CEP7-E Electronic Motor Protection Relays

CEP7-E Electronic Motor Protection Relays Motor protection with leading edge technology, expandable protection and communication. MOTOR CONTROL AND DRIVES NHP Electrical Engineering Products Pty Ltd AUS NZ 3 NHP NHP 8 NHP NHP nhp.com.au nhp-nz.com

The New CEP7 Overloads Now Boast a Formidable Range of Smart Add-On Modules CEP7-ERR REMOTE RESET MODULE CEP7-EJM JAM PROTECTION AND REMOTE RESET MODULE CEP7-EGJ GROUND FAULT / JAM PROTECTION AND REMOTE RESET MODULE CEP7-EPT PTC THERMISTOR RELAY AND REMOTE RESET MODULE CEP7-EGF GROUND FAULT PROTECTION AND REMOTE RESET MODULE Side mount modules also deliver entry level communication with DeviceNet TM, Profibus and Ethernet / IP: CEP7-EDN DeviceNet TM communication module - available for fully adjustable jam / stall protection and thermal warning to indicate imminent overload trip CEP7-EPRB Profibus communication module includes warning for jam trip, overload and underload. Includes device trip and warn status CEP7-ETN Ethernet / IP communication module with built-in webserver support for configuration and monitoring CEP7-DNCT - hand held programming terminal includes one metre cable to be used with CEP7-EDN (DeviceNet TM module) EASY TO DO BUSINESS WITH NHP ELECTRICAL ENGINEERING PRODUCTS PTY LTD 3 NHP NHP nhp.com.au

CONTACTOR SELECT IPHONE APP New contactor and overload selection tool Calculates full load current of 3-phase motors based on. kw Voltage (45, 69 and V AC) Selection made easy by providing part numbers and product photo. AVAILABLE FROM THE ITUNES APP STORE NOW! Contents Introduction to CEP7 electronic overload relays...3 CEP7-ED standard electronic overload relays...5 Overview of CEP7-EE features...6 CEP7-EE enhanced electronic overload relays...7 CEP7-E_P pass through electronic overload relays...8 CEP7 side mount modules...9 CEP7-CBCT core balance transformers and communication modules... Accessories... CEP7 quick reference guide... 3 Dimensions... 5 CEP7 module technical information... 7 CEP7-ETN Ethernet Network Communication Module... 2 CEP7-CBCT core balance transformers (technical information)... 2 Trip curves... 25 Technical information... 25 3

ROBUST MOUNTING TO CONTACTOR 27A 55A Electronic overload relays CEP7 comprehensive motor protection Sprecher + Schuh have introduced their new CEP7, second generation electronic overload protection relays. The new CEP7 overloads incorporate a greater use of sophisticated electronic control and monitoring. With recent advances in micro electronic technology and the introduction of the ASIC chip set, it has become possible to improve on and add new features to the popular CEP7 range. The CEP7 second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection. The new CEP7 incorporates the following improved features: A wider settable current range (5:) Adjustable class trip settings (, 5, 2 and 3) (EE version) Field installable side mount modules (EE version) An extremely low power consumption Robust mounting to contactor Dip switch settings (EE version) 9A 8A Range overview CEP7-ED basic model The CEP 7-ED is the standard or base model version. The ED model is available in the current range of. - 45A, incorporates a fixed trip class of, and is suited to 3 phase operation. A manual reset function, visible trip indicator and test / reset button are also included. CEP7-EE enhanced model The enhanced CEP7-EE variant covers an operating range of. - 8A with adjustable trip class settings of, 5, 2 and 3 (via dip switch selection). The EE model can be further enhanced by the addition of side mounted plug-in modules. CEP7-E_P pass through model For current ranges - 27A a version is available that mounts separate from the contactor. The motor wires pass through CT openings. Superior phase failure protection Onboard electronics constantly monitors all motor phases. If the ASIC chip set senses that one or more of the phases is missing during a steady state operation of a fully loaded motor, it will trip in 3 seconds. If a single phase condition is present during starting, the CEP7 will trip within 8 seconds (for a motor loading of > 8 %). These trip times are significantly faster then conventional bimetal overloads. In addition, the CEP7 relay detects a 5 % phase imbalance in the same way as a phase loss. Rated up to V AC Complies to IEC-6997 for nominal operation voltage of volts. 27A 4

