RA / Functional description 1/10. 4/3-, 4/2- and 3/2 Directional Control Valves Model WE 6.. /E, Series 6X with wet pin AC or DC solenoids

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1 4/3-, 4/- and 3/ Directional Control Valves Model WE 6.. /E, Series 6X with wet pin C or DC solenoids Size 6 (D 03) up to 5100 SI (350 ar) up to 1 GM (80 L/min) R 3 178/06.98 R 3 178/08.99 Replaces: Features: Direct operated, solenoid controlled directional spool valve, heavy duty construction Mounting pattern to ISO/DIS NF 3.5. MR1 and NSI 93.7 D03 Suplates see data sheet R Removale coils for quick replacement, or conversion, in C or DC voltages Dual frequency solenoids C voltage with 50 or 60 Hz operation Individual electrical connectors Wet pin core tues, with high pressure tank capacity, standard. H/ 397/93 Model 4 WE 6...6X/EG 4 N9Z45 Functional description Model 4 WE 6 E 6X/...E 6 Directional control valves Model WE 6 are solenoid operated directional spool valves. hey control the start, stop and direction of flow. hey consist of housing (1), one or two solenoids (), control spool (3) return spring(s) (4). Unengaged, control spool (3) is held centered, y means of return spring(s) (4) (except for detented spool). Control spool (3) is shifted y wet pin solenoids (). o guarantee satisfactory operation, ensure that the solenoid core tue is filled with oil. Cycling the valve will typically ensure core tues have filled with oil. he force of solenoid () extends push-pin (5) against control spool (3), moving it left or right from a neutral position. his provides flow from to and to or to and to. When solenoid () is de-energized, control spool (3) returns to center y return springs (4). Manual override (6) allows activating the control spool (3) without electrical power. 4 () 4 Model 4 WE 6.. 6X/ O E... (only for spools, C and D) his design permits switching positions with solenoids and no detent. When the solenoids are de-energised there is no defined neutral position. Model 4 WE 6..6X/ OF E... (only for spools, C and D) his design permits switching positions with solenoids and detent. Energizing either solenoid, however, only one at a time, for approx. 100 ms is sufficient to shift spool (3) and maintain a position on the detent. Orifice Insert (Model 4 WE 6..6X/E /..) o limit maximum flows, orifice inserts are optionally availale. rimarily, the orifice insert is intended to prevent flow rates in excess of the maximum performance data of the valve (see page 4). he insert is installed in port, however, will fit any of the valve ports. Example: 4 WE 6E 6X/EG4ND/1 = 1. mm orifice in port. 6 R ring 9.81 x 1.5 x /10

2 R 3178/ /08.99 Ordering codes 3 service ports = 3 4 service ports = WE 6 6X E * Further details in clear text Size 6 = 6 Spool e.g. C, E, E, E etc. 1) For possiilities, see elow Series 60 to 69 (60 to 69: externally interchangeale = 6X Spring return = No code Without spring return = O Without spring return ut with detent = OF High performance solenoid = E wet pin (oil-immersed) with removale coil 4 V DC = G4 110 V C 50/60 Hz or = W V 60 Hz 96/196 V DC solenoid with uilt-in rectifier, angled plug, for connection to 110 V/0 V = W110R C, frequency-independent (possile with Z55 or conduit ox) = W0R For other ordering codes for different voltages and frequencies see page 3 With protected manual override (Standard) = N9 Covered manual override, with ruer oot = N Without manual override = No code No code = V = NR seals FM seals ttention! he compatiility of the seals and pressure fluid must e taken into account! No code = 08 = 10 = 1 = Without cartridge throttle hrottle Ø (0.8 mm) hrottle Ø (1.0 mm) hrottle Ø (1. mm) pplicale if flow exceeds performance limit of valve, installed in port ype of electrical connection to data sheet R Direct solenoid connections K4 3) = Without angled plug connector(s) Central solenoid connections D = erminal ox with 1/" N conduit conn. DL = erminal ox with two 1/" N conduit connections and light(s) NSI M plug-pin type connectors (without female end) DK3 = erminal ox with 3-pin conn. (single solenoid) DK5 = erminal ox with 5-pin conn. (dl. solenoid) DK3L= erminal w/ 3-pin conn. & light(s) (sgl. sol.) DK5L= erminal w/ 5-pin conn. & light(s) (dl. sol.) DK4L = erminal ox w/surge suppression 4 ) 3 ) For additional connectors, see page 9 4 ) Surge suppression, 4VDC only, with 4 pin micro connector Example: 4WE6E6X/E94N9DK4L Symols.../O...../OF.. = 1 ) Example: Spool E with switching position "a" Order code 4 WE6 E 6X/EW 110 NK4 ) Symol E1 : / pre-opening Caution: e aware of pressure intensification in differential cylinders =. 1) =. = E 1) = E1- ) = M = = Q = C = F = R = D = G = = = H = J = U = V = Y = L = W /10

