ranges... Linearity... Hysteresis... Non-Repeatability (max)... Output... Resolution... Creep (max)... Temperature, Operating... Temperature, Compensated... Zero (max)... Span (max)... Strain Gage Type... Excitation (calibration)... Bridge Resistance... Wiring Code (std)... Electrical Termination (std)... Mating Connector (not incl.)... Static Overload Capacity... Casing Material... Deflection Full Scale... *0.05% at ranges 75,000 lbs. Model WG (Order Code BL125) Model 415 (0.1%) Gage: Order Code AP411 Absolute: Order Code AP412 10,000 to 500,000 lbs. 0.03%* 0.03%* ±0.01% F.S. 2mV/V.03% (20 min.) -30 to 185 F 60 to 160 F.0015% F.S./ F.0008% Rdg./ F Bonded Foil 10VDC 350 ohms #2 (See Pg. AP-6) MS3102E-14S-6P MS3106A-14S-6S 50% over capacity Stainless steel.0031" Ranges D1 H T A D2 10,000; 15,000; 25,000; 50,000 lbs (7.32 cm) 3.25 (8.26 cm) 1/2-20 UNF-2B.40 (1.02 cm) (3.18 cm) 100,000 lbs (10.46 cm) 5.00 (12.70 cm) 3/4-16 UNF-2B.51 (1.30 cm) 2.31 (5.87 cm) 200,000; 300,000 lbs (15.24 cm) 7.25 (18.42 cm) 3/4-16 UNF-2B 1.04 (2.64 cm) 3.13 (7.95 cm) 500,000 lbs (16.51 cm) 9.00 (22.86 cm) 3/4-16 UNF-2B.56 (1.42 cm) 3.69 (9.37 cm) LOAD ULTRA PRECISION COMPRESSION Options (See Appendix) Temperature compensated 1b, 1c; Electrical termination 6a, 6e, 6f, 6g, 6h, 6i, 6j; Int. shunt cal 8a; Signature calibration 53e Premium Options: 9a, 9b Accessories: Mating connectors and connector/cable assemblies LO-15
22 AVAILABLE with Signature Calibration SEE PG. IN-5 Precision, Universal, High Off-Axis Canister Load Cells Model TG 0.10% MAX NON-LINEARITY 50,000 TO 500,00 LBS. Model TG High Precision Universal strain gage force transducer is specifically designed to resist and reject side loads and bending moments encountered during most high capacity applications. The Model TG achieves ±0.1% non-linearity with very little deflection measuring load ranges from 50,000 to 500,000 lbs. Its design highlights extended fatigue life and excellent stability under harsh conditions. Up to four strain gage bridges can be installed in the Model TG Load Cell for multiple monitoring, controlling, switching, and/or spare replacement bridges. Load Ranges... Non-Linearity (max)... Hysteresis (max)... Non-Repeatability (max)... Output... Resolution... Creep (max) (20 min)... Model TG Order Code BL124 50K to 500K ±0.1% F.S. ±0.05% F.S. ±0.03% F.S. 2mV/V.03% F.S. Temperature, Operating F to 200 F Temperature, Compensated F to 160 F - Zero (max) % F.S./100 F - Span (max) % Rdg./100 F Strain Gage Type... Excitation... Insulation Resistance... Bridge Resistance... Wiring Code (std)... Electrical Termination (std)... Mating Connector (non incl).... Bonded foil 10VDC 5K meg. min. 350 ohm #2 (See Pg. AP-8) MS3102E-14S-6P MS3106A-14S-6S Static Overload Capacity % capacity Deflection Full Scale " Material... Stainless Steel Model TG (Order Code BL124) D1 D2 T Available Ranges H Dia. Dia. B Typ. 50,000; 100,000; 150,000 lbs UN-2B 300,000 lbs UN-2B 500,000 lbs UN-2B Options (See Appendix) LO-16 Temperature compensated 1b, 1c; Electrical termination 6a, 6e, 6f, 6g, 6h, 6i, 6j; Int. shunt cal 8a; Signature calibration 53e Premium Options: 9a, 9b Accessories: Mating connectors and connector/cable assemblies