Modular in design, clever in application The new CEP7-EE overloads now offer a formidable range of smart add on modules. These small side mounted plug-in modules extend the CEP7 capability to something more potent in terms of motor protection. Communication modules are also available. CEP7-EE + EDN DeviceNet TM CEP7-ERPB CEP7-EDN CEP7-ETN CEP7-ERR CEP7-EJM CEP7-EPT CEP7-EGF CEP7-EGJ Profibus communication module DeviceNet TM communication module Ethernet / IP communication module Remote reset module Jam protection and remote reset module PTC thermistor relay and remote reset module Ground fault protection and remote reset module Ground fault / jam protection and remote reset module CEP7-ERID Remote indication module (works with any side module ) CEP7-EE + EPRB Profibus Electronic overload relays for 3 phase motor applications to IEC 6947 CEP7 ED/EE/E_P x x PRODUCT TYPE MODEL CURRENT RANGE OF SINGLE PHASE MOTORS CURRENT RANGE OF THREE PHASE MOTORS CODE TO SUIT CA7 / CA6 CONTACTORS CEP7 = 3 phase ED = Basic model 3) P =...5.A Rated Voltage 69V AC B = CA7-9...23 CEP7S = phase EE = Enhanced model R = 3.2...6A A =...5A D = CA7-3...55 EE_P = Enhanced pass through 2) S = 5.4...27A B =.2...A E = CA6-6...97 T = 9...45A C =...5.A F = CA6-5...8 U = 8...9A D = 3.2...6A G = CA6-2...42 E = 5.4...27A H = CA6-63...86 4) F = 9...45A Q =...55A G = 8...9A V = 6...2A Rated Voltage V AC H = 3...5A J = 4...2A K = 6...3A L =...5A M = 2...6A N = 6...8A ) Notes: Not compatible with communication modules 2) Only available in 3 Phase. Current range options available are C, D and E only. Rated to V AC with V rated insulation cables 3) Only available in 3 Phase. Current range options available are A, B, C, D, E and F only. 4) Rated up to 69V AC 5

CEP7-ED Standard Electronic Overload Relays Electronic overload relays for 3 phase motors to IEC 6947 Manual reset, trip class - standard. 45 amps 5 : current adjustment range Low power consumption Self powered Visible trip indicator N/C trip contact and N/O alarm contact Direct mounting to CA7 contactors up to CA7-97. Manual Reset Class Approx kw range Current Setting Range (Amps) To Suit Contactor Catalogue No..2.2..5 CA7-9/2/6/23 CEP7-EDAB.6.25.2. CA7-9/2/6/23 CEP7-EDBB.25 2.2. 5. CA7-9/2/6/23 CEP7-EDCB.5 7.5 3.2 6 CA7-9/2/6/23 CEP7-EDDB 2.2 5 5.4 27 CA7-9/2/6/23 CEP7-EDEB 4 22 9. 45 CA7-3/37/43/55 CEP7-EDFD Electronic overloads for single phase applications to IEC 6947 Same features as above plus: Optional jam / stall and ground fault protection module Selectable auto / manual reset. Single Phase Approx kw range Current Setting Range (Amps) To Suit Contactor Catalogue No. -. 5. CA7-9/2/6/23 CEP7S-EEPB - 3.2 6 CA7-9/2/6/23 CEP7S-EERB - 5.4 27 CA7-9/2/6/23 CEP7S-EESB - 9. 45 CA7-3/37/43/55 CEP7S-EETD - 8 9 CA7-6/72/85/97 CEP7S-EEUE 6

Overview of CEP7-EE Features MOULDED POWER CONNECTORS CONTACTOR CONNECTING MECHANISM TEST BUTTON RESET BUTTON CEP7-EPRB MECHANICAL TRIP TEST DIP SWITCHES TRIP STATUS INDICATOR FLA SETTING DIAL CONTROL TERMINALS LOAD TERMINATIONS CEP7-EDN CEP7-ETN Communication options with add-on modules All CEP7-EE versions from. - 8A can be fitted with side accessories ( per overload). In the case of fieldbus communication side modules, they provide the possibility to control the contactor or collect inputs over the fieldbus network. Further, it then becomes possible to monitor trips, warnings and motor operating parameters. Profibus - CEP7-EPRB Supports DP-V and DP-V Auto-band up to 2 MB/s DeviceNet TM - CEP7-EDN Can also be stand alone programmed using CEP7-DNCT programmer Ethernet/IP - CEP7-ETN Built-in webserver support for configuration and monitoring All communication modules add the following features: Overload warning Jam trip and warning Overload warning 2 inputs output Diagnostics: - % thermal utilised - Average current % FLA - Device status - Trip and warn status 7

