BladeRoom Group Ltd Malvern View Industrial Park Stella Way Bishop s Cleeve Cheltenham Gloucestershire GL52 7DQ Tel: 01242 663050 Fax: 01242 663088 e-mail: postbox@bladeroom.com website: www.bladeroom.com APPROVAL INSPECTION TESTING CERTIFICATION TECHNICAL APPROVALS FOR CONSTRUCTION Agrément Certificate 12/4899 Product Sheet 1 PRODUCT SCOPE AND SUMMARY OF CERTIFICATE This Certificate relates to the BladeRoom Modular Data Centres, a factory assembled self-contained modular system specifically designed for accommodating separate power distribution, air treatment systems and IT equipment for use within an existing building structure or as a standalone external building up to two storeys high. AGRÉMENT CERTIFICATION INCLUDES: factors relating to compliance with Building Regulations where applicable factors relating to additional non-regulatory information where applicable independently verified technical specification assessment criteria and technical investigations design considerations installation guidance regular surveillance of production formal three-yearly review. BLADEROOM MODULAR DATA CENTRES KEY FACTORS ASSESSED Strength and stability structural calculations and testing have been used to verify the strength and stability of the Data Centre under permanent loads and of the modules during installation (see section 6). Behaviour in relation to fire tests and assessment show that the Data Centre can meet Building Regulations requirements (see section 7). Thermal performance the floor, wall and roof construction contribute to the overall thermal performance of the Data Centre (see section 8). Weathertightness and damp-proofing the steel supporting structure raises the modules clear of the ground, giving the system an inherent resistance to ground moisture. Walls and roofs can adequately limit the risk of moisture penetration from precipitation and wind-driven spray (see section 10). Durability the steel modular structure has a design life of 60 years the fabric of the Bladeroom can achieve 25 to 60 years (see section 13). The BBA has awarded this Agrément Certificate to the company named above for the system described herein. This system has been assessed by the BBA as being fit for its intended use provided it is installed, used and maintained as set out in this Certificate. On behalf of the British Board of Agrément Date of First issue: 18 April 2012 Brian Chamberlain Greg Cooper Head of Approvals Engineering Chief Executive The BBA is a UKAS accredited certification body Number 113. The schedule of the current scope of accreditation for product certification is available in pdf format via the UKAS link on the BBA website at www.bbacerts.co.uk Readers are advised to check the validity and latest issue number of this Agrément Certificate by either referring to the BBA website or contacting the BBA direct. British Board of Agrément tel: 01923 665300 Bucknalls Lane fax: 01923 665301 Garston, Watford e-mail: mail@bba.star.co.uk Herts WD25 9BA 2012 website: www.bbacerts.co.uk Page 1 of 12
Regulations In the opinion of the BBA, BladeRoom Modular Data Centres, if used in accordance with the provisions of this Certificate, will meet or contribute to meeting the relevant requirements of the following Building Regulations (the presence of a UK map indicates that the subject is related to the Building Regulations in the region or regions of the UK depicted): The Building Regulations 2010 (England and Wales) Requirements: A1 Requirements: B2 B3 B4 Requirement: C2(a)(b)(c) Requirement: L1(a)(i) Requirement: Regulation 7 Loading The Data Centres will have adequate strength and stability. See sections 6.1 to 6.6 of this Certificate. Internal fire spread (linings) Internal fire spread (structure) External fire spread The Data Centres can meet the relevant requirements within the limitations set out in this Certificate. See sections 7.1 to 7.5 of this Certificate. Resistance to moisture The Data Centres are acceptable. See sections 10.1 to 10.3 of this Certificate. Conservation of fuel and power` The wall, floor and roof elements contribute to meeting the requirement. See sections 8.1 and 8.2 of this Certificate. Materials and workmanship The Data Centres are acceptable. See section 13.1 to 13.4 and the Installation part of this Certificate. The Building (Scotland) Regulations 2004 (as amended) Regulation: 8(1)(2) Fitness and durability of materials and workmanship The Data Centres are acceptable. See sections 12.1 to 12.8, 