TIA Portal Workshop SIMATIC Controller Automation Days 2015
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine The end customer of today... has a large installed base of SIMATIC S7-300/400 in his machine/plant... has a maintenance team, with deep knowledge in the CLASSIC World... has notebooks / Field PGs for maintenance, which are some years old... is not mentioning any noteworthy deficits in our CLASSIC solution... carries out extensions / changes in his projects only sporadically... does not receive pressure from his potential suppliers in direction of TIA Portal
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine The machine builder today... has libraries for STEP 7 and WinCC Classic, grown in years... has a team of engineers with deep knowledge in the CLASSIC World... has notebooks / Field PGs, which are some years old... is not mentioning any noteworthy deficits in our CLASSIC solution... does not receive pressure from his end customer in direction of TIA Portal
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine Now, the end customer plans to build a new production line
Why should he use the new Controllers in the TIA Portal?
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine secure investment improve cyber security minimize downtime reduce spare part handling reduce engineering time be innovation leader Streamline software landscape minimize service efforts
Innovations account for technological changes Technologial progress Time X: Change of platform V10.5 Today time At the point in time of X, possibilities of up to now technologies are maxed out A change over becomes more difficult, the more new technologies accelerate in development Those who adopt the new technologies earlier win an innovation head start
Voorsprong
Innovations account for technological changes Efforts for the customer New investment: PC/PG HW + software and licenses Adjust standards and libraries. Accommodate way of programming or adapt projects Train personal
Use technical progress Do not wait until the conditions are perfect to begin. Beginning makes the conditions perfect. -Alan Cohen
Reference: Particle board manufacturing Challenges Project information Customer benefits 1 Fast time-to-market through accelerated start-up Realize a new plant for a new particle boards facility. Used Products/Tools Reduce complexity many tasks and steps are done automatically or in the back ground Integration of PLC, HMI, Drives and Communication in one platform 2 Allow machine extensions Before Now S7-400 S7-1500 CPU 1516 ET 200S ET 200SP One controller family for small and large projects S7-1500 Scalability/ Performance reserve Competitor WinCC Professional 3 Improve process quality SINAMICS S120 SITOP Modular 40 PROFIBUS Trace: SPS Analyser SINAMICS S120 SITOP PSU 100S PROFINET Integrated Trace Reduce production waste localize errors precisely and optimize process values at runtime System diagnosis and Trace function
Typical customer requirements: Do we have answers? Less engineering effort High performance / shorter cycle times Reduced downtime What s all behind?
Always the right controller with common functionality! Engineered with TIA Portal System performance Advanced Controller SIMATIC S7-1500 Software Controller SIMATIC S7-1500 Distributed Controller SIMATIC ET 200SP CPU Basic Controller SIMATIC S7-1200 Application complexity
Typical customer requirements and our answers! Less engineering effort Added Values Efficient engineering! reduce the engineering effort up to the Efficient minimum! engineering! reduce the engineering effort up to the minimum! Scalable controller portfolio comprehensive functionalities for maximum efficiency from Basic to Advanced Control High performance / shorter cycle times Reduced downtime Best performance in each class Best performance in each class for each of your automation tasks for each of your automation tasks Safety & Security directely to the Controller Secure your investment, Protect your knowhow and for a safe machine operation Service made easy! Service Minimize made downtime easy! and increase your productivity Minimize downtime and increase your productivity
Reduced engineering effort shown at example of filling station 1 2 3 4 Less engineering effort Reuse Know- How Migration of existing S7-300 Project Extending the Program using Library concept More flexibility and modularity with option handling Configuration and commissioning of the complete plant High performance / shorter cycle times Reduced downtime
Efficient Engineering with SIMATIC Controller in TIA Portal fewer clicks to the finish 1. Reuse Know- How: a. Migration Live Demo
TIA Portal and SIMATIC Controller Sales approach and customer selection Focus Customers only New plant automation / extensions New Customers New customers (wins from competitors) Migration of Comfort Panels V12 Broad Marketing Start generation change for existing SIMATIC S7-300 customers New Customers (conversion from competitors) Broad Marketing Generation change of CPU up to 317 / 414 Selective Marketing Beyond CPU 317 / 414 V13 V13 Selective Marketing "new projects at SIMATIC customers" Check complex applications with hardware and engineering portfolio Broad Marketing Active generation change for existing SIMATIC customers New Customers (conversion from competitors) V14 Generationswechsel von S7-300/400 Restricted / Siemens AG 2014. All Rights Reserved. Page 17
Strategy PLC (S7-300 S7-1500) Migrate Application with small and upper mid-sized machines (round about: up to S7-317 and 414) incl. Safety New functions which creates added value (e.g. system diagnostic, security, Trace, ) Team-Engineering (Project synchronization) / Shared PLC First Openness interface Competitor customer: Which can be addressed with an efficient, seamless engineering framework platform and extended functional portfolio Satisfied TIA Portal customers and sustainable success Do not migrate Semi-automatic engineering via Openness interface Process automation Recommendation: Use "Classic"