AUTO / MANUAL RESET CLASS, 5, 2 OR 3 CEP7-EEAB CEP7-EEGE CEP7-EE Enhanced Electronic Overload Relays ) Electronic overload relays for 3 phase motors to IEC 6947 Auto / manual reset, trip class, 5, 2 or 3 - enhanced. to 8 Amps 5 : current adjustment range Direct mounting to CA7 and CA6 contactors Self powered Low power consumption N/C trip contact and N/O alarm contact Visible trip indicator Selectable manual reset Adjustable trip class, 5, 2 and 3 Optional DeviceNet communication module Optional Profibus communication module Optional EtherNet / IP communication module Optional jam / stall and remote reset module Optional PTC thermistor relay and remote reset Optional ground fault protection and remote reset CEP7-EEJF CEP7-EEJG CEP7-EEMH Approx kw range Current Setting Range (Amps) To Suit Contactor Catalogue No. Rated Operation Voltage: 69 Volts AC.2.2..5 CA7-9/2/6/23 CEP7-EEAB.6.25.2. CA7-9/2/6/23 CEP7-EEBB.25 2.2. 5. CA7-9/2/6/23 CEP7-EECB.5 7.5 3.2 6 CA7-9/2/6/23 CEP7-EEDB 2.2 5 5.4 27 CA7-9/2/6/23 CEP7-EEEB 2.2 5 5.4 27 CA7-3/37/43/55 CEP7-EEED 4 22 9. 45 CA7-3/37/43/55 CEP7-EEFD 5.5 3 55 CA7-3/37/43/55 CEP7-EEQD 45 8 9 CA7-6/72/85/97 CEP7-EEGE 25 55 6 2 CA7-6/72/85/97 CEP7-EEVE Rated Operation Voltage: Volts AC 8.5 9 3 5 CA6-5/4/8 CEP7-EEHF 22 2) 4 2 CA6-5/4/8 CEP7-EEJF 22 4 2 CA6-2/25/3/42 CEP7-EEJG 37 8 6 3 CA6-2/25/3/42 CEP7-EEKG 55 3 5 CA6-2/25/3/42 CEP7-EELG 75 385 2 6 CA6-63/86 CEP7-EEMH 5 6 8 CA6-63/86 CEP7-EENH Notes: ) EE versions can be fitted with side mount accessories. Refer pages-. 8

CEP7-E_P Pass Through Electronic Overload Relays The CEP7-E_P versions provide additional application flexibility and are designed to be mounted separately from the contactor. The motor wires are simply passed through the CT openings in the device and straight to the contactor which reduces the number of connection points. This makes them ideal in retrofit applications and when used with contactors other than CA7 or where space is restricted. The P version can be fitted directly onto DIN rail to speed up assembly. The EE_P version can also accept any of the side mount accessories including the communication modules; DeviceNet TM, Profibus or Ethernet / IP. CEP7-EE_P Enhanced Model The pass through version of the CEP7 permits separate mount of the overload relay. Current Setting Range (Amps) Control Terminal Wire Variable Rated Operation Voltage: Volts AC ) Control Terminal Torque Variable Trip class Catalogue No.. 5..5...4 mm 2.55 Nm -3 CEP7-EECP 3.2 6.5...4 mm 2.55 Nm -3 CEP7-EEDP 5.4 27.5...4 mm 2.55 Nm -3 CEP7-EEEP Motor load side cables simply pass through a window in the overload relay body. The internal current transformers monitor the current flow. Note: ) With V rated insulated cables 9

