ELECTRONICS.

Transcription

1 ELECTRONICS 1

2 FCI: SETTING THE STANDARD FOR CONNECTORS With 14,000 employees in 30 countries and sales of 1.1 billion euros in 2011,FCI is a leading manufacturer of connectors for various markets such as automotive, telecommunication infrastructures and consumer and industrial electronics. HPCE TM straddle mount ,8 mm HPCE TM connector R/A 9 LINE AR C URRENT D ENS I T Y ( A/i nch) 180 7,5 mm Power Card Edge A MPS PER C O N T A C T ( A ) HEIGHT A B O VE PC B 9,0 mm PwrBlade PwrBlade+ TM 10 contacts 8 contacts ,6 mm HCI 10 contacts ,8 mm 20 mm 15 mm 10 mm 5 mm 0 mm HM HighPower 2 x 2 Metral Power 5 row AMPS PER C O N T A C T ( A ) 20 Metral High Power 2 x 2 LINEAR CURRENT D ENSIT Y ( A/inch) HCI High Power 1 x ,5 mm 169 H E IGHT A B O VE P C B ,2 mm 392 FCI offers a broad range of power connector solutions for power supply and host-to-card interfaces as well as cable assemblies for power distribution. 19,8 mm 20 mm 15 mm 10 mm 5 mm 0 mm FCI understands the evolving market requirements for power connectors and continues to provide innovative and cost-effective power product solutions to address the challenges of reducing power loss, increasing power density and facilitating airflow for thermal management FCI can provide the design engineer with end-to-end power solutions for chassis-based equipment designs. FCI is ready with the right power solution for you. 2

3 CONTENTS Power Supply Solutions Power Card Edge 4-5 High Power Card Edge(HPCE ) 6-7 PwrBlade Connector System 8-11 PwrBlade+ Connector System HCI Connector System Host-To-Card Hard Metric (HM) High-Power HCI High Power Metral Power Metral High Power Power Cables & Power Distribution Pwr Profile PwrBlade Pwr TwinBlade Power Distribution (Bus Bars) D-Sub Power ; µtca USB + Power Sofix Power Power Supply Interface Host - To - Card Power Cables & Power Distribution 3

4 POwER CARD EDGE POwER CaRd EdgE LOw PROFILE AC/DC POwER DISTRIBUTION CONNECTOR SYSTEM DESCRIPTION The Power Card Edge connector is a cost-effective connector system that can be used for DC power output from embedded AC/DC power supplies or for power distribution between boards within an enclosure. The connector range includes options for right-angle, vertical, or straddle-mount solder termination. The connectors low profiles are ideal for use in enterprise data or communications equipment, particularly in servers and external storage systems. The width of the Power Card-Edge connector body is 9mm or less, making it well-suited for use in 1U rackmount servers or on power distribution boards inside 1U redundant power supply assemblies. The low connector profile helps maximize airflow through a power supply for increased cooling. Adjacent power contacts are positioned on 2.54mm pitch along the card edge. Power contacts are manufactured using a high-conductivity copper alloy. Each power contact is rated for up to 7A current measured at 30 C temperature rise in still air. Signal contacts are positioned on 1.27mm pitch. Right-angle, vertical and straddle-mount connectors are available in various circuit counts with a full complement of power contacts. Right-angle connector options also include versions that combine power and power control signal contacts or power contacts and an integrated AC pass-through port in a single connector. TARGET MARkETS / APPLICATIONS AC/DC pluggable power supplies in data, telecom & datacom/networking Industrial PCs Industrial controls & instrumentation Medical FEATURES & BENEFITS 7A/contact for multiple contacts at 30 C temperature rise in still air One-piece card edge design enables cost-effective power delivery for 1U and 2U power supplies or power distribution applications Low-profile design maximizes airflow for system cooling Right angle option is available with both power contacts for power distribution and signal contacts for power control Integrated power and signal design simplifies board assembly Right angle product range includes version with molded posts or metal fork locks for board retention Straddle-mount connectors feature mounting ears for secure PCB attachment Optional AC cable port is available for a cable pass-through solution Lead free plating is available for RoHS compliance TEMPERATURE RISE CURVE 4

5 POwER CARD EDGE TECHNICAL INFORMATION MATERIALS Housing: high-temperature thermoplastic (UL94V-0), black Contact base material: Power high-conductivity copper alloy Signal copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel Board termination area: Matte tin over nickel ELECTRICAL PERFORMANCE Current rating: 7A/power contact measured at 30 C temperature rise in still air Insulation resistance: 5000 MΩ minimum for power contact Withstanding voltage: 1000V AC for power contact Contact resistance: Right-angle: 55 mω maximum Straddle-mount: 20 mω maximum Vertical: 20 mω maximum MECHANICAL PERFORMANCE Durability: 200 mating/un-mating cycles Insertion force for an add-in board: Right-angle: kg maximum Vertical or straddle-mount: 8.0 kg maximum Operating temperature range: -5 C to +105 C SPECIFICATIONS Right-Angle Product Specification: GS Vertical Product Specification: GS Straddle-Mount Product Specification: GS APPROVALS AND CERTIFICATIONS UL,CSA and TUV approved PACkAGING Trays Power Supply Interface PART NUMBERS Use the base numbers to reference the product drawings to obtain detailed dimensions and complete part numbers. 5