3 echnical data (For applications outside these parameters please consult us) General Installation position Optional mient temperature, max. t F ( C) 1 (50) Weight Single solenoid valve m ls (kg) 3. (1.45) Valve with solenoids m ls (kg) 4.3 (1.95) R 3 178/06.98 Hydraulic Operating pressure ort,, p SI (ar) 5100 (350) ort p SI (ar) up to 3050 (10) DC; up to 30 (160) C Where symols and occur, port must e employed as a drain port if the operating pressure is aove the permitted tank pressure. Flow, max. q V GM (L/min) up to 1 (80) DC; up to 15.8 (60) C Cross section of flow (switching position 0): for symol Q in (mm ) approx. 6 % of nominal cross section for symol W in (mm ) approx. 3 % of nominal cross section Hydraulic fluid Mineral oil (HL, HL) to DIN ); Fast io-degradale pressure fluids to VDM (also see R 90 1); 1) Suitale for NR and FM seals HEG (rape seed oil) 1); HEG (olyglycol) ); HEES ) Only suitale for FM seals (synthetic ester) ); other fluids on request Hydraulic fluid t F ( C) to 176 ( 30 to 80) (NR seals) emperature range 4 to 176 ( 0 to 80) (FM seals) Viscosity range ν SUS (mm /s) 35 to 30 (.8 to 500) Fluid cleanliness Maximum permissile degree of contamination of fluid to ISO 4406 Class 18/15. We therefore recommend a filter with a minimum retention rate of ß Electrical ype of voltage DC voltage C voltage vailale voltages 1 ) (for ordering codes U V 1, 4, 4, 60, 96, 110, 4, 110, 10, 17, 0, 40 for C voltages see elow) 180, 196, 0 50/60 Hz ower consumption W 30 Holding current V 50 In-rush current V 0 Duty cycle continuous continuous Shifting time to ON ms 5 to to 0 ISO 6403 OFF ms 10 to 5 15 to 40 Shifting frequency Sw/h up to up to 700 Insulation Exceeds NEM class Exceeds NEM class Coil temperature t F ( C) up to 30 (150) up to 356 (180) 1 ) Special voltages on request When making the electrical connection, the ground screw ( E) must e connected to earth ground Note on C solenoids hese solenoids may e used with or 3 voltage/frequency relationships: e.g. solenoid type W110 for 110 V, 50 Hz 110 V, 60 Hz 10 V, 60 Hz Order codes W4 W110 4 V, 50 Hz 4 V, 60 Hz 110 V, 50 Hz 110 V, 60 Hz 10 V, 60 Hz Order codes W17 W0 17 V, 50 Hz 17 V, 60 Hz 0 V, 50 Hz 0 V, 60 Hz 40 V, 60 Hz 3/10