CEP7 Side Mount Modules ) Accessory Description To Suit Catalogue No. Remote Reset Module Provision for reset after trip from remote pilot device or CEP7-ERID CEP7(S)-EE CEP7-EE_P CEP7-ERR CEP7-ERR Jam Protection and Remote Reset Module Dip switch adjustable jam protection - Jam set points - 5%, 2%, 3%, or 4% FLA - Trip delay -.5,, 2, or 4 sec. Provision for reset after trip from remote pilot device or CEP7-ERID CEP7-EJM CEP7(S)-EE CEP7-EE_P CEP7- EJM PTC Thermistor Relay and Remote Reset Module PTC protection and LED status indication Type of control unit Mark A Number of sensors 6 Maximum cold resistance of sensor chain 5 Ω Trip resistance 34 Ω ± 5 Ω Reset resistance 6 Ω ± 5 Ω Short circuit trip resistance 25 Ω ± Ω Open circuit trip resistance > 2, Ω Maximum voltage at T / T2 (Rptc=4 k Ω) < 7.5V DC Maximum voltage at T / T2 (Rptc=open) < 3 V DC PTC response time 5 8 ms Provision for reset after trip from remote pilot device or CEP7-ERID CEP7-EPT CEP7(S)-EE CEP7-EE_P CEP7-EPT 2) 3) Ground Fault Protection and Remote Reset Module Dip switch adjustable ground fault protection > GF current range set points - 2 ma - 5mA -.2.A -. 5.A > GF trip level 2% - % LED status indication Provision for reset after trip from remote pilot device or CEP7-ERID Must use with CEP 7 - CBCT current sensor CEP7-EGF CEP7(S)-EE_ CEP7-EE_P CEP7-EGF 2) 3) Ground Fault/Jam Protection and Remote Reset Module Dip switch adjustable ground fault protection same as CEP7-EGF shown above Jam trip when the motor current exceeds 4% FLA setting when enabled LED status indication Provision for reset after trip from remote pilot device or CEP7-ERID Must use with CEP7 - CBCT current sensor CEP7-EGJ CEP7(S)-EE CEP7-EE_P CEP7-EGJ ) Notes: Side mount modules must have 24-24V, 47-63Hz or DC applied to terminals A and A2 for control power 2) Attention: The CEP7 overload relay is not a ground fault circuit interruptor for personnel protection 3) Must be used with core balance transformer refer page

CEP7-CBCT Core Balance Transformers for CEP7-EGF/EGJ Ground fault current is sensed by passing all lines carrying current to and from a motor through the window of a special core balance current transformer often called a toroid / ground fault sensor. If all the current to the motor returns through the lines in the toroid, no significant current will be induced in the toroid secondary. If, however, ground fault current returns via a path external to the toroid, such as via the conduit walls, a current will be induced in the toroid secondary. This current will be sensed and amplified by solid state circuits. If the ground fault current is larger than the selected ground fault trip level of the overload relay, the overload relay will trip. Sensor Type Approx. Current Rating Inside Diameter Max Rec. Cable Size @ 6V Typical Use with Contactor Size Catalogue No. 45A 9mm mm 2 ) CA7-9... CA7-43 CEP7-CBCT 9A 4mm 35mm 2 ) CA7-9... CA7-85 CEP7-CBCT2 8A 64mm 2mm 2 ) CA6-8 CEP7-CBCT3 42A 82mm 85mm 2 ) CA6-42 CEP7-CBCT4 86A 6mm 3mm 2 ) CA6-86 CEP7-CBCT5 Communication Modules Description To Suit Catalogue No. Ethernet / IP Communication Module Includes warning for jam trip, overload and underload Inputs/outputs - 2 inputs (24V DC rated) - output relay (B3 rated) - status indication LED Monitoring - % thermal utilised - average current % FLA - device, trip and warn status Profibus Communication Module Includes warning for jam trip, overload and underload Inputs/outputs - 2 inputs (24V DC rated) - output relay (B3 rated) - status indication LED Monitoring - % thermal utilised - average current % FLA - device, trip and warn status CEP7(S)-EE CEP7-EE_P CEP7(S)-EE CEP7-EE_P CEP7-ETN CEP7-EPRB DeviceNet Communication Module CEP7(S)-EE CEP7-EE_P CEP7-EDN DeviceNet Hand Held Programmer HMI 2) Programming terminal includes m communication cable To be used with CEP7-C/C2/C3 and CEP7-EDN module CEP7(S)-EE CEP7-EE_P CEP7-DNCT ) Notes: With a 3 phase system with one cable per phase 2) Can be used on any DeviceNet TM product or network. Compatible with CEP7C

