Integrated Biomass Power Generation in Thailand: Lesson Learnt and Transfer to Vietnam SHAIYO TRIPLE A GROUP Hochiminh City, 16 September 2013
Shaiyo Triple A is a world class agricultural based organization and is committed to environmental and social responsibility.
Bangkok Head Office: ITF Tower Head Office
Chachoengsao Head Office Head Office
Shaiyo R&D Center
R & D Business Focus on Bio Energy
Nursery Center Produce 150,000 million sprouts a year
1.5 million contract farmers Plantation
30 woodchip mills Woodchip mill
Hardboard Business Production capacity 1.4 million sheet/year
Medium Density Fiberboard Business Production capacity 250,000 m3/year
Real Estate Business: Hotel Cha-am Beach hotel Business
Real Estate Business: 4 Industrial Parks
Workshop for Mechanical Engineering Workshop for Mechanical Engineering 36,000 m3
84 contracts Biomass Power Plant
Civil Engineering Business
Logistic Business: Deep Sea Port 2 deep sea ports
Logistic Business: transportation 1,000 trucks
Combined Strength Model A World Class Integrated Agriculture Business Biomass Power Plant Long Experience and Engineering Expertise Strong Community Support
SHAIYO Triple A Power Business s Missions Design Environmentally Friendly Power Plants Create mutual Individual benefits Create mutual Communities benefits Contribute to Global benefits
Shaiyo Triple A Fully Integrated Biomass Power Business Model R&D of energy tree Sprout production Plantation Biomass Power plant Bio-fuel production Logistics & Supply Chain
Shaiyo Triple A s Biomass Power Plants Shaiyo Triple A s Biomass Power plants Province COD date Ban Bueng Chonburi April, 25 th 2012 Namphong Khonkhaen May, 2 nd 2012 Prasart Surin October, 30 th 2012 Chok Chai Nakornratchasima January, 16 th 2013 Phonethong Roi-et June, 4 th 2013 Sri Chiangmai (Under construction) Thoen (Under Construction) Nongkay Lumpang November 2013 (Expected) February 2014 (Expected
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Using the modern technology in producing electricity from biomass fuel Combustion chamber The special design of combustion chamber which is controlled by automatic computer system from Germany
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Feed in system Specially designed for biomass fuel
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Boiler system (heat transfer system) From Germany (by ERK Eckrohrkessel GmbH)
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Piping system produced from quality and standard steel from Germany. Therefore, piping system has long expectancy.
Strength of Shaiyo Triple A Power Plant Technology & Efficiency
Strength of Shaiyo Triple A Power Plant Technology & Efficiency High quality standard Steel and high quality QC for extended piping i and steel life span
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Thin part is easily broken Inconsistency of Thickness
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency We have know-how to avoid corrosion, erosion and shorten life span of tube
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency ESP (Electrostatic precipitator) High efficiency in dust trapping (Above 97%)
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Steam Turbine High efficiency of 22 stage turbine (Normally, between 18 20 stages)
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Impulse stage Reaction stage
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Impulse stage
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Fuel feeding system: Especially designed for biomass fuel
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Detective sensors for specific parameter to monitor & control efficiency i of burning in the combustion eg: oxygen content detection to control air inlet temperature sensor to control temperature in the combustion chamber and control the feed in of fuel Flue gas from the stag inject to the combustion chamber.
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Total Integration of Automation control system on all equipment (DCS). Automatically operate Automatically adjust for high efficiency operation Automatically Shut down during emergency accident. Automatic alarm before critical situation Control and Monitoring the operation by using CCTV-Online Real Time system Remote consulting, suggestion and communication via VDO conference system
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency High efficiency combustion chamber Visual Distribution Control system for Combustion
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency High efficiency boiler from ERK Visual Distribution Control system for Boiler
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Shaiyo Triple Biomass Power Plant have Heat Rate 14 500 KJ/kWh But other Shaiyo Triple Biomass Power Plant have Heat Rate 14,500 KJ/kWh. But other power plants have Heat rate 18,000 KJ/kWh. Therefore, Shaiyo Triple A Biomass Power Plant have more efficiency than others up to 19.5 %. Shaiyo Triple A did many researches in efficiency improvement of Biomass Power Plant. And registered patent more than 5 patents to guarantee our technology and efficiency.