Strategy S7-400 in discrete automation applications Migrate selectively Migrate S7-400 customer / projects (incl. F) up to CPU 414 (where portfolio fits with high end applications) Migrate HMI classic panels to Comfort panels with TIA Portal (WinCC V13). Recommended: Leave PLC project (S7-400 incl. H) at STEP 7 V5.5 by using PLC proxy. Satisfied TIA Portal customers and sustainable success Do not migrate S7-400H systems (S7-1500 limitation) Multiuser engineering and commissioning (TIA Portal limitation) Engineering Openness interface necessary (TIA Portal limitation) Big projects with high quantity structure in a single TIA Portal project Recommendation: Use "Classic"
Reduced engineering effort shown at example of filling station 1 Higher level control 2 SIMATIC S7-1500 Controller Less engineering effort SIMATIC S7-1200 Controller Reuse Know- How Migration of existing S7-300 Project Extending the Program using Library concept High performance / shorter cycle times Reduced downtime Conveyer SIMATIC ET 200SP CPU SIMATIC S7-1500 SW Controller SIMATIC S7-1500 Controller
Efficient Engineering with SIMATIC Controller in TIA Portal fewer clicks to the finish 1. Reuse know-how: a. Migration b. Library concept Live Demo
Reduce the engineering effort to a minimum Re-use knowhow with library concept! SIMATIC Manager TIA Portal Contents Only S7 programs Everything! Single blocks, HW Konfig, groups, peripheral stations, HW+program Versioning Not integrated! (only via external programs) Fully integrated! (directly in the library) Company standards Not possible! Company library! (centrally defined, which library is used automatically)
Reduced engineering effort shown at example of filling station 1 Higher level control 2 SIMATIC S7-1500 Controller 3 Less engineering effort Reuse Know- How Migration of existing S7-300 Project Extending the Program using Library concept More flexibility and modularity with option handling SIMATIC S7-1200 Controller High performance / shorter cycle times Reduced downtime Conveyer SIMATIC ET 200SP CPU SIMATIC S7-1500 SW Controller SIMATIC S7-1500 Controller
Efficient Engineering with SIMATIC Controller in TIA Portal fewer clicks to the finish 1. Reuse knowhow: a. Migration b. Library concept c. Option handling Live Demo
Reduce the engineering effort to a minimum Option handling: Central, de-central and possible for the whole plant machine plant Maximal HW configuration the machine
Reduce the engineering effort to a minimum Option handling: one Project for all machine options Customer A Customer B Customer C Different machine options One project
Reduce the engineering effort to a minimum Option handling: Options can be activated through HMI and Webserver or the program HMI Webserver Engineering
Best practice: H&F Industry GmbH ; sewage plant with the new generation Universality saves effort, Webserver makes maintenance easier The sewage treatment plants, we equip are highly standardized and differ significantly in the expansion size, that is, the number of tanks, pumps, agitators and level measurements. We still always use the same program, just disable the function groups that are not needed." Mario Zechlau, H & F Industry GmbH
Reduced engineering effort shown at example of filling station 1 Higher level control 2 SIMATIC S7-1500 Controller 3 4 Less engineering effort Reuse Know- How Migration of existing S7-300 Project Extending the Program using Library concept More flexibility and modularity with option handling Configuration and commissioning of the complete plant SIMATIC S7-1200 Controller High performance / shorter cycle times Reduced downtime Conveyer SIMATIC ET 200SP CPU SIMATIC S7-1500 SW Controller SIMATIC S7-1500 Controller
Efficient Engineering with SIMATIC Controller in TIA Portal fewer clicks to the finish 1. Reuse knowhow: a. Migration b. Library concept c. Option handling d. Faster IP address allocation Live Demo
Typical customer requirements: Do we have answers? Less engineering effort SIMATIC S7-1200 Controller High performance / shorter cycle times VS. Reduced downtime
Performance Use Case : CPU 317 vs. CPU 1516 Not optimized Shorter cycle times thanks to more performant hardware Upload & Optimize Optimized Even shorter cycle times thanks to more performant memory concept
Increase productivity and save costs The new controller generation saves hardware and increases the output at the same time Increase performance by at least five times the main benefit of the new controller 1518 is that the cycle time decreases extremely, from formerly 20 ms to 2 ms. This allows to integrate additional processes into one CPU
Typical customer requirements: Do we have answers? Less engineering effort SIMATIC S7-1200 Controller High performance / shorter cycle times VS. Reduced downtime
Quick error localization with SIMATIC: S7-300 vs. S7-1500 Localization of a short cut Setting Must be activated Active per default Realization Via program blocks Firmware of the CPU Availability of diagnostic information CPU mode RUN CPU mode RUN CPU mode STOP Influence on performance Part of the program cycle time No influence Item in the diagnostic buffer General text Exact message
Quick error localization with SIMATIC: BECKHOFF vs. S7-1500 Localization of a short cut Localization of errors Only in the process data of the module If diagnostics module and only at the module itself In the TIA Portal, on the Display, LEDs, Diagnostics buffer and Webserver Clear text diagnostics None. Only one bit in the process data Generated automatically Realization Programmable with effort Firmware of the CPU Entry in the diagnostics buffer Plant diagnostics via webserver No entry of sporadic channel errors in the event viewer None / Webserver must be programmed All entries are stored in the diagnostics buffer Topology, Diagnostics buffer, Device Information, etc..
Avoid downtimes effectively in 90% of all cases we find and correct errors faster thanks to integrated system diagnosis and PROFINET. This saves up to 50% time in start-up or service activity Ulf Könnekamp Ulf Könekamp, Technical director, Company Dieffenbacher, Eppingen
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine secure investment improve cyber security minimize downtime reduce spare part handling reduce engineering time be innovation leader streamline engineering software minimize service efforts
Grazie Obrigado xiexie Vandane Paladies arigato Merci Gracias Mamnuun Thank you Dziekuje Danke Spasibo