23 UP TO 3 MILLION POUNDS HERMETIC AMPLIFIED OUTPUT AVAILABLE STAINLESS STEEL Precision Million Pound Canister Load Cell Model MPB The compact Model MPB Load Cells are designed for applications requiring high capacity yet where space restrictions require that the cell be small in size. The Model MPB will measure compression load forces in ranges between 15,000 to 3,000,000 pounds. Applications include impact testing and mine shaft roof simulations. The diameter of these load cells ranges between " and 10" while the height ranges between approximately 0.63" and 14" depending on the range desired. Model MPB Order Code BL515 Load Ranges... 15,000 to 3,000,000 lbs. Accuracy % Output (nominal)... 2mV/V Resolution... Creep (max) % (20 min.) Temperature, Operating to 250 F Temperature, Compensated to 160 F Zero (max)... ±0.005% F.S./ F Span (max)... ±0.005% Rdg./ F Strain Gage Type... Bonded Foil Excitation (calibration)... 10VDC Bridge Resistance ohms Wiring Code (std) 15,000-50,000 lb... #1 (see Appendix Page AP-8) 75,000-3,000,000 lb... #2 (see Appendix Page AP-8) Electrical Termination* 15, ,000 lb... Cable exit, 5 ft. 200,000-3,000,000 lb... PTIH-10-6P Mating Connector (not incl.) 75,000-3,000,000 lb... PT06A-10-6S LOAD HIGH CAPACITY CANISTER Casing Material... Stainless Steel Deflection Full Scale " to 0.003" *Cable exit is not hermetic unless Optional cable code 6I is ordered. Lifting eyes are standard on units 100,000 lbs and over. A B Outside Range Diameter Weight (Lbs) Height A" B" Thread (Lbs) 15,000; 25, /4-28 UNF , /2-20 UNF ,000; 100, /4-16 UNF ,000; 300, /4-16 UNF ,000; 500,000; 600, UNF 30 1,000, UNF 55 2,000, UNF 150 2,600, UNF 200 3,000, UNF 300 LO-17
24 AVAILABLE with Signature Calibration SEE PG. IN-5 Rod End In-Line Tension Load Cells Models RM, RH and RF Sensotec Sensors LO TO 200,000 LBS. HERMETICALLY SEALED 0-5VDC OR 4-20mA OPTION INTERNALLY AMPLIFIED UNITS (Optional) Model RM, RH and RF Rod End In-Line load cells are designed with a unique sensing element. This unique design results in rejection of off center loads. In addition, side load resistance has been enhanced in the 2,000 lb. to 50,000 lb. range. Each unit is constructed of 17-4 PH stainless steel and is hermetically sealed for use in corrosive and very high humidity environments. Load Ranges... Non-repeatability (max)... Output (std)... Resolution... Linearity & Hysteresis lbs ,000 lbs... 75, ,000 lbs... Temperature, Operating... Temperature, Compensated... -Zero (max)... -Span (max)... Strain Gage Type... Excitation (calibration)... Excitation (acceptable)... Insulation Resistance... Bridge Resistance... Shunt Calibration Data... Wiring Code (std)... Electrical Termination (std) to 50,000 lbs... 75,000 to 200,000 lbs... Mating Connector (not incl.) 2000 to 50,000 lbs... 75,000 to 200,000 lbs... Static Overload Capacity... Thread Size... Deflection - Full Scale 100 to 5000 lbs to 200,000 lbs... Casing Material... Outputs Avaialble... Options (See Appendix) Model RM Model RH Model RF Model RM, Model RH, Model RF 2000 to 200,000 lbs. ±0.05% F.S. 2mv/v ±0.2% F.S. ±0.15% F.S. ±0.2% F.S. -65 F to 250 F 60 F to % F.S./ F.005% Rdg./ F Bonded foil 10VDC Up to 15VDC or AC VDC 350 ohms Included #2 (See Pg. AP-7) PTIH-10-6P or equiv. (Hermetic stainless) MS3102E-14S-6P PT06A-10-6S or equiv. MS3106A-14S-6S or equiv. 