13.1 to 13.4 and the Installation part of this Certificate. Regulation: 9 Building standards construction Standards: 1.1(a)(b) Structure 1.2 Disproportionate collapse The Data Centres will have adequate strength and stability, with reference to clauses 1.1.1 (1) and 1.2.1 (1) of these Standards. See sections 6.1 to 6.6 of this Certificate. Standards: 2.1 Compartmentation 2.2 Separation 2.3 Structural protection 2.5 Internal linings 2.6 Spread to neighbouring buildings 2.7 Spread on external walls 2.8 Spread from neighbouring buildings The Data Centres will meet the relevant Standards within the limitations set out in sections 6.1, 6.2 and 6.4 of this Certificate, with reference to clauses 2.1.1 (1), 2.1.4 (1), 2.1.12 (1), 2.1.15 (1), 2.2.1 (1), 2.2.2 (1), 2.2.3 (1), 2.2.4 (1), 2.2.7 (1), 2.3.1 (1), 2.3.2 (1), 2.3.4 (1), 2.3.5 (1), 2.5.1 (1), 2.6.1 (1), 2.7.1 (1) and 2.8.1 (1) of these Standards. See sections 7.1 to 7.5 of this Certificate. Standards: 3.4 Moisture from the ground 3.10 Precipitation 3.15 Condensation The Data Centres are acceptable, with reference to clauses 3.4.1 (1), 3.4.5 (1), 3.4.6 (1), 3.10.1 (1), 3.10.5 (1) and 3.10.8 (1) of these Standards. See sections 9.2, 10.1 to 10.3 of this Certificate. Standards: 6.1 Carbon dioxide emissions 6.2 Building insulation envelope The wall, floor and roof elements are acceptable, with reference to clauses 6.1.1 (1), 6.2.1 (1), 6.2.4 (1) and 6.2.5 (1) of these Standards. See sections 8.1 and 8.2 of this Certificate. Standard: 7.1(a)(b) Statement of sustainability The Data Centres can contribute to meeting the relevant requirements of Regulation 9, Standards 1 to 6, and, therefore, will contribute to a construction meeting a bronze level of sustainability as defined in this Standard. (1) Technical Handbook (Domestic). The Building Regulations (Northern Ireland) 2000 (as amended) Regulation: B2 Fitness of materials and workmanship The Data Centres are acceptable. See section 13.1 to 13.4 and the Installation part of this Certificate. Regulation: B3(2) Suitability of certain materials The Data Centres are acceptable. See sections 12.1 to 12.8 of this Certificate. Regulation: C4 Resistance to ground moisture and weather Regulation: C5 Condensation The Data Centres are acceptable. See sections 9.2 and 10.1 to 10.3 of this Certificate. Regulations: D1 Stability The Data Centres will have adequate strength and stability. See sections 6.1 to 6.5 of this Certificate. Page 2 of 12
Regulations: E3 Internal fire spread Linings E4 Internal fire spread Structure E5 External fire spread The Data Centres will meet the relevant Regulations within the limitations set out in this Certificate. See sections 7.1 to 7.5 of this Certificate. Regulation: F2(a)(i) Conservation measures The wall, floor and roof elements are acceptable. See sections 8.1 to 8.2 of this Certificate. Construction (Design and Management) Regulations 2007 Construction (Design and Management) Regulations (Northern Ireland) 2007 Information in this Certificate may assist the client, CDM co-ordinator, designer and contractors to address their obligations under these Regulations. See sections: 3 Delivery and site handling (3.1 and 3.2) and 15 General (15.3) of this Certificate. General This Certificate relates to the BladeRoom Modular Data Centres, a factory assembled self-contained modular system specifically designed (1) for accommodating separate power distribution, air treatment systems and IT equipment for use within an existing building structure or as a standalone external building up to two storeys high. The scope of this Certificate is restricted to the structure of the BladeRoom Modular Data Centres and external envelope only (2). (1) The Data Centres are designed to have a power usage effectiveness (PUE) rating of 1.13 or better dependant on site specific infrastructure used. This is outside the scope of this Certificate (refer to the Certificate holder for further information). (2) The external envelope includes; the complete roof construction, the external wall construction and complete floor construction but excludes door sets, louvres, external mechanical equipment and staircases. Technical Specification 1 Description 1.1 BladeRoom Modular Data Centres are specifically-designed volumetric modules used to form computer data storage centres. The modules are available in a standard size of 15 m long by 4.5 m wide by 3.7 m high and each centre is typically built from between three (1) (BR30) and eleven modules (2) (BR225). Each data centre comprises modules with three different uses: air optimiser, a power room, and an IT room. A typical layout is shown in Figure 1. (1) Comprising an air optimiser module, a power room module, and an IT room module. (2) Comprising an air optimiser module, a power room module, and nine IT room modules. Figure 1 Typical BladeRoom Modular Data Centre layout showing air flow characteristics air intake louvre exhaust louvre Page 3 of 12