6 HIGH POwER CARD EDGE High Power Card Edge (HPCE ) Next generation Power Card Edge Connector DESCRIPTION High Power Card Edge (HPCE ) is a next generation power card edge connector for demanding applications requiring high linear current density and low power loss. HPCE offers a low profile height ( 7.50mm) and is based on very cost effective and highly reliable stamped-and-formed power contact technology similar to other power solutions from FCI. HPCE incorporates an innovative power contact and housing design that permits a more compact and lower profile package for demanding AC and DC power supply and/or add-in card applications. HPCE s low profile height (for maximized airflow), significantly increased linear current density and low contact resistance characteristics are ideal for next generation 1U/2U servers, storage enclosures, telecommunications equipment and datacom/networking equipment. HPCE is available with power and signal contacts integrated into a single molded housing for power distribution and power control. Similar to other FCI power solutions, HPCE is modularly tooled making the product highly configurable in terms of the number and placement of the power and signal contacts for custom power needs. HPCE is rated to 9A per power contact beam (with multiple power contacts fully energized) without exceeding a 30 C temperature rise in still air. The innovative design minimizes the connector footprint and the robust housing includes touch-proof safety features as well as polarization to ensure proper mating. Vertical and right angle options are available to accommodate various system architectures. FEATURES & BENEFITS Current rating to 9A/power contact beam (with multiple power contacts fully energized) without exceeding a 30 C temperature rise in still air Low profile height 2.8mm for straddle mount;7.5mm for right angle maximizes airflow for effective system cooling One-piece assembly enables cost-effective power delivery for 1U and 2U power supplies or power distribution applications Highly vented housing design maximizes heat dissipation Vertical,right angle and straddle mount options are available with both power contacts for power distribution and signal contacts for power control Number and placement of power and signal contacts are highly configurable for custom power needs Polarized housing option ensures proper mating board orientation Plastic press pegs are available for polarization to the host PCB as well as to secure the connector during the wave solder process Robust design includes touch-proof safety features that are UL/IEC compliant Solder or press-fit tails are available on the vertical option for termination flexibility Compatible with lead-free processing temperatures TARGET MARkETS / APPLICATIONS AC/DC pluggable power supplies in data, telecom & datacom/networking equipment Industrial PCs Industrial controls & instrumentation Medical 6

7 HIGH POwER CARD EDGE TECHNICAL DATA PHYSICAL Housing: High-temperature thermoplastic, black Flammability rating: UL 94 V-0 Contact material: High-conductivity copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel (per the GS product specification) Board connector solder tail area: Matte tin over nickel ELECTRICAL PERFORMANCE Current rating: 9A/power contact beam at 30 C T-rise in still air (multiple power contacts fully energized) Operating voltage Power contacts: 250V maximum (fully loaded) Signal contacts: 30V maximum (fully loaded) Dielectric withstanding voltage Power contacts: 1,000V Power contacts: 500V Insulation resistance Power contacts: > 5,000 MΩ initially as well as after environmental exposure Signal contacts: > 500 MΩ initially as well as after environmental exposure Contact resistance Power contacts: 0.6 mω initially as well as after environmental exposure Signal contacts: 20 mω initially as well as after environmental exposure PART NUMBERS VERTICAL Orientation Part number SOLUTION key 56 P + 12 S No LF RIGHT ANGLE Hold Orientation Part number SOLUTION down key 56 P + 12 S No No LF 56 P + 12 S Yes No LF STRADDLE MOUNT Mounting Frout Rear Part number SOLUTION Ears Orientation key 36 P + 24 S Yes No LF Power Supply Interface MECHANICAL PERFORMANCE Contact wipe distance Power contacts: 5.27mm Signal contacts: 4.00mm Durability: 200 mating cycles TEMPERATURE RISE CURVE ENVIRONMENTAL Operating temperature: -55 C to C RoHS information, this product is compatible according to the European Union Directive 2002/95IEC REFERENCE DATA Product Specification: GS Application Specification: GS CERTIFICATIONS & APPROVALS UL CSA TUV PACkAGING Trays 7

8 PwRBLADE CONNECTOR SYSTEM PwRBLadE CONNECTOR SySTEm DESCRIPTION The PwrBlade power distribution connector system from FCI includes power and signal contacts to provide power distribution and power control in a single connector. Options for either vertical or right-angle versions of both headers and corresponding receptacles deliver support for coplanar, backplane or mezzanine connections. The connectors are ideal for robust power connections to embedded AC/DC power supplies or for board-to-board connections in servers, storage enclosures and communications equipment. Initially developed to enable the implementation of Server System Infrastructure (SSI) Standards for Distributed Power Supplies (DPS), Mid-range Power Supplies (MPS) and High-end Power Supplies (HPS), PwrBlade connectors are also available in wide variety of other configurations with either solder or press-fit board termination. The connectors can also be customized to address unique application requirements. PwrBlade connectors can be provided with one to 20 power contacts and zero to 148 signal contacts. Individual power contacts are rated at 48A currentcarrying capacity; connector configurations with multiple power contacts are rated at 30A per power contact as tested for 30 C temperature rise in still air. An available cable port option provides segregated AC contacts for cable pass-through applications. Capability for two levels of sequential mating for power contacts and two levels for signal contacts can support up to three levels of sequencing of power and signals. Sequential mating of ground, followed by power and signals can be used to provide hot swap capability. Molded guide posts on the header engage with the corresponding receptacle connector to assure alignment during blind-mating. APPLICATIONS AC/DC pluggable power supplies in data, telecom & datacom/networking Server System Infrastructure (SSI)- compliant server systems Industrial PCs Industrial controls & instrumentation FEATURES & BENEFITS 48A/individual power contact; 30A/contact for 10 adjacent contacts at 30 C temperature rise in still air 60A/contact using UL test guidelines SSI-compliant connector interface for pluggable power supplies & power distribution applications Provides power contacts for power distribution and signal contacts for power control Number and placement of power and signal contacts are highly configurable for custom power needs Power contact spacing options exist for AC (300V max), DC (200V max) or high-density power (at same voltage) Meets applicable UL current interruption criteria for hot plug applications Rugged, molded-in guides enable blind mating Up to 3 levels of sequential contact including a short detect pin for hot swap applications Existing tooling capabilities accommodate up to 20 power contacts and 148 signal contacts in a single molded housing Solder or press-fit tail options are available for termination flexibility Board retention devices are provided to secure connectors during wave solder process AC cable port option (cable passthrough) as well as direct attach to busbars for power distribution are available Lead free plating is available for RoHS compliance 8