Strength of Shaiyo Triple A Power Plant Advance Technology & High Efficiency Inventory of critical spare parts of the machines. So, we can immediately repair and maintenance with the short period of shut down. Well Maintenance schedule, monitoring, checking and calibrating system for each machine to prevent damaging and extend life span of our machine and avoid incident
ISO 9001 (2008): Quality Management System
Strength of Shaiyo Triple A Power Plant High Capability & Quality Human Resource We have Expert Engineers covering all areas in Power Plant which are; - Mechanical Engineer - Civil Engineer - Electrical Engineer - Programming (DCS) Engineer - Environmental Engineer - Chemical Engineer
Certificate OHSAS 18001 : Occupational health and Safety management System
Strength of Shaiyo Triple A Power Plant Environmental Friendly Shaiyo Triple A Biomass Power Plant is the first power plant that operating under international standard framework and got the certificate of quality, environment and safety.
Strength of Shaiyo Triple A Power Plant Environmental Friendly Air Quality Control Using ESP (Electrostatic Precipitator) which is the most efficiently in dust trapping at the present. (At least 97% efficiency of ESP)
Strength of Shaiyo Triple A Power Plant Environmental Friendly Brick Making Machine From Fly ash and bottom ash
Strength of Shaiyo Triple A Power Plant Environmental Friendly Absorb CO 2 by 32.2424 million tons Release O 2 by 44.81 million tons
Strength of Shaiyo Triple A Power Plant Environmental Friendly Water Quality Control We have our own pond which capacity is 1.2 million cubic meter.
Strength of Shaiyo Triple A Power Plant Environmental Friendly Water Quality Control Excess water from the production management. age e We recycle used water to cooling system and watering the plants
Strength of Shaiyo Triple A Power Plant Environmental Friendly We are green and clean business We have got the certificate to guarantee our Quality and Efficiency from government ex. ISO 14001 F ISO 14001 For Environmentally Friendly
Strength of Shaiyo Triple A Power Plant Strong Community Support We support the community in many aspects e.g. Economics, Social and life style of the people in the community.
Strength of Shaiyo Triple A Power Plant Strong Community Support Create mutual Individual & Community benefits Job and income increases Contract Farming: Guaranteed Floor Price Skills Transfer
Strength of Shaiyo Triple A Power Plant Strong Community Support
Strength of Shaiyo Triple A Power Plant Strong Community Support Community fund contribution approx 229,000 USD/year Create infrastructure support and donationfor building of Road/School/Temple/Community Centers Provide electricity security to community
Expense, Production and Income circle
Biomass Power Plant effect to GDP VSPP and National Economics Y4 Consumer goods Shop Y8 Y5 Consumer goods factory Y6,1 Y6,2 Household expense Household expense Y7,1 Labor cost (Production) Raw material cost Planting cost Y3,1 Y3,3 Y3,2 Agricultural waste cost Labor cost Y2,1 Y2,2 Y2,3 Biomass cost Y7,2 Labor cost (Agriculture) Y7,3 Y6,4 Raw material supplier Y6,3 Raw material cost
Biomass Power Plant effect to GDP Electricity 1 kwh generated from biomass power plant contributes directly to the GDP by 4.95 times of the labor cost and biomass cost. For a period of 20 years, every 9.9 MW power plant will contribute to a GDP value of 23 billion baht. (15,300 billion VND or 719 million USD) ((biomass cost 2.3 THB + labor cost 0.64 THB) X 4.95X 9,900 kwh X 24 hrs X 330 days X 20 years = 22,821,432,480 baht) Or 1,141,071,624 baht per year,,, p y (759 billion VND or 35.9 million USD)
Biomass Power Plant effect to GDP SPP/IPP and National Economics Fossil cost (Import from other countries) Y SPP/IPP X EGAT Labor cost