1.2 The full specification and drawings for the materials and components covered by this Certificate have been examined and are retained by the BBA. This section gives only general details of the system. 1.3 Each volumetric module is factory built and consists of a structural steel framework, an insulated floor, an insulated ceiling/roof structure, and insulated wall cladding on external walls. Structural steel framework 1.4 The steel structure is manufactured from bolted and/or welded hot rolled steel members. The structure incorporates perimeter floor beams and roof beams, corner columns, internal structural steel members (including, if required, lateral cross-bracing), forklift pockets and lifting eye connections. The steelwork is grade S275 and protected with a two-pack epoxy zinc phosphate primer and a single pack Firetex FX2002 intumescent paint finish. All internal columns and posts are encased with plastisol coated steel and mineral wool insulation between the member and the casing. Insulated floor 1.5 Floors/intermediate floors comprise pairs of 220 mm deep by 65 mm SwageBeam cold-worked galvanized steel joists, grade S390 (2.0 mm or 2.4 mm thick), fixed back to back and at 400 mm centres span between the primary beams. A 2 mm thick profiled steel plate is screwed to the underside of the joists and 200 mm mineral wool insulation (maximum λ 90/90 value of 0.044 W m 1 K 1 ) filled between them. Engineered plywood tongue and groove boards, 25 mm thick, are fixed to the joists with TEK screws and neoprene tape. The floor is finished with 2 mm thick fully welded static dissipative floor covering complying with EN ISO 9239-1 : 2010. Insulated ceiling/roof structure 1.6 The roof/ceiling stucture comprise 100 mm by 60 mm hot-rolled rectangular hollow section at nominal 1200 mm centres are connected to both roof perimeter beams and provide support via a continuous ledger plate for 100 mm thick Isoclad Firestop 12 composite panels. The facings to the panels are of 1.5 mm galvanized steel with a plastisol finish on the exposed faces. The sloping flat roof consists of Powerdeck F tapered insulation system comprising rigid polyisocyanurate (PIR) foam board (maximum λ 90/90 value of 0.026 W m 1 K 1 ) with thicknesses varying from 220 mm to 40 mm to provide a 1 in 80 fall to the insulated galvanized steel gutter incorporating a roof outlet. Each board is mechanically fastened using a minimum of four (1) TKR-3 4.8 diameter Ejot fixings with Ejot HTK Plastic extension sleeves. A 1.5 mm thick Rhepanol polymeric roof membrane weatherproofing system (covered by BBA Certificate 02/3922) is bonded to the Powerdeck and trimmed with appropriate flashings and seals to complete the roof construction. (1) The number of fixings to be determined on a case-by-case basis as specified by the design Engineer. External walls 1.7 The external walls are formed from Isoclad Firestop 12 composite wall panels spanning horizontally between supports. On end panels supports are corner columns at 4500 mm centres and for gable walls, corner columns, intermediate posts and gable posts are provided at a maximum of 3800 mm centres. The gable posts are constructed from two cold formed profiles creating a 150 mm by 150 mm by 2 mm thick box section. The posts are secured to the main perimeter frame with bolts through brackets incorporating slotted holes to ensure no vertical load is transferred from the perimeter beams to the gable posts. The panels are third-party approved (against LPC 1208: Issue 2) and comprise steel faces bonded to a mineral fibre core (maximum λ 90/90 value of 0.042 W m 1 K 1 ). The facings to the panels are of 0.7 mm galvanized steel with a plastisol finish on the exposed faces. Additional structural supports are provided adjacent to each opening. 1.8 Fixings, sealants and trims supplied by the Certificate holder to specifications agreed with the BBA. 2 Manufacture 2.1 The modules are fabricated by the Certificate holder. The steel framework is constructed by bolting and welding. The roof, floor and wall panels are made up separately and assembled to the framework. 