Bellevue Expansion. Jerry Hall Vice President Network & Service Management
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1
2 Bellevue Expansion Jerry Hall Vice President Network & Service Management
3 Freight Wants to Move through Bellevue
4 Bellevue Expansion Current Handling Philadelphia Area to BNSF Handling & Dwell Locations: Camden Conway Elkhart Chicago
5 Bellevue Expansion Handling after expansion Philadelphia Area to BNSF Handling & Dwell Locations: Camden Bellevue
6 Bellevue Expansion Current Handling Southeast to UP (Pacific Northwest) Handling & Dwell Locations: Chattanooga Elkhart Chicago
7 Bellevue Expansion Handling after expansion Southeast to UP (Pacific Northwest) Handling & Dwell Locations: Chattanooga Bellevue
8 Tools to Measure and Understand Traffic Flows ABC Algorithmic Blocking & Classification What does it do? For each waybill, it identifies the classification codes to generate the shortest shipment route based on minimum miles and handlings.
9 Tools to Measure and Understand Traffic Flows - OPD Operating Plan Developer What does it do? Enables NS to quantify the impact to car miles, train miles, circuitous miles, crew requirements, car handling, etc. of a proposed service plan before the plan is executed.
10 Norfolk Southern Production Yards Elkhart Conway Allentown Bellevue Enola Sheffield Knoxville Chattanooga Linwood Birmingham Macon
11 Future Operating Plan Train/Volume Changes Terminal Bellevue, OH Elkhart, IN Conway, PA Columbus, OH (Watkins) Trains Handled +/- Originating +13/+72% Terminating +12/+75% Originating -8/-36% Terminating -5/-26% Originating -7/-50% Terminating -9/-60% Originating -2/-50% Terminating -1/-33% Daily Terminal Volume Change +1,300/81% -607/-30% -607/-40% -93/-35%
12 TOP Trains By Line Segment Line Segment Current Trains Operated Future Trains Operated B1 - Toledo 12 16/ +33% B2- Sandusky 5 9/ +80% L3 Ft Wayne 23 26/ +13% L8 - Columbus 25 31/ +24% L2 - Cleveland 14 22/ +57%
13 Traffic Routing Change Example Moraine, OH to Kirk Yard, IN (CN) CURRENT PLAN KIRK YARD ELKHART BELLEVUE The new Bellevue Operating Plan reduces transit by one day and eliminates a handling at Elkhart. MORAINE
14 Traffic Routing Change Example Bellevue, OH to Detroit, MI CURRENT PLAN DETROIT ELKHART The new Bellevue Operating Plan reduces transit by 2.3 days and eliminates a handling at Elkhart. BELLEVUE
15 Block Swap of Union Pacific traffic at Elkhart, IN 35E (Enroute 6 Hours Later) UP Chicago, IL Elkhart, IN Chicago, IL At Elkhart, 33E will set off UP Chicago, IL cars that block swap to 35E saving a day of transit. Bellevue, OH 33E UP Chicago, IL UP North Platte, NE
16 Projected Savings Categories Chicago Area Railroad Savings Train Overhead Savings Yard Locomotive Savings Network Savings
17 Chicago Terminal Savings
18 Redundancy Reduce Overhead Train Savings Each winter a significant number of trains are re-routed as a result of weather in northern Indiana. When Bellevue opens in the fourth quarter, the need to overhead will be eliminated by newly created capacity at Bellevue, Conway, and Elkhart.