50% over capacity See dimension table.003".004" Stainless Steel 0-5VDC, 4-20ma Temp. compensation 1b, 1c, 1d, 1e, 1f; Electrical terminations 6e, 6f, 6g, 6i, 6j; Int. shunt cal 8a (See pg. AP-18) Signature calibration 53e Consult factory for A & B dimensional changes when ordering non-standard electrical termination. Premium Options: 1i; 2b, 2c 2j, 2k; 3a, 3d; 9a, 9b; 12b (See Pg. AP-18) Accessories: Mating connectors and connector/cable assemblies; Rod end attachments for RM (See Pg. AP-2)
25 Model RM Model RH Model RF n A l k L n 2 l TYP. k B m D DIA. k m T n L 1 l Model RM Model RH Model RF Male/Male Frame Size Matrix Male/Female Female/Female Frame Size Matrix Order D" Order Order D" Code Dia. L1" A" B" L2" Code Code Dia. L1" A" B" AL See bottom AL419 AL row of AL AL420 AL order code AL chart. AL424 AL L2" See bottom row of order code chart. 1. ORDER CODE SELECTION CHART: Locate the load range and thread required for your application on the chart below. The correct ORDER CODE is indicated where the load range and thread type intersect. Note the option code indicated for your thread size. Highlighted order codes indicate EXAMPLE: AL415 preferred range/thread configurations. Standard Ranges Model RM - Male/Male Thread Sizes & Option Codes 13a 13b 13c 13d 13e Range 1/2-20 3/4-16 7/ /2-12 2,000 lbs. AL413 AL413 AL413 3,000 lbs. AL413 AL413 AL413 4,000 lbs. AL413 AL413 AL413 5,000 lbs. AL413 AL413 AL413 7,500 lbs. AL415 AL415 AL415 AL417 10,000 lbs. AL415 AL415 AL415 AL417 15,000 lbs. AL415 AL415 AL415 AL417 20,000 lbs. AL415 AL415 AL417 30,000 lbs. AL417 50,000 lbs. AL417 L2 Length.95".95".95" " 1.5" Load Ranges 75,000 lbs. or 100,000 lbs. 150,000 lbs. or 200,000 lbs. Non-standard Ranges Model RM, Order Code AL411 Thread Type 2-1/2-12 UN 3-1/2-8 UNF D" L1" L2" INDICATE LOAD RANGE: From the table below, choose the order code for your LOAD RANGE. EXAMPLE: AL415 EJ Standard Ranges Model RH - Male/Female Model RF - Female/Female Thread Sizes & Option Codes 13a 13b 13c 13d 13e Range 1/2-20 3/4-16 7/ /2-12 2,000 lbs. RH AL419 AL419 RF AL414 AL414 3,000 lbs. RH AL419 AL419 RF AL414 AL414 4,000 lbs. RH AL419 AL419 RF AL414 AL414 5,000 lbs. RH AL419 AL414 RF AL414 AL414 7,500 lbs. RH AL420 AL420 AL420 AL424 RF AL416 AL416 AL416 AL418 RH AL420 AL420 AL420 AL424 10,000 lbs. RF AL416 AL416 AL416 AL418 RH AL420 AL420 AL420 AL424 15,000 lbs. RF AL416 AL416 AL416 AL418 RH AL420 AL420 AL424 20,000 lbs. RF AL416 AL416 AL418 RH AL424 30,000 lbs. RF AL418 RH AL424 50,000 lbs. RF AL418 L2 Length.75".95".95" 1.0" 1.5" LOAD ROD END TENSION Load Order Range Code 2,000...DL 3,000...DN 4,000...DP 5,000...DR 7,500...DT Load Order Range Code 10,000...DV 15,000...EJ 20,000...EL 30,000...E 50,000...EP Load Order Range Code 75,000...ER 100,000...ET 150,000...FJ 200,000...FL Non-standard Ranges Model RH, Order Code AL425 Model RF, Order Code AL412 Load Ranges 75,000 lbs. or 100,000 lbs. 150,000 lbs. or 200,000 lbs. Thread Type 2-1/2-12 UN 3-1/2-8 UNF D" L1" L2" INDICATE THREAD SIZE: The option code for your THREAD SIZE is shown on the order code selection chart. EXAMPLE: AL415 EJ, 13d LO-25