2.2 As part of the assessment and ongoing surveillance of product quality, the BBA has: agreed with the manufacturer the quality control procedures and product testing to be undertaken assessed and agreed the quality control operated over batches of incoming materials monitored the production process and verified that it is in accordance with the documented process evaluated the process for management of non-conformities checked that equipment has been properly tested and calibrated undertaken to carry out the above measures on a regular basis through a surveillance process, to verify that the specifications and quality control operated by the manufacturer are being maintained. 3 Delivery and site handling 3.1 Each module is transported on a flat-bed lorry or trailer long enough to fully support the structure. The Air Optimiser module weighs approximately 30 tonnes and the Power Management and IT Room modules weigh 23 tonnes each. During transport, the modules are covered to protect against weather. 3.2 The individual modules are sufficiently robust to be lifted, transported and sited and are unloaded by crane via a proprietary M36 lifting eye bolted into the head of each intermediate prop position via a captive nut. The safe working load for the lifting eye connections is 10 metric tonnes each and the forklift pockets are 30 metric tonnes combined. 3.3 The modules are normally positioned on the day of delivery and the assembly is carried out by the Certificate holder s operatives, thus site storage is not required. Page 4 of 12
Assessment and Technical Investigations The following part of the Certificate gives a summary of the assessment and technical investigations carried out on BladeRoom Modular Data Centres. Design Considerations 4 Use BladeRoom Modular Data Centres, typically consisting of three to eleven modules have been assessed for structural stability up to two storeys, for use inside an existing building shell or as an external building within the restrictions defined in section 6. Specifiers must ensure that; plan form, internal subdivision, siting, access for the disabled, access for fire services, and means of escape in case of fire, comply with the relevant requirements of the Building Regulations. 5 Practicability of installation The Data Centres are installed by the Certificate holder s operatives who are responsible for delivery, installation and commissioning. 6 Strength and stability 6.1 BladeRoom modules and the connections between modules have been designed in accordance with BS EN 1993-1-1 : 2005 and BS EN 1993-1-3 : 2006 to resist the actions resulting from: self weight and imposed loads given in BS EN 1991-1-1 : 2002 National Annex to BS EN 1991-1-1 : 2002 snow load given in BS EN 1991-1-3 : 2003 National Annex to EN 1991-1-3 : 2003 wind load given in BS EN 1991-1-4 : 2005 National Annex to EN 1991-1-4 : 2005. 6.2 The structural stability of the individual modules is based on the worst case loading for a two storey application defined as follows: Floor Loads maximum line load from computer rows (1) ; at ground floor level = 12 kn m 1 at first floor level (2) = 10 kn m 1 maximum aisle areas load = 3 kn m 2 temporary concentrated load (3) = 10 kn (1) Loads on modules used for air optimisation or plant rooms are less onerous. (2) With a maximum of two rows of computer racks per module. (3) Including resistance to a acting through a 100 mm by 100 mm loading plate (equivalent UDL over the whole area 7.7 kn m 2 ). Roof loads roof load (4) = 0.500 kn m 2 roof imposed actions snow = 0.600 kn m 2 roof wind pressure (5) = 0.545 kn m 2 roof wind suction (5) = 2.397 kn m 2 roof plant (6) = 3 kn m 2 ceiling load = 0.500 kn m 2 (4) Imposed load applies to locations where access is not provided, other than that necessary for cleaning or repair. (5) Modules designed for up to two storey applications only, covering UK mainland sites with: a basic wind speed up to 25.5 m s 1 as defined in BS EN 1991-1-4 : 2002 covering the line drawn approximately between Glasgow and Aberdeen on Figure NA.1 within the UK NAD to BS EN 1991-1-4 : 2002 maximum site altitiude100 m altitude above sea level, and not located in areas of severe wind exposure, e.g. top of escarpments building taken to be 50 km from the coast, except where the nearest coastline is the East coast of the UK. In this situation the distance to the coast is reduced to 5 km. (6) Roof-top mounted Air Handling Units: maximum 2 pairs of condensers per module. External Wall Loads worst case wind action (5)(7) = 1.525 kn m 2. (7) When subjected to the wind loads referred to above, calculations indicate that a minimum number of four linked modules are required. Cross bracing is required in one of the 4.5 by 3.75 end panels of each non-gable elevation. Note: For more onerous applications site specific designs by a suitably qualified engineer will be required. 