Cable Support Solutions

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1 Cable Support Solutions B-Line by Eaton Technology Day Japan Eaton Corporation. All rights reserved.

2 2012 Eaton Corporation. All rights reserved.

3 2012 Eaton Corporation. All rights reserved.

4 Global Cable Tray Capabilities M Manufacturing Facilities 4

5 Product Portfolio Cable Ladder Cable Ladder Fittings Cable Tray Cable Tray Fittings Strut Systems Strut Accessories Cable Cleats Trefoil and Single 5

6 World Cooper Class Specifier Design Center Tool - CoSPEC CAD PDMS Web-based specifier destination featuring a 3D-powered catalog Select, view and download content for CBL products Content in nearly 100 formats including: Proprietary and standard 2D & 3D CAD Aveva Plant PDMS Intergraph SmartPlant 3D Autodesk Revit Product information and submittals Graphic files Leading scope, depth and breadth of outputs Graphics BIM Industry Leading Resource for Design Content 6

7 Finding CoSPEC Home page Resources tab CoSPEC Specifier Center CoSPEC Connect to CoSPEC via main page or URL 7

8 View Selected Products in 2D and 3D Click 3D Preview tab to generate 3D view (requires Active X control install) Full-featured viewer move, zoom in/out, snap to views, move around, etc. Stereoscopic 3D feature works with 3D glasses to float in the screen Three Dimensional View Also With 3D Glasses 8

9 Download Design Content Click CAD Download tab to begin download Select any one of nearly 100 output formats including: 2D or 3D standard, nonproprietary 2D or 3D proprietary, native files Graphics Aveva Plant PDMS Equipment Spec Intergraph SP3D PDF cut sheets / submittals Download in Any One of Nearly 100 Formats 9

10 Design Tools - PDMS & SP3D Models AVEVA PDMS Library available With and without UDA s Spec content also in Excel Intergraph SP3D Library available With and without UDA s Spec content also in Excel Design usage and import instructions located within.zip file Download via CoSPEC website Direct Link: B-Line PDMS 10

11 Cable Tray Basics: Materials and applications I-Beam construction Fitting construction Standard and specialty splicing High performance cover clamps 2012 Eaton Corporation. All rights reserved.

12 Hot Dip Galvanized After Fabrication (HDGAF) Steel Cable Tray Application - Hot-Dip Galvanized Steel Indoor 260 C / 500 F Max. Temperature Outdoor - Non-Saline -29 C / -20 F Min. Temperature Outdoor - Saline Strength to Weight Ratio Acids/Chlorines Electrical Conductivity Steel Hot Dip Galvanized Finish to ASTM A123 Salt Spray Test Results 24 hours exposure 96 hours exposure 240 hours exposure 504 hours exposure Conclusion Not Acceptable for Saline Environments 12

13 Aluminum Cable Tray Application - Aluminum Indoor 93 C / 200 F Max. Temperature Outdoor - Non-Saline -129 C / -200 F Min. Temperature Outdoor - Saline Strength to Weight Ratio Acids/Chlorines Electrical Conductivity Aluminum 6063-T6 Salt Spray Test Results 96 hours exposure 240 hours exposure 504 hours exposure 1032 hours exposure Conclusion No Degradation of Strength; Rate of Weight Loss Decreases 13

14 Fiberglass Cable Tray Application Fiberglass (Polyester, Vinyl-Ester, Low Smoke/Dis-stat) Indoor 93 C / 200 F Max. Temperature Outdoor - Non-Saline -129 C / -200 F Min. Temperature Outdoor - Saline Acids/Chlorines Vinyl Ester Salt Spray Test Results Strength to Weight Ratio Electrical Conductivity (FA Series) 96 hours exposure 240 hours exposure 504 hours exposure 1032 hours exposure Conclusion Acceptable for any Environment 14

15 Stainless Steel Cable Tray Application - Stainless Steel Indoor 426 C / 800 F Max. Temperature Outdoor - Non-Saline -184 C / -300 F Min. Temperature Outdoor - Saline Strength to Weight Ratio Acids/Chlorines Electrical Conductivity Stainless Steel AISI 316 Salt Spray Test Results 96 hours exposure 240 hours exposure 504 hours exposure 1032 hours exposure Conclusion Acceptable for any Environment 15

16 I-Beam Side Rail Profile - Steel I-Beam profile is the most efficient structural shape Features 1. Roll formed for extra strength 2. Enlarged top flange for stiffness 3. Structural grade, traceable steel Rung top lock and weld bead 5. Positive rung support 6. Marked every 450mm with company name, part number, material, and heat trace Engineered Side Rail Design Provides High Strength 16

17 I-Beam Side Rail Profile - Aluminum I-Beam profile is the most efficient structural shape 2 Features 1. I-beam side rail maximizes strength to weight ratio 2. Thick top flange for stiffness Rung top lock and weld bead 4. Positive rung support 5. Thick outside flanges for accessory attachment Engineered Side Rail Design Provides High Strength 17

18 Common Side Rail Shapes Common side rail designs: C-shape without weld bead. C-shape curved flange. C-shape with weld bead. Offset C-shape I-Beam Engineering Outperforms all Other C-Shapes 18

19 I-Beam vs. C-Shaped Rails C-shape side rail profile: - 150mm high x 1.5mm thick (16 gauge) side rail - 184kg/m on a 3.0m span - Based on simple beam destructive load test to NEMA VE-1 I-beam side rail profile: - 150mm high x 1.5mm thick (16 gauge) side rail - 446kg/m on a 3.0m span - Based on simple beam load test to NEMA VE-1 19 I-Beam Profile Carries 2.3X Greater Load than C-Shape Profile 19