9 PwRBLADE CONNECTOR SYSTEM TECHNICAL INFORMATION MATERIALS Housing: high-temperature thermoplastic (UL94V-0), black Contact base material: Power high-conductivity copper alloy Signal copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel Board termination area: Matte tin over nickel TECHNICAL DOCUMENTS Product Specification: GS Application Specification: BUS PwrBlade Worksheets for custom design or layout Vertical header R/A header Vertical receptacle R/A receptacle Contact your local FCI representative to obtain these worksheets. Power Supply Interface ELECTRICAL PERFORMANCE Insulation Resistance Power contact: 10,000M ohms Signal contact: 500M ohms Withstanding Voltage Power contact: 2500 volts DC Signal contact: 1000 volts DC Current rating: 48 Amps for single powered contact; de-rated to 30 Amps for 10 powered contacts at 30 C temperature rise with zero airflow Current rating: 60 Amps per contact per UL test guidelines when 10 contacts are fully energized. Power contact resistance: 0.7 milli-ohms after environmental exposure TOOLING For Press Fit tooling contact your local FCI Sales Representative CERTIFICATIONS & APPROVALS UL,CSA and TUV approved PACkAGING Trays TEMPERATURE RISE CURVE MECHANICAL PERFORMANCE Mating force: 25 ounces per Power Contact 3.5 ounces per Signal Contact PART NUMBERS 9

10 PwRBLADE CONNECTOR SYSTEM TECHNICAL INFORMATION PART NUMBERS (1 Power + 24 Signal + 12 Power Configuration) (24 Signal + 12 Power Configuration) 10

11 PwRBLADE CONNECTOR SYSTEM associated PROduCTS and CaPaBILITIES PwRBLadE CaBLE assemblies FCI offers PwrBlade cable assemblies and connectors that are designed to mate to PwrBlade right-angle or vertical board-mounted headers. By expanding beyond board-to-board applications, designers can now connect power supplies and power distribution subassemblies in a wider range of applications. The combination of cable connection capability with FCI s proven PwrBlade board-to-board system provides a universal power distribution connector system. Power Supply Interface FCI s PwrBlade I/O connectors are available in squeeze-torelease form factors for applications that require active latching and in release and panel mount configurations for modular installation of large power distribution systems. PwrBlade Cable Assemblies can be found on page 24. FCI offers a wide range of power and signal PwrBlade cables assemblies in both squeezeto-release and panel mount configurations. Please go to page 24 for more information. 11

12 PwRBLADE+ TM CONNECTOR SYSTEM PwrBlade+ Next Generation AC/DC Power Distribution Connector System DESCRIPTION The PwrBlade+ connector is a next generation AC/DC power distribution connector system for demanding applications requiring higher linear current density and low power loss. It is capable of 192A/linear inch with eight adjacent high power contacts energized simultaneously and 0.7mΩ power contact resistance after environmental exposure. The PwrBlade+ connector builds on the PwrBlade connector s proven technology but includes enhancements to achieve increased performance and density. It is rated up to 75A per power contact without exceeding a 30 C temperature rise in still air. This product features an innovative high power contact design and housing that allows higher current carrying capability in a more compact package. The high power contact features an optimized beam design and material property enhancements that significantly increase linear current density making it ideal for next generation 1U/2U servers, storage enclosures, telecommunications equipment and datacom/networking equipment. The PwrBlade+ connector also features a highly vented, halogen-free housing design, a low power contact option for applications with multiple voltages and lower power requirements and half-bullet guides for a reduced connector footprint. The PwrBlade+ connector is available with power and signal contacts integrated into a single molded housing for power distribution and power control. Similar to other FCI power solutions, it is modularly tooled making the product highly configurable in terms of the number and placement of the power and signal contacts for custom power needs. Right angle and co-planar options are available to accommodate various system architectures. FEATURES & BENEFITS 12 High power contact option (up to 75A/contact; 30 C temperature rise in still air) for cost-effective power delivery in 1U and 2U power supplies or power distribution applications Low power contact option (up to 49A/contact; 30 C temperature rise in still air) for applications with multiple voltages and lower power requirements Highly vented housing design maximizes heat dissipation for effective system cooling Half-bullet guides offer a reduced connector footprint Housing material is halogen-free for next generation environmental requirements Large operating temperature range (-40 C to +125 C) for extreme environments Right angle and co-planar options are available with both power contacts for power distribution and signal contacts for power control Number and placement of power and signal contacts are highly configurable for custom power needs Solder or press-fit tails are available for termination flexibility Compatible with lead-free processing temperatures TARGET MARKETS / APPLICATIONS AC/DC pluggable power supplies in data, telecom & datacom/ networking equipment Industrial PCs Industrial controls & instrumentation Medical