6.3 The sub-structure on which the modules are sited must be designed to withstand the maximum load to the foundation. The maximum loads for a two-storey Data Centre are shown in Table 1. The foundation loads for each Data Centre will be provided by the Certificate holder. The loads may be reduced by the addition of extra supports for each modules perimeter beams (details available from the Certificate holder). Page 5 of 12
Table 1 Maximum unfactored foundation support reactions (dead, imposed and wind loads) Zone Location Vertical load (kn) Horizontal Load (kn) A Gable end intermediate props <350 <32 B Internal intermediate props <700 <32 C Central support to long span ground floor <130 - D Corner and end posts <16 <32 D D D D D A B B B A C C C C C A B B B A D D D D D 6.4 Two-storey structures covered by this assessment must be placed one above the other with load transfer via the corner columns and internal posts. 6.5 Provision for access is normally via an external staircase but this is outside the scope of this Certificate. 6.6 For Powerdeck F roof insulation, the building designer needs to check the proposed fixing detail is suitable for the anticipated design wind load. 7 Behaviour in relation to fire 7.1 Data Centres subject to Building Regulations must not be erected within one metre of a boundary and should be sited with due regard of all unprotected areas. 7.2 Internal structural steel members are generally protected by Plastisol coated steel casings and mineral wool insulation. Members that are exposed are coated with intumescent paint to achieve a 60 minute fire protection in accordance with BS 476-20 : 1987, BS 476-21 : 1987 and BS EN 13381-8 : 2010. The steel face surface provides a class 0 spread of flame. 7.3 The Isoclad firestop12 panels that form part of the external wall construction and ceiling, incorporate Plastisol coated steel panels with a class 0 spread of flame and have accreditation against LPC 1208 : Issue 2. When fire resistance is required: detailing should be in accordance with LPC Certificate 142a, or determined by test from a UKAS accredited laboratory. 7.4 Where it is necessary for fittings, services or ducts to penetrate part of the fire-resisting construction, the detailing must ensure that the relevant fire resistance is not impaired, particularly in relation to the integrity requirements. 7.5 Where it is necessary to meet Building Regulations, the concealed space between the ground floor ceiling and first floor must incorporate adequate fireproof barriers to prevent the unseen spread of smoke and fire. 7.6 BladeRoom Modular Data Centres are provided with a fire suppression system that is outside the scope of this Certificate. 8 Thermal performance 8.1 The U values given below exceed the default values in Building Regulations. Designers must ensure that Data Centres achieve the target carbon emissions reduction for the complete proposed building when compared to the notional building. 8.2 For the purpose of calculations, the element U values may be taken from Table 2. Page 6 of 12
Table 2 Thermal performance (1) Element U value (W m 2 K 1 ) External wall 0.27 (2) Roof 0.22 Floor (3) 0.37 (4) 0.27 (5) (1) Based on the maximum thermal conductivity values given in sections 1.5 to 1.7 (2) Plain wall panel this value should be corrected for fixings in accordance with BS EN ISO 6946 : 2007 (3) Calculated in accordance with BS EN ISO 13370 : 1998 using: 1 λ soil = 1.5 W m 1 K 1 skirt wall U value = 0.35 W m 2 K 1 floor U value 0.96 W m 2 K void under floor = 230 mm wind shielding factor = average ventilation area = 0.0015 m 1 2 m design wind speed = 0.05 m s 1. (4) For a floor perimeter-to-area ratio (P/A) of approximately 0.28 for the smallest unit. (5) For a floor perimeter-to-area ratio (P/A) of approximately 0.17 for the largest unit. 9 Condensation 9.1 The air temperature and humidity within the modules are controlled by equipment outside the scope of this Certificate. Interstitial condensation 9.2 When the modules (wall panels, ceiling panels, flooring and flashing) are appropriately sealed against the ingress of water vapour, interstitial condensation will not form within the construction. 