26 AVAILABLE with Signature Calibration SEE PG. IN-5 Rod End In-Line Compression-Tension Load Cells Models RGM, RGH and RGF COMPRESSION-TENSION 2000 TO 50,000 LBS. HERMETICALLY SEALED 0-5VDC OR 4-20MA OPTION Model RGM Model RGH Model RGF (Order Code AL426) (Order Code AL427) (Order Code AL428) The Model RGM, RGH, and RGF In-Line load cells are high quality, hermetic, rugged load cells capable of withstanding significant off-axis loads, making them an ideal choice for in-line compression measurement or tension measurement where side lading cannot be completely controlled. The flexible mounting options make applications easier to implement, and the all stainless steel, hermetic construction is well suited to corrosive and very high humidity environments. Sensotec Sensors INTERNALLY AMPLIFIED UNITS (Optional) Load Ranges... Non-repeatability (max)... Output (std)... Resolution... Linearity & Hysteresis Temperature, Operating... Temperature, Compensated... -Zero (max)... -Span (max)... Strain Gage Type... Excitation (calibration)... Excitation (acceptable)... Insulation Resistance... Bridge Resistance... Shunt Calibration Data... Wiring Code (std)... Electrical Termination (std)... Static Overload Capacity... Deflection - Full Scale... Casing Material... Outputs Available... Options (See Appendix) 2000 to 50,000 lbs. ±0.05% F.S. 1mV/V (nom.) 0.25% F.S. -65 F to 250 F 60 F to % F.S./ F.005% Rdg./ F Bonded foil 10VDC Up to 15VDC or AC VDC 700 ohms Included #2 (See Pg. AP-8) PTIH-10-6P or equiv. (Hermetic stainless) 50% over capacity.003 Stainless Steel 0-5VDC, 4-20mA Temp. compensation 1b, 1c, 1d, 1e, 1f; Electrical terminations 6e, 6f, 6g, 6i, 6j; Int. shunt cal 8a Signature calibration 53e Premium Options: 1i; 2b, 2c 2j, 2k; 3a, 3b, 3d; 9a, 9b; 12b Accessories: Mating connectors and connector/cable assemblies; Rod end attachments for RGM LO-26
27 Model RGM (Order Code AL426) Model RGH (Order Code AL427) Model RGF (Order Code AL428) n A l k L n 2 l TYP. k B m D DIA. k m l T TYP. n L 1 l RGM RGH RGF Available Ranges D Thread L2 L1 L1 L1 A * B * 2000, 3000, 5000 lbs /4 16 UNF ,000; 15,000 lbs /2 12 UNF ,000; 50,000 lbs UNF Extraneous Loads Side Load Allowable Extraneous Loads Bending Torque (% of Load Capacity) Lbs Inch Lbs All Capacities 20% 20% LOAD ROD END COMPRESSION/TENSION LO-27
28 ALL WELDED CONSTRUCTION AMPLIFIED OUTPUT AVAILABLE Force Sensing Clevis Pin Model LP Sensotec Sensors Model LP load pins are designed to be installed where pins or bolts are carrying a load. Applications which involve the use of shackle pins, clevis pins and pully shafts are prime examples of where force sensing clevis pins can provide accurate, real time monitoring of load forces. The Model LP features hermetic, welded stainless steel construction and is available with a standard PTIH-10-6P connector or an optional submersible cable. These rugged clevis pins provide excellent long term stability and reliable operation under severe operating conditions. Load Ranges Non-Linearity and Hysteresis (max). Non-Repeatability (max) Output Model LP Order Code AL to 200,000 lbs. From 0.5%, consult factory 0.15% of F.S. 1mV/V nominal