13 PwRBLADE+ TM CONNECTOR SYSTEM TECHNICAL INFORMATION MATERIALS Housing High-temperature thermoplastic (UL 94V-0, halogen-free), black Power contact base metal High-conductivity copper alloy Contact finish Separable interface: 30µin (0.76µm) performance-based plating over nickel (per the GS product specification) Board connector solder tail area: Matte tin over nickel ELECTRICAL PERFORMANCE High power current rating: Up to 75A/contact (30 C T-rise in still air) Low power current rating: Up to 49A/contact (30 C T-rise in still air) Operating voltage High power contacts: 912V maximum (fully loaded) Low power/signal contacts: 124V maximum (fully loaded) Dielectric withstanding voltage High power contacts: 2500V Low power/signal contacts: 1000V Insulation resistance High/low power contacts: > 1,000 MΩ initially as well as after environmental exposure Signal contacts: > 500 MΩ initially as well as after environmental exposure ELECTRICAL PERFORMANCE (continued) Contact resistance High power contacts: 0.7 mω initially and after environmental exposure Low power contacts: 1.5 mω initially and after environmental exposure Signal contacts: 20 mω initially and after environmental exposure MECHANICAL PERFORMANCE Contact wipe distance High power contacts: 5.08mm Low power contacts : 3.81mm Signal contacts: 3.81mm Durability: 500 mating cycles ENVIRONMENTAL PERFORMANCE Operating temperature: -40 C to +125 C RoHS information, this product is compatible according to the European Union Directive 2002/95/IEC SPECIFICATIONS Product specification: GS Application specification: GS CERTIFICATIONS & APPROVALS UL in process CSA in process TUV in process PACKAGING Trays Power Supply Interface PART NUMBERS MAIN PRODUCTS PART REFERENCES 2P+16S+2P Right Angle Header 2P+16S+2P Right Angle Receptacle 10HDP+32S Right Angle Header 10HDP+32S Vertical Receptacle LF LF A008001LF A008001LF 13

14 HCI CONNECTOR SYSTEM HCI CONNECTOR SySTEm DESCRIPTION The HCI connector system anticipates the continued trend toward increased system power demands that is driving the need for increased power density. The HCI connector system is designed to address requirements that extend beyond the capability of FCI s proven PwrBlade connector system, the industry standard for DC power supply interfaces and power distribution. The HCI connector system likewise provides capability for both power and signal contacts in a single connector to enable power distribution and power control. Integrated HCI power connector solutions, enabling DC power, AC power, and signal contacts in a single molded housing, also provide incredible flexibility to address requirements for custom configurations. The HCI connectors employ stamped and formed power contacts, initially pioneered by FCI with its PwrBlade system, as an innovative and cost effective alternative to expensive screw-machined contacts for high-current applications. The touch-proof HCI housing is designed to optimize airflow. The housing permits airflow through the connector by providing vents above the signal field as well as vents above the power contacts that permit airflow away from the mated interfaces and along the entire length of the contacts. Available HCI options support standard coplanar (rightangle header to right-angle receptacle) and backplane (right-angle header to vertical receptacle) form factors. FEATURES & BENEFITS Up to 144A/power contact without exceeding a 30 C temperature rise in still air For high-wattage or high current density needs in power supplies & power distribution applications Provides power contacts for power distribution and signal contacts for power control Number and placement of power and signal contacts are highly configurable for custom power needs Power contact spacing options exist for AC (400V max) and DC (250V max) power Highly vented housing design maximizes airflow effects around and through the connector system Rugged, molded-in guides enable blind mating Connector housing does not overhang the board edge so the board-to-board spacing can be adjusted if needed Up to 3 levels of sequential contact including a short detect pin for hot swap applications Two and three position modules are available for use alongside the ZipLine, AirMax VS or Millipacs Hard Metric-compatible connector series UL/CSA and TUV approved Board retention devices are provided to secure connectors during wave solder process AC cable port option (cable passthrough) as well as direct attach to busbars for power distribution are available Lead free plating is available for RoHS compliance TARGET MARkETS / APPLICATIONS AC/DC pluggable power supplies in data, telecom & datacom/networking Industrial PCs Industrial controls & instrumentation Medical 14

15 HCI CONNECTOR SYSTEM TECHNICAL INFORMATION MATERIALS Housing: high-temperature thermoplastic (UL94V-0), black Contact base material: Power high-conductivity copper alloy Signal copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel Board termination area: Matte tin over nickel MECHANICAL PERFORMANCE Mating Force: The force to mate a receptacle connector and compatible header shall not exceed 36.5 ounces per power contact and 3.5 ounces per signal contact. Withdrawal Force: The withdrawal force shall not be less than 26 ounces per power contact and 0.64 ounces per signal contact. TEMPERATURE RISE CURVE ELECTRICAL PERFORMANCE Current Rating 86 Amps 10 contacts fully energized at 30 C temperature rise in still air 144 Amps 1 contact fully energized at 30 C temperature rise in still air Power contact resistance: 0.5 milli-ohms after environmental exposure TECHNICAL DOCUMENTS Product Specification GS Application Specification GS APPROVALS AND CERTIFICATIONS UL-1977, CSA 95 Amps per contacts with 10 contacts energized in still air TUV Power Supply Interface PART NUMBERS 15