Accessories Accessory Description For Use with Catalogue No. DIN-Rail / Panel Adaptor For separate mounting of overload relay to backpan or top hat DIN-rail CEP7-ED_B CEP7(S)-EE_B CEP7-EE D CEP7-EE E CEP7-EPB CEP7-EPD CEP7-EPE Current adjustment shield Prevents inadvertent adjustment of the current setting All CEP7 CEP7-BC8 External reset button adaptor Provides a larger target area for resetting the overload relay when using an external reset button All CEP 7 CEP 7-ERA External reset button Manual reset pushbutton used for resetting overloads mounted in enclosures. To be used with CEP7-ERA All CEP7 D7P-R6 Reset rod To suit D7 external reset pushbutton (D7P-R6) and CEP7-ERA adaptor All CEP7 D7-ATR8 Adjustment cover for external modules All CEP7 CEP7-EMC Remote reset solenoids 24V AC V AC 24V AC 24V DC 48V DC V DC All CEP7 All CEP7 All CEP7 All CEP7 All CEP7 All CEP7 CEP7-EMRJ CEP7-EMRD CEP7-EMRA CEP7-EMRZ24 CEP7-EMRZ48 CEP7-EMRZ metre communications cable with micro-connector CEP7-DNCT CEP7-CM metre communications cable with bare leads (included with the CEP7-DNCT) CEP7-DNCT CEP7-BC Door / panel mount bezel kit CEP7-DNCT CEP7-DNCT - BZ Remote indication and reset module ) Panel mounted IP66 uses 22.5mm fixing hole. It must be used in conjunction with a side mount module and connects via two wires to the remote reset terminals R and R2. Indication LEDS Power Overload Trip (solid) Warning (flash) Phase loss Module specific LED - ground fault, PTC, jam CEP7-ERR CEP7-EJM CEP7-EPT CEP7-EGF CEP7-EGJ CEP7-ERID Notes: ) Must be used with side mount modules. Not compatible with communication modules 2

Accessories DISPLAY STATUS Module power (GREEN, flash) Module power & motor current (GREEN, solid) Hardware fault (RED, solid Works with CEP7-EE Overloads from. to 8 Amps PHASE LOSS LED Trip (RED, solid) OVERLOAD CONDITIONS LED Trip (RED, solid) Warning (YELLOW, flash) Remote Reset MODULE FAULT LED Ground fault trip (RED, one flash) Jam trip (RED, two flashes) PTC trip (RED, three flashes) Fault detected (RED, rapid flash) IP66 rated Dimensions (mm) Installation 22mm hole Starter: FAULT CODE - GROUND FAULT 2- JAM 3- PTC 7.5 4.5 22mm hole Starter: FAULT CODE - GROUND FAULT 2- JAM 3- PTC 38.56 -.79 N m (5-7 lb-in).6mm X 3.5mm Blade (.2 in X.4 in Blade) 46 7mm (.28 in) 3

CEP7-EE CEP7-EE CEP7 QUICK REFERENCE GUIDE Motor protection CEP7 overload relays NHP have introduced the new Sprecher + Schuh CEP7, second generation electronic overload protection relays. The new CEP7 overloads incorporate a greater use of sophisticated electronic control and monitoring. The CEP7 second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection. CURRENT SETTING RANGE (A) CEP7-EEJG 4...2 CEP7-EEKG 6...3 CEP7-EELG...5 CURRENT SETTING RANGE (A) CEP7-EEMH 2...6 CEP7-EENH 6...8 86 63 5 355 42 25 3 85 Amps kw CEP7 SIDE MOUNT MODULES CA6 ( VAC) 25 5 2 32 CEP QUI REFER GUI Remote reset module CEP7-ERR CURRENT SETTING RANGE (A) CEP7-EEHF 3...5 CEP7-EEJF 4...2 8 9 4 75 5 kw Amps Jam protection and remote reset module CEP7-EJM PTC thermistor relay and remote reset module CEP7-EPT Ground fault protection and remote reset module CEP7-EGF Ground fault/jam protection and remote reset module CEP7-EGJ Profibus communication module CEP7-EPRB DeviceNet TM communication module CEP7-EDN Ethernet / IP communication module CEP7-ETN CEP7-EE