Temperature, Operating F to 250 F Temperature, Compensated F to 160 F - Zero (max) % of F.S./ F - Output (max) % of Load/ F Excitation (calibration) VDC Wiring Code (std) #2 Electrical Termination (std) PTIH-10-6P Mating Connector (not incl.) PT06A-10-6S or equivalent Static Overload Capacity without Breaking Casing Material % F.S ph stainless steel Options (See Appendix) Internal amps 4-20mA (2-wire) intrinsically safe amp 2n; 4-20mA output (2-wire) 2k; 0-5 VDC output 2a; ±5 VDC (4-wire) 2b; 0-10 VDC output 2t; ±10 VDC (4-wire) 2w; Integral underwater cable 6i. Installation Standard uses for SENSOTEC Clevis Pins include tongue and yoke shackles and tension pulleys. Clevis pins are also ideal for use in web tension applications. Consult SENSOTEC for web tension measurement kits from 200 to 500,000 lbs. APPLY LOAD UNIFORMLY TO CENTER SECTION SUPPORTING LOADS LO-38
29 Model LP (Order Code AL441) KEY OPTIONAL APPLY LOAD UNIFORMLY TO CENTER SECTION SNAP RING Capacity A Dia. B C D E F H J KEY DIA. L GROOVE DIA. N , N/A , ,000, 12, ,000, 20, , LOAD FORCE SENSING CLEVIS PIN KEY OPTIONAL APPLY LOAD UNIFORMLY TO CENTER SECTION Capacity A Dia. C D E F H J KEY DIA. 50, , , , , , Note: The Model LP is available in both standard and custom sizes. Consult Sensotec if you require an applicationspecific design not shown on this data sheet LO-39
30 0.03% NON-LINEARITY 5 TO 20,000 lbs. COMPACT SIZE HERMETICALLY SEALED OPTION Precision Tension Load Cells Models 81 and 82 Models 81 and 82 load cells combine both a compact form and high precision to offer a superior tension force transducer. The one-piece S-shaped design achieves a maximum non-linearity of 0.03% full scale for load ranges from 100 to 20,000 lbs. Additional features include minimal temperature effects on zero and span of 0.001% and % per degree F respectively. Models 81 and 82 load cells are well suited for steelyard rod conversions. Additional applications include converting mechanical weigh bridges and platform scales into electronic scales. Load Ranges... Non-Linearity (max)... Hysteresis... Non-Repeatability (max)... Output... Resolution... Temperature, Operating... Temperature, Compensated... Zero (max)... Span (max)... Strain Gage Type... Excitation (calibration)... Bridge Resistance... Wiring Code (std)... Electrical Termination (std)... Static Overload Capacity... Material 5 to 250 lbs to 20,000 lbs... Model 81 (Tension Only) Order Code BL433 5 to 250 lbs. ±.05% F.S. ±.03% F.S. ±.02% F.S. 3mV/V* 0 F to 130 F 30 F to 130 F.001% F.S./ F.0008% Rdg./ F Foil 10VDC 350 ohms #1 (See Pg. AP-8) Cable (5 ft.) 50% over capacity Aluminum N.A. Model 82 (Tension Only) Order Code BL to 20,000 lbs. ±.03% F.S. ±.02% F.S. ±.01% F.S. 2mV/V 0 F to 130 F 30 F to 130 F.001% F.S./ F.0008% Rdg./ F Foil 10VDC 350 ohms #1 (See Pg. AP-8) Cable (5 ft.) 50% over capacity Aluminum Stainless Steel Model 81 (Order Code BL433) Available Ranges H A B Thread 5; 10; 25; 50; /4-28 UNF /8-24 UNF Model 82 (Order Code BL434) Available Ranges H A B Thread 100; 250; /4-28 UNF 500; 1000; 2000; /2-20 UNF /4-16 UNF 10,000; 20, /4-12 UNF LO-28 NOTE: Optional hermetically sealed construction for Model 82 above 500 lbs. * 5lb. output is 2mV/V.