19 Network Savings The savings associated with the Bellevue expansion include: Car and Road Locomotive Savings Locomotive Maintenance and Ownership Savings Car Hire per Diem/Mileage Savings Mechanical Cost Savings Crew Cost Savings Terminal Cost Savings Total Engineering Expense
20 Bellevue Construction Mark Dewberry Chief Engineer Design & Construction
21 LINWOOD, NC HUMP CONSTRUCTION
22
23
24 New Track Miles Turnouts Buildings (3) 11,340 sq ft Service Roads 10.4 Miles Power Switches 162 Hump Control System
25 Receiving Tracks GENERATORS
26 Hump
27 Class Tracks
28 Pullback Tracks
29 Westbound Forwarding Tracks Eastbound Forwarding Tracks
30
31 New Track Miles Turnouts Buildings (3) 11,340 sq ft Service Roads 10.4 Miles Power Switches 162 Hump Control System
32 MINI-PLANT
33 MINI-PLANT
34 1967 AERIAL IMAGE
35 CLASS YARD
36 4 CONDUIT INSTALLATION GROUP 8 SKATE RETARDER
37 GROUP 10 SKATE RETARDER
38 DRAINAGE WORK
39 CUTTING IN ADMIN BUILDING E4 MAIN
40 ELECTRICAL CONDUIT HIGH MAST TOWERS
41 NEW RANGER TOWER
42
43
44 SOIL NAIL BENCH 3 SHOTCRETE
45 SOIL NAIL WALL
46 ACCESS TUNNEL UNDER TRACKS
47 ACCESS TUNNEL
48 PEDESTRIAN TUNNEL
49 TUNNEL HOUSE (CREW CHANGE)
50 WALL REINFORCEMENT PVC FOR FRONT FACE WALL POUR
51 TYING STEEL FOR WALERS
52 INSTALLING ROCK ANCHOR
53 DRILLED SHAFT FORWARD ABUTMENT FOOTING
54 DRILLED SHAFTS
55 UNDER CAR SHOP ACCESS ROAD BRIDGE
56 CAR SHOP ACCESS ROAD & BRIDGE
57 CAR SHOP ACCESS ROAD & BRIDGE
58 CLASS YARD MAY 2013
59 Bellevue NEW RANGER TOWER
60 CLASS YARD JULY 2013
61 CLASS YARD AUGUST 2013
62 CLASS YARD SEPTEMBER 2013
63 CLASS YARD OCTOBER 2013
64 CLASS YARD NOVEMBER 2013
65 CLASS YARD DECEMBER 2013
66 CLASS YARD JULY 2014
67 CLASS YARD JULY 2014
68 DIAMOND CROSSOVER
69 DIAMOND CROSSOVER
70 DIAMOND CROSSOVER
71 Switch Heaters Switch heaters and Pole Lights Switch heaters and Pole Lights Pole Lights Ranger Tower, Lighting Control Panel, NX Plant Bungalow New switch heaters Air compressors and C&S computers Hump Retarders and Lights New switch heaters High-mast lights, new switch heaters, new master retarder and group retarders Locomotive Shop Equip. Building Admin Building and Communications Room Admin Building and Hump Tower CLASS YARD GENERATORS
72 CUMMINS COMMISSIONING DG88-3
73 CLASS YARD LAP TURNOUT
74 RETARDER
75 SETTING RECEIVING END GROUP 6 (LOOKING EAST)
76 MASTER RETARDER (LOOKING WEST)
77 RETARDERS
78 RETARDERS
79 RETARDERS
80 RETARDERS
81 RETARDERS
82 RETARDERS
83
84 LINWOOD, NORTH CAROLINA
85 CLASS YARD
86 Process Improvements for Operations Donald D. Graab Vice President - Mechanical
87 Process Improvements Continue Crew Redistricting Movement Planner- UTCS LEADER (Locomotive Engineer And Display Event Recorder) NGauge Terminal Improvement Project 24 Terminals Complete to Date NSight Car and Locomotive Shops
88 Mechanical Department s Lean Program
89 People Process
90 People Side of Lean Respect for Employees Consensus Decision Making Developing Employee Engagement Trust Shared Goals Coming off a 3 Year Behavioral Leadership Initiative Ideal Foundation for Advancing Lean Principles Better Way to Manage
91 How Do We Adapt Principles Developed on an Automobile Assembly Line to a Locomotive Shop?
92 Begin By Teaching the Seven Wastes Waiting Overproduction Excess Inventory Unnecessary Transport Unnecessary Movement Over Processing Defects
93 Five (Lean) Principles 5S (Sort, Straighten, Shine, Standardize, Sustain) Level the Load Standardize the Work Reduce Set Up Time Visual Management
94 Level the Load Car Maintenance Stabilize the flow of cars to the repair tracks Regular Predictable Switching Sort Cars for Shop Efficiencies Adjust headcount for >median - not the peak Balance the workforce Seven Days per Week Operation
95 Car Maintenance Personnel
96 Cars Out of Service for Maintenance $1.5 Million Reduction in Car Hire
97 People Process Problem Solving
98 - A Problem Solving Environment No One knows the Work Better than the Employees engages Employees in the Work Place The Eighth Waste Unused Employee Creativity
99 In Closing NGauge Terminals - Shops
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