9 4 55 97 45 2 5.5 7 CK ENCE DE STANDARD ELECTRONIC OVERLOAD RELAYS FOR 3 PHASE MOTORS CURRENT SETTING RANGE (A) CEP7-EDAB...5 CEP7-EDBB.2... CEP7-EDCB...5. 85 4 7.5 72 6 32 6 23 22 8.5 43 CURRENT SETTING RANGE (A) CEP7-EEGE 8...9 CEP7-EEVE 3...5 CEP7-EDDB 3.2...6 CEP7-EDEB 5.4...27 4 5 37 5.5 9 7.5 3 2 6 23 ENHANCED ELECTRONIC OVERLOAD RELAYS FOR 3 PHASE MOTORS CA7 (69 VAC) CURRENT SETTING RANGE (A) CEP7-EEAB...5 CEP7-EEBB.2... CEP7-EECB...5. CEP7-EEDB 3.2...6 CEP7-EEEB 5.4...27 FEATURES: Auto/manual reset Adjustable trip class, 5, 2 and 3 5: current adjustment range Self powered Low power consumption Direct mounting to CA7 contactors N/C trip contact and N/O alarm contact Visible trip indicator Optional side mount modules CURRENT SETTING RANGE (A) CEP7-EEED 5.4...27 CEP7-EEFD 9...45 CEP7-EEQD...55 FEATURES: Manual reset Trip class 5: current adjustment range Self powered Low power consumption Direct mounting to CA7 contactors N/C trip contact and N/O alarm contact Visible trip indicator Electronic overloads also available for single phase applications to IEC 6947. Current settings from...9 amps. See page 6. Electronic overloads CEP7-E_P pass through version also available. See page 9. CEP 7-ED CEP 7-EE CEP7-EE CEP7-EE

Dimensions (mm) J H A F E G K B D C L CEP7 mounted to CA7 contactor (with side mounted module) Overload Catalogue No. Contactor Catalogue No. mm A B C D E F G H J K L CEP7*-EE_B CA7-9/2/6/23 63 48 85.2 24.5 3.9 35 6 86.5 2 4.5 8 CEP7*-EE_D CA7-3/37 63 48.2 24.5 3.9 35 6 4 2 4.5 8 CA7-43/55 67.5 48.2 24.5 8.4 45 6 7 2 4.5 8 CEP7*-EE_E CA7-6/72/85/97 9 9.6 2.4 29 23.8 55 26 2 5.4 8 CEP7 Module Technical Information Connect remote reset pilot device to terminals R and R2. Do not apply external voltage to R and R2. Equipment damage will occur. Recommend use of twisted pair for remote reset,.2 mm 2 minimum. Apply 24-24V, 47-63Hz or DC to terminals A and A2 for control power. Rated insulation voltage (Ui) 3V Rated operating voltage (Ue) 24-24V AC, 5/6Hz 24-24V DC Power at rated operating voltage 24V AC.3W (Typical) 2V AC.3W 24V AC.5W Rated impulse withstand voltage (U imp) 2.5kV Dynamic inhibit on start. A unique circuit within the CEP7 protection modules monitors for motor starting inrush current. The circuit inhibits the protection feature during the motor start period and arms the protection function after the inrush current falls to motor rated current. This allows the motor to start and run, avoiding nuisance tripping during the inrush period Wire size and torque specifications X 2X X 2X X 2X.2...3.3 mm 2.2...3 mm 2.55 Nm.2...2.5 mm 2.25... mm 2.55 Nm.2...2.5 mm 2.2... mm 2.55 Nm Notes: * No letter indicates 3 phase; S indicates single phase 6

Dimensions (mm) 2 53.7 46.4 2.5 5.2 CA6-] 45 96.2 26 Ø 5.6 RESET BUTTON TRAVEL: 2.5 58.3 CEP7-EEVF mounted to CA6 Contactor CEP7-EE_F...EE_H Mounted To CA6 Contactor Overload Catalogue No. Contactor Catalogue No. A Width b Height B C Depth D E E2 F G H J K M Without terminal covers With terminal covers Reset CA6-5 (EI) 2 336.3 48 3.8 52.7 56 36 226.3 2.5 45 35 22.3 8-5.6 CEP7-EE_F CEP7-EE_G CEP7-EE_H CA6-4 (EI) CA6-8 (EI) CA6-2 EI CA6-42 EI CA6-63 EI CA6-86 EI 2 339.8 48 37.8 52.7 56 36 226.3 6 45 35 22.3 8-5.6 55 385.8 487.4 36.8 76.5 8 36 265.5 2 3 8 4 23.5 8-6.5 255 552 95 58 269.3 27.7 36 384. 52.5 226 23 8 9 8-3 CEP7 pass through overload 7