31 THRU-HOLE DESIGN 15, ,000 LBS. Donut Shaped Load Cell Model TH LINEARITY TO 0.25% Model TH (Compression Only) Model TH Donut Shaped Load Cell features a smooth thru-hole design for use in applications which require the load structure to pass through the cell. Such applications include bolt force measurement, post or leg mount, and rolling mill systems. Load ranges as low as 15,000 pounds and as great as 200,000 pounds can be measured within a maximum full scale non-linearity of ±0.25% F.S. This model is used in compression applications. For optimum performance, this load cell must be mounted between load surfaces which are flat and parallel. The Model TH Donut Shaped Load Cell is designed to provide the customer with an internal hole diameter which is large relative to the outside diameter. The Model TH is a small size, high capacity load cell. Load Ranges... Non-linearity (max)... Hysteresis (max)... Non-repeatability (max)... Output... Resolution... Model TH (Compression Only) Order Code BL911 15,000 to 200,000 lbs. ±0.25% F.S. ±0.25% F.S. ±0.1% F.S. 2mV/V Temperature, Operating F to 250 F Temperature, Compensated F to 160 F - Zero (max) % F.S./ F - Span (max) % Rdg./ F LOAD DONUT Strain Gage Type... Excitation (calibration)... Bridge Resistance... Wiring Code (std)... Electrical Termination (std)... Bonded Foil 10VDC NOM 350 ohms #1 (See Pg. AP-8) Teflon cable (5ft.) Static Overload Capacity... 50% over capacity Casing Material... Stainless steel Deflection Full Scale " Model TH (Order Code BL911) Available Ranges 0.D" H" I.D." 15,000; 20,000 lbs ,000; 50,000 lbs ,000; 100,000 lbs ,000 lbs ,000 lbs Options (See Appendix) Temperature compensated 1b, 1c, 1f; Electrical termination 6j; Special calibration 9a, 9b Premium Options: 1g, 1h; 12b LO-29
32 THRU-HOLE DESIGN 150 GMS - 30,000 LBS. Donut Shaped Load Cells Model D FLEXIBLE DESIGN The Model D Donut Shaped Load Cell features a smooth thru-hole design perfect for applications which require the load structure to pass directly through the cell. Such applications include bolt force measurements, clamping forces, and monitoring overloads. Load ranges as low as 150 grams and as great as 30,000 pounds can be measured within a maximum full scale nonlinearity and hysteresis of ±0.5% F.S. These models are used in compression applications and are available in multiple hole sizes. For optimum performance, these cells must be mounted between load surfaces which are flat and parallel. The Model D miniature load cell is designed to have a minimum thickness. Load Ranges... Non-linearity and Hysteresis (max) Non-repeatability (max)... Output... Resolution... Model D (Compression Only) Model D (Compression Only) 150 gms to 30,000 lbs. ±0.5% F.S. ±0.1% F.S. 20mV/V (gram units) 2mV/V (5 lb. and above) Temperature, Operating F to 250 F Temperature, Compensated F to 160 F - Zero (max) % F.S./ F (5 lb. and above);.01%/ F (gram units) - Span (max) % Rdg./ F (5 lb. and above);.02%/ F (gram units) Strain Gage Type... Excitation (calibration)... Bridge Resistance... Wiring Code (std)... Electrical Termination (std)... Semi conductor (gram units) Bonded foil (5 lb. and above) Semi conductor 5V Bonded foil 10V 500 ohms (gram units) 350 ohms (5 lb. and above) #1 (See Pg. AP-8) Teflon cable (5 ft.) Overload, Safe... Casing Material... Model D (Order Code BL912) Selection Guide 150 gms. to 100 lbs. units Available Ranges O.D. I.D. H Excitation 150; 250; 500; 1000 gms VDC 5; 10 lbs VDC 25; 50; 100 lbs VDC Options (See Appendix) 50% over capacity Stainless Steel Temperature compensated 1b, 1c, 1f; Special calibration 9a, 9b Premium Options: 1g ( 5 lb. only); 12b LO-32