16 HARD METRIC HIGH-POwER CONNECTORS HaRd metric HIgH-POwER CONNECTORS Part of the AirMax VS Connector Family DESCRIPTION These compact high-power connectors complement the AirMax VS high-speed signal connector offering. Contacts are flat except for minimal forming at the plug contact s mating interfaces, which enables the use of high conductivity base metal. The unique insulator design includes openings to help air flow around the contacts to improve heat dissipation. These design features contribute to the connectors higher current-carrying capacity. Each contact in a 1x2 connector module is designed to carry a maximum of 40 Amps, or a total of 80 Amps per module. Individual contacts in the 2x2 or 2x3 modules are designed to carry a maximum of 20 Amps. Reference the current rating chart for additional information. The right-angle headers and vertical receptacles enable power connections at a backplane-to-daughtercard interface. Each header offers 2, 4, or 6 individual power contacts positioned in 1x2, 2x2, or 2x3 arrays. The backplane receptacles are offered in only 2x2 and 2x3 configurations; the 2x2 receptacle mates to either the 1x2 or 2x2 header configuration. The protected backplane receptacles are UL Compliant (Finger Probe). Standard-profile 1x2 and 2x2 right-angle modules stand 14.7mm above the top surface of the PCB. The lower-profile 2x2 and 2x3 modules are designed to match the 11.5mm above-board height of AirMax VS 3-pair signal connectors. The lower vertical profile enables the power modules to be employed on the same 16.7mm slot pitch as the 3-pair signal connectors, or as a means to increase air flow in a chassis having wider slot spacing. A 2x2 right-angle receptacle extends use to co-planar applications when used with a 1x2 or 2x2 right-angle header. TARGET MARkETS / APPLICATIONS Data Servers Storage Devices Computing Platforms Communications Switches Routers Internet Equipment Medical Instrumentation FEATURES & BENEFITS Current rating to 80 amps for 1x2 or 2x2 modules Hard Metric (HM) Equipment Practice Layout compatible with AirMax VS and Millipacs connector series 1x2, 2x2 or 2x3 contact configurations for backplane applications Standard-profile 1x2 and 2x2 right-angle modules extend 14.7mm above the PCB Lower-profile 2x2 and 2x3 modules stand only 11.5mm above board Options for first-mate/last-break sequencing, 2 mating lengths available Protected Backplane connector UL Compliant (Finger Probe) Options for 1x2 or 2x2 Co-planar applications Press-fit termination Compatible with lead-free processing temperatures TEMPERATURE RISE CURVE 16

17 HARD METRIC HIGH-POwER CONNECTORS TECHNICAL INFORMATION MATERIALS Housing: high-temperature thermoplastic (UL94V-0), black Contact base material: Power high-conductivity copper alloy Signal copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel Board termination area: Matte tin over nickel ELECTRICAL PERFORMANCE Voltage rating: 150V DC Contact Resistance: 1.0mΩ maximum Current Rating: Maximum amps per contact for different header and receptacle test configurations with dual (double sided) external copper pads of noted weight SPECIFICATIONS Product Specification: GS Application Specification: GS Safety: UL & IEC Prevention of Operator Access to Energized Parts MECHANICAL PERFORMANCE Durability: 200 mating cycles Mating force: 31.2N maximum per 1x2 or 2x2 module Unmating force: 9.0N minimum per 1x2 or 2x2 module Press-fit insertion force: 67N maximum per individual contact tail ENVIRONMENTAL Per Central Office requirements, Telcordia GR-1217-CORE APPROVALS AND CERTIFICATIONS Per Central Office requirements, Telcordia GR-1217-CORE PACkAGING Tubes Receptacle Type Number of Connectors Copper Pad weight maximum Current Per Contact Fully Powered 1 x 2 2 x 2 Vertical Receptacle 1 5oz 40A 20A (2x2) Up to 5 adjacent 5oz 32A 14A 1 2oz 32A 15A Up to 5 adjacent 2oz 27A 12A R/a Receptacle 1 2oz 37A 18A (2x2) Up to 5 adjacent 2oz 29A 14A Host - To - Card PART NUMBERS Number of Contacts Contact Array Height Above PCB Part Numbers Vertical Receptacle Right-Angle Header Backplane 2 1x2 14.7mm xxxxP00LF** LF Application 4 2x2 14.7mm xxxxP00LF** LF 4 2x2* 11.5mm xxxxP00LF** LF 6 2x3* 11.5mm xxxxxxPLF** LF Right-Angle Receptacle Right-Angle Header Co-planar 2 1x2 14.7mm xxxxP00LF LF Application 4 2x2 14.7mm xxxxP00LF LF 4 2x2* 11.5mm xxxxP00LF LF Notes: * indicates the connector set matches the above-board height of an AirMax VS 3-pair signal connector. ** xxxx and xxxxxx are placeholders for contact mating length combinations. Reference the product drawings for available options. 17

18 HCI HIGH POwER CONNECTORS HCI High Power Backplane/midplane Connector System DESCRIPTION The HCI High Power backplane/midplane connector series addresses applications demanding additional power at the interface between a daughter card and a backplane or midplane in chassis-based equipment platforms. The compact modules leverage proven, cost-effective stamped-andformed HCI power contact technology to provide increased linear power density along the daughter card edge. In addition to conventional 1x2 and 1x3 power contact configurations, a 2-position module is available with an integrated guide between the power contacts. HCI High Power modules are rated for up to 113A per contact without exceeding a 30 C temperature rise in still air. The modules address applications where current density requirements extend beyond those of FCI s established Hard Metric High Power Connector System. These stand-alone modules are designed for use alongside other Hard Metric (HM) backplane/midplane connector families such as FCI s high-performance AirMax VS and ZipLine connector systems or Millipacs 2mm HM connectors. In fact, ZipLine and HCI High Power together offer the highest combination of signal and power density in the marketplace. Individual power contacts are surrounded on four sides by molded housing walls to provide a distinct safety feature that prevents adjacent power contacts from shorting. The touchproof housings are designed to optimize airflow around and through the connector by providing vents above and below the power contacts as well as along the rear of the housing. FEATURES & BENEFITS Current rating to 113A/contact without exceeding a 30 C temperature rise in still air Design is compliant with the Hard Metric (HM) Equipment Practice and compatible with the ZipLine, AirMax VS and Millipacs connector series Connector housing does not overhang the board edge so the board-to-board spacing can be adjusted if needed Two- and three-position modules support backplane or midplane applications The two-position module with integrated center guide can eliminate the need for separate guidance Housing walls surround the power contacts to ensure that adjacent contacts cannot short together Two contact mating length options provide capability for sequentially mating power and ground contacts Protected backplane/midplane receptacle is UL compliant (Test Finger & Test Probe) Press-fit termination is available for thicker, higher-layercount boards Compatible with lead-free processing temperatures TARGET MARkETS / APPLICATIONS Data servers & storage enclosures Telecommunications Datacom/Networking Industrial controls & instrumentation Medical 18