20 Fitting Design Features: 300mm, 600mm, 900mm & 1200mm Standard Radius Smooth radius for cable protection Positive rung support Requires fewer supports to carry design load that NEMA VE-2 diagrams 75mm and 100mm Tangent Maximizes Splice Plate Contact Improves Electrical Continuity Fitting Designs Help Maximize System Strength 20

21 Splices & Specialty Splices AL Wedge-lock Structurally integral Self-Supporting Fast, simple, and safe installation Steel Splice Maximizes rail to splice engagement Unique hole pattern Heavy Duty Expansion Minimize structural supports Minimize deflection Increase system flexibility Splice Plates Enhance Structural Integrity 21

22 High Performance Cover Clamps Recommended for any application indoor and outdoor Available in stainless steel 316 and mechanical zinc Works with B-Line HPL, SDL, and HDL Series Reduces cover sagging and warping Cyclonic Wind Rated Withstands 76m/s (170mph) Standard Two Styles to Select From Standard flush with top of ladder Raised (35mm) - for ventilation 22

23 Why B-Line Cable Ladder???? 23

24 B-Line Cable Ladder Construction = *** Strongest in the Industry *** 24

25 If Not B-Line Ladder???? 25

26 Car Crash!!!! 26

27 Structural Steel Savings: Reduce Procurement Cost and Engineering Complexity 2012 Eaton Corporation. All rights reserved.

28 Opportunity: Cable Tray Supports Trapeze Support $75 - $250 / support Engineered Pipe Racks $1,500 - $15,000 / support Supports for Cable Ladder can Exceed the Price of Cable Ladder 28

29 Current State Fitting Supports Horizontal Bend 8 Supports 29

30 Why the current state? NEMA VE 2, BEAMA, and Manufacturers supply recommendations for the installation of cable tray including support locations for fittings Horizontal Bend Vertical Bend That s the way we ve always done it 30

31 How Can B-Line Help You? Minimize Required Steel for Fittings 31

32 B-Line Recommendations Horizontal Bend Added Flexibility for Horizontal Fittings 32

33 B-Line Recommendations Vertical Bend Added Flexibility for ALL Fittings 33

34 Implementation Use Manufacturers Recommended Support Locations 34

35 The Math 90 Horizontal Bend Fitting: Steel weighs approx. 52 kg/m Opportunity to reduce approx. 12 linear meters of steel for 1 x horizontal bend. Results in ~ 624 kg of steel removed. Therefore: 1 x example of a horizontal bend saves 624kg & $546 of steel 200mm x 100mm Steel I-beam = Yen 76,000 ($875) / 1000kg (Japan Metal Bulletin) Question: How many horizontal bends on your current project? How much steel weight and $$$ can be saved? What if the Competition Gives Their Tray Away for Free? 35

36 Straight Sections 3m Support Spacing Only for the Competition 36

37 Straight Sections Removing Supports 6m Support Spacing Removes 50% of the Supports from a 3m Span 37

38 Straight Sections Up to 12m! Removes 50% of the Supports Of a 6m Span 38

39 Success Story: Situation: TOTAL completing a refinery expansion in Louisiana. Supports for cable ladder run to a flare 213m from existing structures cost $30,000/support due to soil conditions 6m support span = 35 supports x $30k = $1.05M Solution: Results: Substitute 6m straight section cable ladder with 12m straight section cable ladder 12m support span = 18 supports x $30k = $0.54M Reduced the number of supports required for the 213m run by 50%, reducing the support cost from $1.05M to $0.54M Saved $510,000 Longer Spans Save Significant Time and Money 39

40 Estimated Project Savings: Steel HDG Cable Ladder MTO Value = $1.5 million Instructions: Make changes in yellow shaded areas for specified project. Select choice from blue drop down menus. Metric Units of Measurement (PLEASE SELECT) Horizontal Bends 545 Labor Rate ($/hr) $50.00 Support Install Splice Install Horizontal Tees 780 Time Time Cable Tray Straight Run Length (m) 19,932 (minutes)** (minutes)**** Horizontal Crosses 90 Individual Support Structure Weight (kg) Vertical Bends 310 Cable Tray Material Steel Temperature Differential (⁰C) 55.6 Fitting/Intermediate Support Cost $300 Maximum Expansion Splice Interval Spacing (m) 39.0 Support Span Savings Tray Price per Meter* Support Span (m) Individual Support Cost ** Number of Supports Required Labor Per Support Location Labor Per Splice Location Cable Tray & Support Cost Quantity *** Cable Tray and Support Savings EXCLUDING SUPPORTS REQUIRED FOR EXPANSION JOINTS $ $ 1, ,644 $ $ 8.33 = $ 7,064, $ 3,233, $ $ 1, ,322 $ $ 8.33 = $ 3,831, Expansion Splice Locations Expansion Splice Price Support Span (m) Cost of each Support ** Number of Supports Required Labor Per Support Location Labor Per Splice Location Expansion Splice and/or Additional Support Cost Additional Support Savings Standard Expansion Splice $ (Each Pair) 6 $ 1, ,106 $ $ 8.33 = $ 1,150, $ 1,128, Heavy Duty Expansion Splice $ (Each Pair) 6 $ 1, $ $ 8.33 = $ 21, Save: $3,233,413 support spans + $2,023,125 fitting supports + $1,128,974 expansion splice supports TOTAL SAVING $6,385,

41 Combine all Features = Total System Solution 41

42 Questions 42

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