4 R 3 178/06.98 Directional valve solenoid power limits, measured at ν = 190 SUS (41 mm /s) and t = 1 F (50 C) ecause of silting, the shifting function of the valves is dependent upon filtration. o otain the maximum flow values shown, full filtration of 5 µm is recommended. he flow forces acting within the valve also influence performance. In 4-way valves, the data provided is for applications with directions of flow (flow from to and an equal, simultaneous return from to, see tale). If only one direction of flow is required, for example, when a 4- way valve has one port plugged, or unalanced flows from large rod cylinders, the permissile flow in critical cases can e consideraly lower. he or spool (3-way) can e used as an approximation of the limited flow performance. erformance limits measured with solenoids at operating temperature, 10 % undervoltage and without tank port pressure. DC solenoid C solenoid C solenoid e.g. G 4: 4 V e.g. W110: 110 V, 50 Hz (see elow) e.g. W110: 110 V, 60 Hz (see elow) Curve Symol Curve Symol Curve Symol 1, 1 ) 11, 1 ) 19, 1 ) V 1 V 0 V 3, 13, 1, 4 F, 14 F, F, 5 J 15 G, 3 G, 6 G, H, 16 H 4 J, L, U 7 /O, /OF, L, U 17 /O, /OF, C/O, C/OF 5 /O, /OF, Q, W 8 C, D, Y D/O, D/OF, E, E1 ), J, L 6 C, D, Y 9 M M, Q, R 3 ), U, W 7 H 10 E,E1 ), R 3 ), C/O, C/OF 18 C, D, Y 8 C/O, C/OF, D/O, D/OF, E, D/O, D/OF, Q, W E1 ), M, R 3 ) Operating pressure in SI (ar) DC Solenoid (350) 5000 (300) (00) (100) ) With mal override ) / pre-opening 3) Return flow from actuator to tank DC solenoid Curves 1 to 10 1, Volt 4, and 96 4 Volt typical stock (10) (0) (30) (40) (50) (60) (70) (80) Flow in GM (L/min) 4/10

5 R 3 178/06.98 Directional valve solenoid power limits, measured at ν = 190 SUS (41 mm /s) and t = 1 F (50 C) Operating pressure in SI (ar) C Solenoid (350) 5000 (300) (00) (100) C solenoid Curves Solenoid possiilities W4 4 V, 50 Hz 11 W V, 50 Hz to 10 V, 60 Hz 18 W17 17 V, 50 Hz W0 0 V, 50 Hz 40 V, 60 Hz (10) (0) (30) (40) (50) (60) Flow in GM (L/min) Operating pressure in SI (ar) (350) (300) (00) (100) C Solenoid C solenoid Curves Solenoid possiilities 19 W4 4 V, 60 Hz to W V, 60 Hz 8 W17 17 V, 60 Hz W0 0 V, 60 Hz (10) (0) (30) (40) (50) (60) Flow in GM (L/min) erformance curves, measured at ν = 190 SUS (41 mm /s) and t = 1 F (50 C) ressure drop in SI (ar) (11) (10) (8) (6) (4) () p-q V -curves (0) (40) (60) Flow in GM (L/min) (80) Symol hrough flow direction , 3 3 C D, Y E F H 4 J, Q L M R V W 1 1 U G /10

6 R 3 178/06.98 Unit dimensions, valve with DC solenoid: dimensions in inches (millimeters) 1/" N (31) 1.80 (3.5) 3.41 (86.9) (43.5) 1.77 (45) 9 1/" N (40.5) (15) 4, 4a (15) 0.6 (15) (87.8) ø0.370 (9.4) øl.09 (5.3) (4) 3.37 (85.5) 3.60 (91.5) 4a (14).0 (50.5) (8.5) 11.7 (69) 5.74 (145.7) 8.09 (05.4) (145.7) 0.33 (8.5) (3).0 (50.5) 0.55 (14) Solenoid a 1. Solenoid Manual override N9 (standard) only possile manual operation to 75 SI (50 ar). Do not damage the manual override ore. Handkno part # RR may e used. 3 Dimension for solenoid with manual override "N", (ruer oot covered) 4 ngled plug Z45 4a ngled plugs type Z55 and Z55L 6 Nameplate 7 R-ring 9.81 mm x 1.5 mm x 1.78 mm 8 Screw cap for single solenoid valve 9 Space required to remove plug 10 Space required to remove coil 11 Locknut ightening torque = 35 in-ls (4 Nm) 1 Mounting pattern to ISO/DIS NF MR1 and NSI 93.7 D 03 Suplates: G341/1 (SE-6), G34/1 (SE-8), G50/1 (SE-10) to data sheet R and valve mounting olts 10-4 UNC x " (M5 x 50mm), ightening torque = 6.5 ft-ls (8.9 Nm), must e ordered separately. 13 Hole for locating pin, 0.3 in (3 mm) 14 Conduit ox variation, model D or DL /4.0 in 0.01/100 mm 3 (R max 4) Required surface finish of interface when mounting the valve without our suplate 6/10