19 HCI HIGH POwER CONNECTORS TECHNICAL INFORMATION PHYSICAL Housing: High-temperature thermoplastic, black Flammability rating: UL 94 V-0 Contact material: High-conductivity copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel (per the GS product specification) Press-fit tail area: Matte tin over nickel ELECTRICAL PERFORMANCE Current rating: 83A/contact maximum at 30 C T-rise in still air Operating voltage: 300V maximum Dielectric withstanding voltage: 2500V DC Insulation resistance: >10,000 MΩ minimum Contact resistance: <0.5 mω initially as well as after environmental exposure MECHANICAL PERFORMANCE PART NUMBERS 1x2 Right Angle Header w/o Integrated Guide 1x2 Vertical Receptacle w/o Integrated Guide 1x2 Right Angle Header w/ Integrated Guide 1x2 Vertical Receptacle w/ Integrated Guide 1x3 Right Angle Header 1x3 Vertical Receptacle LF LF LF LF LF LF Note: For right angle headers with one first mate/last break contact, please use the -002LF dash number option per the applicable product drawing. Mating force: 40N maximum for 2-position; 60N maximum for 3-position Unmating force: 13N minimum for 2-position; 19.5N minimum for 3-position Contact wipe distance: 3.11mm minimum Durability: 200 mating cycles ENVIRONMENTAL Operating temperature: -65 C to C RoHS information, this product is compatible according to the European Union Directive 2002/95/IEC Host - To - Card REFERENCE DATA Product Specification: GS Application Specification: GS TEMPERATURE RISE CURVE CERTIFICATIONS & APPROVALS UL-95A per contact in still air CSA TUV PACkAGING Right angle headers: Tubes Vertical receptacles: Tubes 19

20 METRAL POwER CONNECTORS metral POwER CONNECTORS Part of the Metral Backpanel Connector Family DESCRIPTION The Power Connectors are functional building blocks in the Metral modular backplane interconnect system. All connectors are designed in accordance with the IEC standard. The comprehensive connector range in the Metral family supports power solutions in combination with other functions like signal and coax. Each power module provides 8 or 10 individual contacts, and each contact designed to carry 3 amps current. The available termination options support pressfit or solder-to-board application. Other options provide capability for rear plug-up or staggered pin lengths to support sequential mating. Easy-to-use and cost-effective application equipment is available for press-fit connectors to keep assembly times, as well as production costs, to a minimum. FEATURES & BENEFITS 3 Amps per individual power contact Designed in accordance with IEC Modular design offers system design flexibility Stackable end-to-end with other Metral modules without loss of positions 12 mm wide power modules are form and fit interchangeable with signal modules on the same footprint Eye-of-Needle compliant section provides gas-tight, press-fit termination First-Make-Last-Break options that enable sequential mating are available in the vertical header RoHS-compliant options aid compliance with environmental regulations TARGET MARkETS / APPLICATIONS Communication Instrumentation Medical 20

21 METRAL POwER CONNECTORS TECHNICAL INFORMATION MATERIALS Housing: Liquid Crystal Polymer (UL-94 V-0) Terminal: Phosphor Bronze Plating: Separable interface: Gold or GXT Solder tails: Tin over Nickel Press-fit: Tin over Nickel and Tin-Lead over Nickel ELECTRICAL CHARACTERISTICS Current rating: 3 Amps nominal (4 Amps Max) current per contact Withstanding Voltage: 1000 VAC Insulation resistance: > 5000MΩ (> 1000MΩ after environmental exposure) PERFORMANCE Per Telcordia GR1217-CORE, Central Office requirements MECHANICAL CHARACTERISTICS Insertion force: 1.5 N max per individual contact Withdrawal force: 0.3N min per individual contact Durability: 200 cycles (Telcordia) Temperature: -55 C to +105 C APPROVALS AND CERTIFICATIONS Underwriters Laboratories Inc. (UL file no. E66906) Canadian Standards Association (CSA file no. LR46923) PACkAGING Headers Vertical: Tube Headers Right Angle: Tray Receptacles Right Angle: Tube Host - To - Card PART NUMBERS Description Termination Base Number 4 Rows (8 contacts) 5 Rows (10 contacts) Header, vertical Press-fit Header, right-angle Press-fit HM1K41 HM1K51 Receptacle, right-angle Press-fit Receptacle, right-angle Solder Receptacle, vertical Solder

22 METRAL HIGH POwER CONNECTORS metral HIgH-POwER CONNECTORS Part of the Metral Backpanel Connector Family DESCRIPTION These compact high-power connectors complement the Metral Standard Signal and Power connector offering. The right-angle headers and vertical receptacles enable high-power connections at the backpanel to daughtercard interface. Each high-power module provides either 2 or 4 individual contacts positioned in a 1x2 or a 2x2 array. Each connector module is designed to carry up to 80 amps current. The chart under Electrical Performance provides more detailed information on current rating. The unique insulator design includes openings to help air flow around the contacts to improve heat dissipation. FEATURES & BENEFITS Available in 1x2 or 2x2 contact configurations Rated for up to 80 Amps current for a single module Voltage Rating: 150V Receptacle connectors can be provided with two contact lengths to enable first-mate/last-break sequencing Protected backpanel receptacle connector is UL (Finger Probe) compliant Layout compatible with Metral 2mm backpanel connector family Press-fit termination TARGET MARkETS / APPLICATIONS Data Servers Storage Devices Computing Platforms Communications Switches Routers Internet Equipment Medical Instrumentation 22