10 Weathertightness and damp-proofing 10.1 The steel supporting columns raise the modules clear off the ground, giving it an inherent resistance to ground moisture. A damp-proof course (dpc) to protect the galvanizing is required where the steel structure is in contact with the foundations. 10.2 Where relevant, in preparing the site for erection of the BladeRoom Modular Data Centres, adequate drainage must be provided to prevent water collecting beneath or against the structure. 10.3 The roof and external wall surfaces provide adequate weather resistance when installed in accordance with the Certificate holder s instructions. The final weathertightness of the Data Centre is dependent upon correct positioning and sealing of the welded roofing membrane, flashings, gutter/gutter outlets and joints between modules. 10.4 The performance of windows and doors is not covered by this Certificate. 11 Services Electrical and plumbing services are outside the scope of this Certificate. However, in designing and installing these services, precautions must be taken to avoid the possible risk of long-term damage to the module structure or the services by, for example, the ingress of water, water vapour or condensate. 12 Maintenance and repair 12.1 Where used, gutters and downpipes must be inspected regularly and blockages cleared. 12.2 Site-applied seals should be checked as part of the maintenance regime for the structure. The seals should be replaced when required. 12.3 The roof covering should be inspected at regular intervals. 12.4 External surfaces of the wall panels require an occasional washing down with water containing a mild detergent. Where a high aesthetic standard is required, maintenance painting may be required after a period of between 10 and 30 years, depending on colour and environmental conditions, using a paint recommended by the Certificate holder. 12.5 In the event of impact or other damage to an external wall, a replacement panel must be installed by the Certificate holder. 12.6 The ceiling and internal wall surfaces can be cleaned using water containing a mild detergent. These surfaces can be decorated using a paint recommended by the Certificate holder. 12.7 Should it be necessary to replace or repair the floor covering, all joints must be adequately sealed and welded. Any replacement floor covering must be to an equivalent specification as that of the original. Page 7 of 12
12.8 The maintenance of the electrical equipment and other hardware used within the Data Centre is outside the scope of the Certificate (1). (1) For further information, the advice of the Certificate holder should be sought. 13 Durability 13.1 The main structural framework is assessed as capable of achieving a design life of 60 years. Other elements can achieve a design life of between 25 and 60 years depending on the materials, construction and degree of maintenance (1). (1) Reference may be made to BS 7543 : 2003, or a relevant Agrément Certificate in this respect. 13.2 Particular care is required in arrangement for damp-proof courses, integrity of joints between wall panels and weathertightness of the building envelope. 13.3 Foot traffic over the roof should be restricted to the purpose of maintenance and suitable precautions taken to avoid the risk of damaging the roof membrane. 13.4 The roof and floor coverings may require replacement during the building s life. 14 Re-use and recyclability The main structural components can be re-used. Installation 15 General 15.1 Erection of the BladeRoom Modular Data Centres is carried out solely by operatives approved by the Certificate holder. 15.2 Due to the size of the modules, it is necessary to plan with respect to access, obstructions and the logistics of using large machinery and equipment required for the installation process. Consideration must also be given to site boundaries and compliance with Building Regulations (see section 7.1). 15.3 All necessary health and safety procedures must be observed and strictly adhered to. 16 Preparation 16.1 All pre-installation site surveys, checks and considerations must be taken into account, particularly with regard to suitable foundations and drainage and service provisions. 