HEAVY DUTY CROSSINGS TRANSIT CROSSINGS DRIP TRACK TANK CAR SPILL CONTAINMENT VEHICLE INSPECTION PITS CONVEYOR/UNLOADING PITS
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2 HEAVY DUTY CROSSINGS TRANSIT CROSSINGS DRIP TRACK TANK CAR SPILL CONTAINMENT VEHICLE INSPECTION PITS CONVEYOR/UNLOADING PITS RAIL SCALE APPROACHES & FOUNDATIONS SLAB TRACK TUNNEL TRACK SUPPORT WASH BAY TRACK SUPPORT
3 From Oldcastle Precast, the leading manufacturer of precast concrete in the U.S., comes StarTrack pre-engineered railroad track support systems. Whether your project needs a simple at grade crossing, a heavy duty crossing for industry, a tanker car spill containment system, or a vehicle maintenance inspection pit, StarTrack meets the track support demands of your project. minn/st. paul light rail drip track Port/Intermodal Crossing
4 StarTrack Crossing Module Grout Ports provide easy access for mud/epoxy jacking without dis-assembling crossing surface. No Cross Ties or Ballast allows for quicker installation, resulting in cost competitive systems: no resurfacing required. Rubber Rail Groove Filler is compression fit providing easy access to the rail without dis-assembling crossing surface. One-Piece Casting offers the durabilty of reinforced 6000 PSI concrete with NO bolting of concrete to concrete. Diamond Plate Surface provides Anti-Skid surface for vehicles as well as Bike/Ped friendly crossing. Abrasion Strips made of ultra-high molecular weight polyethylene cushions concrete from rail impact. Embedded Pandrol Shoulders provide fixed location for E-Clip fasteners. Galvanized Spring Steel E-Clip Fasteners with insulators provide industry standard rail fastening on every Star Track system. Standard Sizes 5 x11 x16 10,400 lbs 5 x8 x14 6,370 lbs 7-6 x8 x14 9,550 lbs 17-6 x8 x14 22,000 lbs
5 StarTrack Installation Sequence STARTRACK CROSSING INSTALLED AND OPEN TO TRAFFIC IN ONE DAY AGGREGATE BASE ASPHALT UNDERLAYMENT BASE Subbase Options Modules sit on prepared subgrade: Various subbase options determined by site soil conditions. Options include aggregate (shown), asphalt underlayments, and controlled density fill. Custom Configuration Applications Custom Layouts We offer many options to customize our standard rail products to meet various site requirements. Such configurations could include curved tracks, frog crossings, or curved drip tracks. curved track drip track frog crossing
6 Applications Standard Crossings Our Standard StarTrack is designed for Cooper E-80 Loading with 60% impact; a long lasting, maintenance free crossing surface for freight, commuter, and light rail applications. Standard crossings are 8 wide x14 thick and are available in 3 lengths (5, 7.5, 17.5 ). Custom pie-shaped pieces are available to meet the curvature of the track. Heavy Duty Crossings StarTrack HD Crossing Modules are the proven and preferred crossing of America s largest ports and intermodal facilities. This is our solution to heavy traffic applications and areas with bad subgrade. HD crossings are 11 wide, 16 thick and 5 long. Custom pie-shaped pieces available to meet the curvature of the track. Tank Car Spill Containment For sites with tanker car spill containment requirements, we provide custom spill containment systems capable of holding over 33,000 gallons. Containment volume can be stored in line (between the rails) or offline (outside the rails), and collected as designed in spill storm water pollution prevention plans (SWPPP). Vehicle Inspection Pits Our vehicle/locomotive inspection pits provide safe access for inspections and are easily customized with lighting, electrical, and stepsvvvvv.
7 Drip Track For sites requiring containment of drips and spills, our system provides a durable and permanent solution that can be combined with other systems for larger containment volumes. Standard size is 5 long by 11 wide. Rail Scale Approaches & Foundations Most weigh-in-motion rail scales require concrete approaches and foundations for the weigh cell. We team with rail scale manufactures to provide modular precast track support systems to meet scale requirements, allowing projects to be installed quickly with no doubts on Quality Control. Conveyor/Unloading Pits Our custom built conveyor/unloading pits are engineered to meet AREMA Standards. Our systems install quickly with minimal QC required in the field, allowing conveying and track operations to begin soon after installation. Truck/Train Wash Bay StarTrack systems can be customized to provide drainage to center line of track into a French drain, creating easily serviceable Truck/Train-wash stations. vvvvvvv
8 StarTrack Features & Benefits Easy to Install Codes Radius Track Heavy Duty Port/Intermodal Fast Service Cost Savings Quality Control In-House Engineering & Design Class I Railroad Approved Reliability On-Site Contractor Assistance Modules designed for fast installation with 4 hook lift anchors embedded in each piece. Designed to meet AREMA standards and Cooper E-80 Loading plus 60% impact factor. Custom pie-shaped pieces to meet the curvature of the track. StarTrack HD Modules are the proven and preferred crossing of America s Largest Ports and Class I Intermodal Yards. Quick and easy project help by our national team with pricing and layouts. Highly competitive installed and life-cycle costs. Manufactured to the rigid standards of the Oldcastle Precast quality control programs at our facilities nationwide. Professional engineering staff and industry leading computer design software provide technical support and stamped drawings when required. In service with Class I RR s and successfully tested on the Heavy Axle Load Loop (HAL) at the Transportation Technology Center in Pueblo, CO. Over 150,000 track feet installed without a single structural failure. Experienced StarTrack sales and service personnel available to support installations. total tank car spill containment conveyor/unloading pit curved industry crossing WHITTIER TUNNEL, ALASKA
9 port of long beach, pacific harbor line crossing BNSF Intermodal Yard Installation installation crew cuyahoga valley scenic rr crossing The StarTrack Difference locomotive/train SET inspection pit StarTrack Railroad Products have been installed in hundreds of projects throughout the country since 1987, resulting in rail solutions that can be counted on to provide decades of reliable service. Our seasoned sales and engineering staff entrust many years of railroad experience and their knowledge of the industry to provide quality solutions for both standard and custom installations. Oldcastle Precast is the industry leader in developing solution driven products. Our well-publicized commitment to R&D and innovative engineering has resulted in many new products for the railroad industry. Extra heavy loading, curved alignments, anti-vibration systems, and environmental protection collection systems are but a few of the innovative solutions we offer. Please contact us on your next project. Sales/Service/Questions
10 GE BOBCAT CANADIAN PACIFIC RAILWAY MTS PORT OF VANCOUVER USA LOCKHEED MARTIN ILLINOIS CENTRAL DUPONT THE PORT OF LONGBEACH CSX TRANSPORTATION UTA GM METROLINK ARIZONA EASTERN RAILWAY REGIONAL TRANSIT KIMBERLY CLARK METRO UNION PACIFIC RTD FASTRACKS SEPTA VALERO CATS CHARLOTTE AREA TRANSIT SYSTEM METRO TRANSIT DOW CN NISSAN FORD BNSF RAILWAY LA THE PORT OF LOS ANGELES PORT OF TACOMA CASTROL SHERWIN WILLIAMS NORFOLK SOUTHERN EDM ELECTRO-MOTIVE NATIONAL GYPSUM ARR ALASKA RAILROAD CORPORATION CONRAIL BP StarTrack Customers
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