23 METRAL HIGH POwER CONNECTORS TECHNICAL INFORMATION MATERIALS Housing: high-temperature thermoplastic (UL94V-0), black Contact base material: Power high-conductivity copper alloy Signal copper alloy Contact finish: Separable interface: 30µin (0.76µm) performance-based plating over nickel Board termination area: Matte tin over nickel ENVIRONMENTAL Per Telcordia Central Office requirements SPECIFICATIONS Product Specification GS Application Specification GS Safety UL & IEC Prevention of Operator Access to Energized Parts PACkAGING Tubes MECHANICAL PERFORMANCE Mating force: 31.2N max per connector Unmating force: 9.0N min per connector Press-fit insertion force: 67N max per individual contact tail ELECTRICAL PERFORMANCE Number of Connectors Copper Pad Weight Current Ratings (maximum amps per contact) Fully Powered 1 x 2 2 x 2 1 5oz, double sided Up to 5 adjacent 5oz, double sided oz, double sided Up to 5 adjacent 2oz, double sided Host - To - Card PART NUMBERS Part Number Description Vertical receptacle, 8.0mm mating length Vertical receptacle, 6.5mm mating length XXXX Vertical receptacle, XXXX designates FMLB (First Mate, Last Break) loading pattern options Right-angle header, 2x2 Contacts Right-angle header, 1x2 Contacts Notes: Each receptacle can be used with either header. See product drawings for additional information. Add a LF suffix to the part number to designate Lead-Free and RoHS-compliant options. 23

24 PwR PROFILE+ TM CABLE ASSEMBLIES Pwr Profile+ Low Profile I/O Cable Assemblies Pwr Profile+ Low Profile I/O Cable Assemblies DESCRIPTION Pwr Profile+ I/O cable assemblies and mating board mount headers are a low profile DESCRIPTION (8.38mm height) and high current density alternative to existing cable-toboard power connector solutions. Pwr Profile+ I/O cable assemblies and mating board mount headers are a low Pwr Profile+ is based on very cost profile (8.38mm height) and high current effective and highly reliable stampedand-formed power contact technology density alternative to existing cable-toboard power connector solutions. similar to other power solutions from Pwr Profile+ is based on very cost FCI. effective and highly reliable stampedand-formed power contact technology Pwr Profile+ incorporates an similar to other power solutions from innovative power contact design that FCI. permits a more compact, lower profile package for demanding cable-to-board Pwr Profile+ incorporates an applications. Pwr Profile+ addresses innovative power contact design that applications requiring additional power permits a more compact, lower profile density where a need exists to package for demanding cable-to-board distribute power via cabling in spaceconstrained, chassis-based equipment applications. Pwr Profile+ addresses applications requiring additional power platforms. density where a need exists to distribute power via cabling in spaceconstrained, chassis-based equipment Pwr Profile+ is available with two power contacts (for power and return platforms. applications), two signal pins for presence detection or power control Pwr Profile+ is available with two and a grounding shield on the board power contacts (for power and return connector for EMC requirements. applications), two signal pins for The grounding shield is optional so it presence detection or power control can be omitted if the application does and a grounding shield on the board not have EMC concerns. connector for EMC requirements. The grounding shield is optional so it can be omitted if the application does not have EMC concerns. FEATURES & BENEFITS Current rating to 37A/contact for two power contacts without exceeding a 30 C temperature rise in still air Compact design is ideal for limited Current rating to 34 37A/contact for two space applications power contacts without exceeding a Low 8.38mm profile height maximizes 30 C temperature rise in still air airflow for system cooling Compact design is ideal for limited Vented cable housing design space applications maximizes heat dissipation Low 8.38mm profile height maximizes Two signal contacts are available for airflow for system cooling presence detection or power control Vented cable housing design Integrated latching system minimizes maximizes heat dissipation connector/cable footprint Two signal contacts are available for presence detection or power control Integrated latching system minimizes connector/cable footprint FEATURES & BENEFITS The signal pins for power control are very useful for applications that require current/voltage monitoring and/or feedback regarding battery charge The signal pins for power control are levels (in the case of a battery back-up very useful for applications that require application). The presence detection current/voltage monitoring and/or feature includes a jumpered signal feedback regarding battery charge contact that allows the system to levels (in the case of a battery back-up monitor which ports have mated cables application). The presence detection and which are empty. If power control feature includes a jumpered signal or presence detection is not needed, contact that allows the system to the signal contacts can be omitted. monitor which ports have mated cables and which are empty. If power control or presence detection is not needed, the signal contacts can be omitted. Robust design includes touch-proof safety features that are IEC compliant Polarized housing design ensures Robust design includes touch-proof proper mating safety features that are IEC Compatible with lead-free processing compliant temperatures Polarized housing design ensures proper mating Compatible with lead-free processing temperatures Pwr Profile+ is rated to 34 37A per contact without exceeding a 30 C temperature rise in still air. The integrated latching system Pwr Profile+ is rated to 37A per minimizes the connector/cable footprint contact without exceeding a 30 C and the robust housing design includes temperature rise in still air. touch-proof safety features as well as The integrated latching system polarization to ensure proper mating. minimizes the connector/cable footprint and the robust housing design includes touch-proof safety features as well as polarization to ensure proper mating. TARGET MARKETS / APPLICATIONS Power I/O & distribution in data, telecom & datacom/networking Uninterruptible power supplies (UPS) Power I/O & distribution in data, Battery & power strip telecom & datacom/networking monitoring Uninterruptible power supplies Industrial controls & (UPS) instrumentation Battery & power strip Medical monitoring Industrial controls & instrumentation Medical TARGET MARKETS / APPLICATIONS 24