16.2 It is essential to set out level and accurate foundations and service connections and these should be supervised and accurately checked before the system modules are delivered to site. The foundations must be built in accordance with the Certificate holder s design. 17 Procedure 17.1 The modules are placed by crane by the Certificate holder on prepared foundations using purpose-designed lifting points incorporated in the steel frame. 17.2 The modules have protective weatherproofing coverings that are removed prior to lifting and installation into position. 17.3 The foundation connection bar rods for each corner foundation connector and locator plate are installed into the oversized (±25 mm) pre cast or drilled holes within the foundations to allow for structural movement (see Figure 2). Structural galvanized steel levelling shims (25 mm thick) are inserted as appropriate, enabling mortar infill to be applied after unit installation. 17.4 Alternatively, Hilti M16 stud anchor bolts or equivalent can be used to secure the foundation connector locator plates and are fully tightened once the modular units have been bolted together. Figure 2 Foundation locator plate detail Page 8 of 12
17.5 The Bladeroom modular unit is fastened using four M20 8.8 bolts at each corner connection and locator plates and six M20 8.8 bolts at module-to-module foundation connection and locator plates. This process is repeated until all units are secured to the module-to-module and corner connecting foundation plates. 17.6 Once all the modules have been securely situated and correctly aligned in the foundation connection and locator plates, the module shoes are then fully tightened to the foundation plate. Any gaps beneath the corner locator plate must be filled with a suitable grout as specified by the Certificate holder. Module-to-module joints Walls 17.7 Before adjacent modules are sealed, additional mineral wool insulation and expanding foam tape is installed between the exposed module posts. The cavity between the modular units is filled with 150 mm deep insulation to the full height of the cavity. Expanding foam tape is applied to full height, floor to ceiling of the external wall to provide a weathertight and airtight seal. The process is completed on the internal wall to encase the insulation securely. Each module connecting post can then be bolted together using the predrilled holes using M16 218 mm bolts. Roofs 17.8 On the roof, the bay-to-bay junction of the Rhepanol roof lining membrane must be weather sealed. Overlapped joints and detailing must be clean and dry prior to sealing. A solvent welding agent is necessary in moist and cool weather or where significant dirt has built up. The external weather seal is formed by applying cover tape across the module bay-to-bay joint in accordance with the membrane manufacturer s instructions. Floors 17.9 The internal joint gap between the modules is filled with PVA adhesive and a plywood insertion is cut to fit the gap and secured with screws at 300 mm centres through the plywood and steel floor beam. 17.10 Data Centre modules of the same length can be stacked (see section 6.3). The modules are bolted together at steel column points and along the longitudinal beams. 17.11 On the Air Optimiser module, the plant deck and DX condensing unit and interconnecting pipework are fitted after the installation of the modules. Finishing 17.12 The completion of external and internal cladding and trims is carried out on site by the Certificate holder. Service connections are made and internal subdivisions and finishes completed at joints between modules. Technical Investigations 18 Investigations 18.1 An analysis was made of data to determine: structural adequacy roof and wall U values to BS EN ISO 6946 : 2007 floor U values to BS EN ISO 13370 : 1998. 18.2 An examination was made of existing data to assess: behaviour in fire impact resistance of floor and wall panels load capacity of roof and floor weathertightness durability maintenance requirements. 18.3 The manufacturing process was examined, including the methods adopted for quality control, and details were obtained of the quality and composition of the materials used. Page 9 of 12