7 Unit dimensions, valve with C solenoid: dimensions in inches (millimeters) R 3 178/ /" N (3.5) 3.41 (86.9) (43.5) 1.77 (45) 9 1/" N 1.0 (31) (40.5) (15) 4, 4a (15) 0.6 (15) (87.8) ø0.370 (9.4) ø0.09 (5.3) (4) 3.6 (9) 3.86 (98) 4a 1.75 (44.5) (17) (8.5) (69) (8.5) (3) (143.5) (143.5) (17) (01) (44.5) Solenoid a 1. Solenoid Manual override N9 (standard) only possile manual operation to 75 SI (50 ar). Do not damage the manual override ore. Handkno part # RR may e used. 3 Dimension for solenoid with manual override N (ruer oot covered) 4 ngled plug type Z45 4a ngled plugs type Z55 and Z55L 6 Nameplate 7 R-ring 9.81 mm x 1.5 mm x 1.78 mm 8 Screw cap for single solenoid valves 9 Space required to remove plug 10 Space required to remove coil 11 Locknut ightening torque = 35 in-ls (4 Nm) 1 Mounting pattern to ISO/DIS NF 3.5. MR1, and NSI 93.7 D 03 Suplates: G 341/1 (SE-8), G 34/1 (SE-8), G 50/1 (SE-10) to data sheet R Valve mounting olts 10-4 UNC x " (M5 x 50) ightening torque = 6.5 ft-ls (8.9 Nm), must e ordered separately. 13 Hole for locating pin, Ø 0.3 in (3 mm) 14 Conduit ox variation, model D or DL /4.0 in 0.01/100 mm 3 (R max 4) Required surface finish of interface when mounting the valve without our suplate 7/10

8 R 3 178/06.98 Ordering code, availale spare parts and seals Individual connections a Central connections Spare parts Solenoid DC Voltage C Voltage Item Description Voltage Order No. Voltage Order No. 157a Coil for individual connection 1 V RR V, 50/60 Hz RR V RR V, 50/60 Hz RR Coil for central connection 1 V RR V, 50/60 Hz RR V RR V, 50/60 Hz RR Seal kit Hand nut for pole tue w/o manual override RR RR and pole tue with protected manual override Seal kit Hand nut for pole tue with manual override RR RR Seal kit Valve: lug connector Z Item Seal Material Order numer 113 NR seals RR FM seals RR Seal kit Valve: Conduit ox D Item Seal Material Order numer 113 NR seals RR FM seals RR /10

9 Ordering code, plug-in connectors to DIN and ISO 4400 for component plug "K4" R 3 178/ /08.99 For further plug-in connectors see R Valve side Color Without circuitry With indicator light 1 40 V Material no. With indicator light and With LED & rectifier With rectifier Z diode protective circuit 4 40 V 1 40 V 4 V hread a grey RR g 11 lack RR g 11 a/ lack RR RR RR RR g 11 a red/rown RR / N lack RR / N a/ lack RR RR RR / N 9/10

10 R 3 178/06.98 Notes: Mannesmann Rexroth Corporation Rexroth Hydraulics Div., Industrial, 315 City Line Road, ethlehem, el. (610) Fax: (610) Rexroth Hydraulics Div., Moile, 1700 Old Mansfield Road, Wooster, OH el. (330) Fax: (330) /10 ll rights reserved Suject to revision rinted in U.S..

11 Notes: R 3 178/06.98 Mannesmann Rexroth Corporation Rexroth Hydraulics Div., Industrial, 315 City Line Road, ethlehem, el. (610) Fax: (610) Rexroth Hydraulics Div., Moile, 1700 Old Mansfield Road, Wooster, OH el. (330) Fax: (330) ll rights reserved Suject to revision rinted in U.S.. 11/10

12 R 3 178/06.98 Notes: Mannesmann Rexroth Corporation Rexroth Hydraulics Div., Industrial, 315 City Line Road, ethlehem, el. (610) Fax: (610) Rexroth Hydraulics Div., Moile, 1700 Old Mansfield Road, Wooster, OH el. (330) Fax: (330) /10 ll rights reserved Suject to revision rinted in U.S..