25 PwR PROFILE+ TM CABLE ASSEMBLIES PWR PROFILE+ TECHNICAL INFORMATION MATERIALS PWR PROFILE+ Right Angle Board Mount Headers 1P+2S+1P Right Angle Board Header Mount (w/ Ground Headers(w/ Shield) Ground Shield) ENVIRONMENTAL Housing: high-temperature thermoplastic (UL94V-0), black Operating temperature: -55 C to C Contact - High-temperature base material: thermoplastic (UL 94V-0), black RoHS information, this product is compatible according to Contact Power base high-conductivity metal copper alloy the European Union Directive 2002/95/IEC PWR -Signal High-conductivity PROFILE+ copper alloy copper alloy Contact finish: MATERIALS Contact finish: - Separable Separable interface: interface: 30µin 30µin (0.76µm) (0.76µm) performance-based SPECIFICATIONS TERMINATION ENVIRONMENTAL Housing plating over nickel (per the GS product performance-based plating over nickel Operating temperature: -55 C to C Power Product wire Specification: size: 6 mm specification) 2 GS High-temperature thermoplastic (UL 94V-0), black RoHS information, this product is compatible according to Board termination area: Signal wire sizes: 22AWG, 24AWG and 26AWG -Contact Board base connector metalsolder tail area: Matte tin over nickel the European Union Directive 2002/95/IEC Matte tin over nickel - High-conductivity copper alloy MATERIALS ENVIRONMENTAL Contact finish: CERTIFICATIONS & APPROVAL Housing Operating temperature: -55 C to C ELECTRICAL - Separable interface: PERFORMANCE 30µin (0.76µm) performance-based SPECIFICATIONS UL in process - High-temperature plating over nickel thermoplastic (per GS (UL 94V-0), product black RoHS CSA information, in process this product is compatible according to Contact Current base rating: metal 34 37A/contact maximum at 30 C T-rise the European Product Specification: Union Directive GS specification) TUV in process 2002/95/IEC -in High-conductivity still air - Board connector copper solder alloy tail area: Matte tin over nickel Contact Operating finish: voltage: Up to 300V maximum -Dielectric Separable withstanding interface: 30µin voltage: (0.76µm) 1000V performance-based SPECIFICATIONS CERTIFICATIONS & APPROVAL Insulation plating over resistance PACKAGING nickel (per the GS product ELECTRICAL - Product Specification: GS specification) Power contacts: PERFORMANCE > 5,000 M initially UL in process Right angle header: Tape-and-reel or trays - Board Signal connector contacts: solder > 500 tail M area: initially CSA in process Current rating: 37A/contact maximum Matte at tin 30 C over T-rise nickel Contact resistance TUV in process in still air -Operating Power contacts: voltage: Up 2.0 to m 300V initially maximum as well as after CERTIFICATIONS & APPROVAL Dielectric environmental withstanding exposure voltage: 1000V ELECTRICAL PERFORMANCE UL in process -Insulation Signal contacts: resistance 30 m initially as well as after PACKAGING CSA in process Current - environmental Power rating: contacts: 37A/contact exposure > 5,000 maximum M initially at 30 C T-rise TUV Right in process angle header: Tape-and-reel or trays in - still Signal air contacts: > 500 M initially Operating Contact resistance voltage: Up to 300V maximum Dielectric withstanding voltage: 1000V MECHANICAL - Power contacts: PERFORMANCE 2.0 m initially as well as after TEMPERATURE RISE CURVE Insulation resistance PACKAGING environmental exposure -Contact Power wipe distance - Signal contacts: > 5, m M initially initiallyas well as after Right angle header: Tape-and-reel or trays Signal Power contacts: contacts: > 4.8mm 500 M minimum environmental exposure initially Graph 001 Current Carrying Capacity Contact - Signal resistance contacts: 1.5mm minimum -Durability: Power contacts: 200 mating 2.0 cycles m initially as well as after environmental exposure MECHANICAL PERFORMANCE - Signal contacts: 30 m initially as well as after Contact environmental wipe distance exposure PART NUMBERS - Power contacts: 4.8mm minimum - Signal contacts: 1.5mm minimum Right Durability: Angle 200 Board mating Mount cycles Headers MECHANICAL PERFORMANCE 1P+2S+1P Header (w/ Ground Shield) LF Cable Contact Receptacle wipe distance Assembly 1P+2S+1P - Power contacts: Receptacle 4.8mm 6mm minimum 2 Wire, 1m Cable Length & Jumpered Signal Contacts DYLF PART - Signal NUMBERS contacts: 1.5mm minimum Durability: 200 mating cycles Right Angle Board Mount Headers 1P+2S+1P Header (w/ Ground Shield) LF Blue color is the current carrying capacity curve for 10AWG cable PART Cable NUMBERS Receptacle Assembly 1P+2S+1P Receptacle 6mm 2 Wire, 1m Cable Length & Jumpered Signal Contacts DYLF Cable Receptacle Assembly 1P+2S+1P Receptacle 6mm 2 Wire, 1m Cable Length & Jumpered Signal Contacts FCI - Americas : 1 (800) Europe : Asia/Pacific : LF DYLF 25 Printed on recyclable paper Power Cables & Power Distribution F1009EA4 ELXPWRPROF1009EA4 Printed on recyclable paper Printed on recyclable paper