Bibliography BS 476-20 : 1987 Fire tests on building materials and structures Method for determination of the fire resistance of elements of construction (general priciples) BS 476-21 : 1987 Fire tests on building materials and structures Method for determination of the fire resistance of loadbearing elements of construction BS 7543 : 2003 Guide to durability of buildings and building elements, products and components BS 8004 : 1986 Code of practice for foundations BS EN 1991-1-3 : 2003 Actions on structures General actions Snow loads BS EN 1991-1-3 : 2003 UK National Annex to Eurocode 1 : Actions on structures General actions Snow loads BS EN 1991-1-4 : 2005 Actions on structures General actions Wind actions BS EN 1991-1-4 : 2005 UK National Annex to Eurocode 1 : Actions on structures General actions Wind actions BS EN 1993-1-1 : 2005 Eurocode 3 : Design of steel structures General rules and rules for buildings BS EN 1993-1-3 : 2006 Eurocode 3 : Design of steel structures General rules Supplementary rules for cold-formed members and sheeting EN 13381-8 : 2010 Test methods for determining the contribution to the fire resistance of structural members. Applied reactive protection to steel members BS EN ISO 6946 : 2007 Building components and building elements Thermal resistance and thermal transmittance Calculation method BS EN ISO 13370 : 1998 Thermal performance of buildings Heat transfer via the ground Calculation methods EN ISO 9239-1 : 2010 Reaction to fire tests for floorings -- Part 1: Determination of the burning behaviour using a radiant heat source Page 10 of 12
Conditions of Certification 19 Conditions 19.1 This Certificate: relates only to the product/system that is named and described on the front page is issued only to the company, firm, organisation or person named on the front page no other company, firm, organisation or person may hold or claim that this Certificate has been issued to them is valid only within the UK has to be read, considered and used as a whole document it may be misleading and will be incomplete to be selective is copyright of the BBA is subject to English Law. 19.2 Publications, documents, specifications, legislation, regulations, standards and the like referenced in this Certificate are those that were current and/or deemed relevant by the BBA at the date of issue or reissue of this Certificate. 19.3 This Certificate will remain valid for an unlimited period provided that the product/system and its manufacture and/or fabrication, including all related and relevant parts and processes thereof: are maintained at or above the levels which have been assessed and found to be satisfactory by the BBA continue to be checked as and when deemed appropriate by the BBA under arrangements that it will determine are reviewed by the BBA as and when it considers appropriate. 19.4 The BBA has used due skill, care and diligence in preparing this Certificate, but no warranty is provided. 19.5 In issuing this Certificate, the BBA is not responsible and is excluded from any liability to any company, firm, organisation or person, for any matters arising directly or indirectly from: the presence or absence of any patent, intellectual property or similar rights subsisting in the product/system or any other product/system the right of the Certificate holder to manufacture, supply, install, maintain or market the product/system individual installations of the product/system, including their nature, design, methods, performance, workmanship and maintenance any works and constructions in which the product/system is installed, including their nature, design, methods, performance, workmanship and maintenance any loss or damage, including personal injury, howsoever caused by the product/system, including its manufacture, supply, installation, use, maintenance and removal any claims by the manufacturer relating to CE marking. 19.6 Any information relating to the manufacture, supply, installation, use, maintenance and removal of this product/ system which is contained or referred to in this Certificate is the minimum required to be met when the product/system is manufactured, supplied, installed, used, maintained and removed. It does not purport in any way to restate the requirements of the Health and Safety at Work etc. Act 1974, or of any other statutory, common law or other duty which may exist at the date of issue or reissue of this Certificate; nor is conformity with such information to be taken as satisfying the requirements of the 1974 Act or of any statutory, common law or other duty of care. Page 11 of 12
British Board of Agrément tel: 01923 665300 Bucknalls Lane fax: 01923 665301 Garston, Watford e-mail: mail@bba.star.co.uk Herts WD25 9BA 2012 website: www.bbacerts.co.uk Page 12 of 12