33 Selection Instructions for Larger Capacity Units 30,000 lbs. Shown below are three separate outline drawings for the Model D Load Cell. The frame size selection guide below indicates that with a single shell size (outside diameter), different donut holes are available. For example, in the small frame size (A) it is possible to select a 250 lb. load cell with a nominal hole size of 1/8" (P), 3/16" (Q), 1/4" (R), or 3/8" (S) diameter. We manufacture the actual hole dimensions to provide some clearance; for example the 1/8" (P) diameter dimension, the actual dimension is 0.128". HOW TO ORDER: SPECIAL ORDER INSTRUCTIONS Frame Size Selection Guide 1. Specify the order code (See frame size A, B or C) 2. State the load range required in pounds and range code. 3. State the nominal hole diameter letter. e.g. Model D: BL914CN R (1/4 inch) [250 lbs.] Hole Letters P Q R S T V W Y Z Nominal Hole Dia. 1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" Actual Hole Dia..128".193".266".391".532".656".781" 1.032" 1.281" 100 lbs. A A A A 250 lbs. A or B A or B A or B A or B B B 500 lbs. A or B A or B A or B A or B B B 1,000 lbs. A or B A or B A or B B B B 2,000 lbs. A, B or C A, B or C A, B or C B or C B or C B or C C C C 3,000 lbs. B or C B or C B or C B or C B or C C C C C 5,000 lbs. B or C B or C B or C B or C B or C C C C C 7,500 lbs. B or C B or C B or C B or C B or C C C C C 10,000 lbs. B or C B or C B or C B or C B or C C C C C 15,000 lbs. C C C C C C C C C LOAD DONUT 20,000 lbs. C C C C C C C C C 30,000 lbs. C C C C C C C C C Options FRAME SIZE A ORDER CODE BL913 FRAME SIZE B ORDER CODE BL914 *Choose Hole Dia. from Selection Guide above. FRAME SIZE C ORDER CODE BL915 LO-33
34 25 GMS TO 10 LBS. Minigram Beam Load Cells Models MBL and MBH MINIATURE SIZE Model MBL/Model MBH Models MBL and MBH Minigram Beam Load Cells are engineered to measure very low bending forces and still achieve an impressive 0.1% full scale non-linearity and hysteresis. Built-in overload stops are incorporated to provide additional reliability. Miniature dimensions allow easy unit integration into existing systems. Model MBL uses semiconductor gages and is available for load ranges from 25 to 1000 grams. Model MBH uses foil gages and is available for load ranges from 150 grams to 10 lbs. Model MBL Model MBH Order Code BL341 Order Code BL342 Load Ranges gms to 1000 gms 150 gms to 10 lbs Non-Linearity and Hysteresis (max)... ±0.1% F.S. ±0.1% F.S. Non-Repeatability (max)... ±0.03% F.S. ±0.03% F.S. Output... 20mV/V 2mV/V Resolution... Temperature, Operating... 0 F to 200 F 0 F to 200 F Temperature, Compensated F to 160 F 60 F to 160 F - Zero (max) % F.S./ F.005% F.S./ F - Span (max)....02% Rdg./ F.005% Rdg./ F Strain Gage Type... Bonded semiconductor Bonded foil Excitation... 5VDC 5VDC Bridge Resistance ohms 350 ohms Wiring Code (std)... #1 (See Pg. AP-8) #1 (See Pg. AP-8) Electrical Termination (std)... Cable (5 ft.) Cable (5 ft.) Overload, Safe 400% over capacity 400% over capacity or 20 lbs., whichever is less Available Ranges Model MBL (Order Code BL341) 25; 50; 100; 150; 250; 500; 1000 gms Model MBH (Order Code BL342) 150; 250; 500; 1000 gms; 5; 10 lbs. Options (See Appendix) Model MBL or Model MBH Temperature compensation 1b; 1c; 1f. Premium Options: 1i; 6d; 9a LO-34
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