LNG power plant effect GDP Electricity 1 kwh generated from biomass power plant contributes directly to the GDP by 4.95 times of the labor cost. To produce 1,568,160,000 160 000 kwh, it will effect the GDP equal to 129 million baht.( Or 85.8 billion VND or 4 million USD) (0.0166 THB x 4.95 THB x 1,568,160,000 kwh = 128,855,707.2 baht)
STRATEGY for ELECTRICITY SECURITY of NATION
CAUSE TO ELECTRICITY CRISIS OF A COUNTRY Cannot generate electricity during summer or drought Limited it Supply, and run out of resources in the future High Price of electricity Cheap cost for electricity production (take long time to set up) Demand increase yearly Shortage supply
ALTERNATIVE POLICY FOR PROMOTING ELECTRICITY GENERATION Lost in Country s Balance Sheet Bad effect to country s GDP No profit to community Security but at high price and not stable to supply Notsecure in electric supply Lost in Country s Balance Sheet Bad effect to country s GDP No profit to community Alternative Policy for Promoting Electricity it Generation Security at low price Generate GDP of community Increase GDP of country Community participation and benefits sharing
The Comparison cost of electricity production between LNG Fuel & Biomass Fuel, Year 2012-2030 7 6.8 6.6 6.4 6.2 6 5.8 5.6 5.4 5.2 5 2555 2558 2563 2568 2573 from LNG from Biomas
Estimate Price of Natural gas Model Source Average Price (Bath/Kg.) Year 2015 Year 2020 Year 2025 Year 2030 Thailand 8 10 12 35 Myanmar 14 17 20 22.5 Import 20 22 24 26
Biomass Power Plant 10 MW and Farmed tree Consume wood chip 395 Ton/Day ( 395 Ton x 330 Day ) = 130,350350 Ton/Year Yield Production of Fast Growing Tree 15 Ton/Rai 93.75 Ton / Ha Used land 1,390.4 Ha 4 Cycle = 5,561 Ha ( 34,666 Rai )
Biomass Power Plant 10 MW and Nation Balance Sheet Generate Electricity 79,200,000 khw/year Replace consumption LNG 29,220 Ton/year Save money from Import LNG = 29,220x20 = 584,414,800 Baht = 584,414,800x700 = 409,090,360,000090 000 VND (19.2 million USD)
Strategy for Electricity of the Nation The fair formula for buying electricity produced from biomass, it is called Feed in tariff FIT = FIT F +FITV
Strategy for Electricity of the Nation Which P = Biomass price per ton LHV = Heat rate of biomass (as receive) Net HR = Net heat rate
Simulation of LNG price forecast (Exclude LNG station cost)
Biomass cost The comparison of Feed in Tariff price of Electricity between Biomass fuel and LNG Net Heat Rate of Power Plant Net Low Heat Volume (LHV) THB/ton KJ/kWh GJ/ton THB/kW h FIT-f FIT-v Total FIT Price of Electricit THB/k Wh THB/kWh y produced by using LNG
Success of the Feed in Tariff in Germany Biomass Power Plant cannot immerge without government support. And the price should not less than the price of the electricity produced by LNG.
Success of the Feed in Tariff in Germany Create employment up to 230,000 labors in Year2006 Create income from selling electricity generated from renewable and Power plant business up to 21.6 billion Euro Reduce carbon emission more than 96 million ton in Year 2006 Create investment opportunity up to 8.7 billion Euro in Year 2006 Increase proportion of electricity consumption produced from renewable energy to 11.8% from electricity demand in Year 2006 Reduce environmental issue by using commercial fuel in total t 5.4 Euro/day/household Support renewable energy project in the community (More than 50% of electrical producer is farmers or operated under cooperative) German pay more 1.5 Euro per household for electricity price
Nursery of Fast Growing tree in Vietnam
Combined Strength Model A World Class Integrated Agriculture Business Biomass Power Plant Long Experience and Engineering Expertise Strong Community Support
We wish there will be the modern and Environmentally Friendly Biomass Power Plant of Tomorrow in Vietnam
THANK YOU