Wiring Diagrams CEP7-ERR and CEP7-EJM CEP7-ERR and CEP7-EJM Wiring Diagrams R2 R A2 A R2 R R A2 Apply 24-24V, 47-63Hz or DC to terminals A and A2 for control power. Connect remote reset pilot device or CEP7- ERID to terminals R and R2. CEP7-EPT R2 R Apply 24-24V, 47-63Hz or DC to terminals A and A2 for control power. Connect remote reset pilot device or CEP7-ERID to terminals R and R2. Connect terminal IT and IT2 to PTC chain. A2 A CEP7-EPT Wiring Diagrams A R2 A2 A CEP7-ERR Dip Switch Adjustment Settings Overload Relay Reset Mode SW Manual: I Automatic: Overload Relay Type SW2 3 Phase: I Phase: A2 Adjustment Settings SW3 Not Used Remote Reset A SW Enable: I Disable: STATUS LED Jam Protection Steady green - Module is powered up. SW2 Enable: Jam Trip Level SW 3 SW 4 5% 2% I 3% I 4% I I Jam Protection Adjustment SW2 Enable: Settings Disable: I Overload Relay Reset Mode SW Manual: Jam Trip I Level Automatic: Jam Trip Delay SW 3 SW 4 5% SW 2 SW 3 SW 4. sec 2% I.5 sec sec 3% I 2 sec 3 sec 4% I I 4 sec Jam Trip Delay 5 sec SW 5 SW 6 sec.5 sec I I Jam Trip Level sec I SW 5 SW 6 SW 7 Disable / OFF 2 sec % FLA 4 sec I 25% FLA 5% FLA 2% FLA 3% FLA 4% FLA 6% FLA SW8 3 Phase: I Phase: CEP7-EPT Wiring Diagram CEP7-EPT Operational LED CEP7-EPT Dip Switch R2 STATUS LED IT Adjustment Settings ) Steady green - Module is powered IT2 up. Overload Relay and PTC Reset Mode R Flashing LED - The number of flashes SW Manual: I Automatic: followed by a pause identifies A2 the specific R2 trip code as follows: PTC Protection IT Adjustment Settings ) SW2 Enable: I Disable: IT2 () Flash - overload trip Overload Relay and PTC Reset Mode A (2) Flash - phase loss trip Overload Relay Type SW Manual: I Automatic: A2 SW3 3 Phase: I Phase: (3) Flash PTC - Protection PTC trip SW2 (4) Flash Enable: - PTC I open Disable: circuit A (5) Flash Overload - PTC Relay short Type circuit SW3 3 Phase: I Phase: Fast flash - Impending trip. PTC thermistor fault detected and CEP 7 not yet capable of tripping. R2 R IT2 IT A2 A R2 R A2 A Disable: I Jam Trip Delay SW 5 SW 6 CEP7-EPT Wiring Diagrams.5 sec I I R2 R IT2 IT sec I 2 sec I 4 sec A2 A R Steady red - Hardware fault. Internal hardware fault detected and CEP 7 trip attempted. CEP7-EJM Dip Switch Notes: ) The delay between the occurrence of a PTC out-of-range fault and a trip of the CEP 7 varies, but is generally described by one of the following: 5 ms ± 25 ms, typical; - < 6 seconds, for a PTC out-of-range fault present at power-up of the side mount module. - Under no conditions should a PTC trip take longer than 6 seconds. R2 R Adjustment Settings Remote Reset SW Enable: I Disable: 8

Wiring Diagrams CEP7-EGF and CEP7-EGJ CEP7-EGF and CEP7-EGJ Wiring Diagrams R2 R S2 S A2 A Apply 24-24V, 47-63Hz or DC to terminals A and A2 for control power. Connect remote reset pilot device or CEP7-ERID to terminals R and R2. Connect current sensor to terminal S and S2. S2 S CEP7-EGF and CEP7-EGJ A2 A R2 R CEP7-EGF Operational LED STATUS LED Steady green - Module is powered up. Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows: () Flash - overload trip (2) Flash - phase loss trip (3) Flash - ground fault trip Fast flash - Impending trip ground fault detected and CEP7 not yet capable of tripping. Steady red - Hardware fault. Internal hardware fault detected and CEP7 trip attempted. CEP7-EGF Dip Switch Adjustment Settings Overload Relay Reset Mode SW Manual: I Automatic: Ground Fault Current Range SW 2 SW3 2... m A...5 ma I.2... A I...5. A I I Ground Fault Trip Level SW 4 SW 5 SW 6 Disable/Off 2 % Max GF Current I 35 % Max GF Current 5 % Max GF Current I I I 65 % Max GF Current I 8 % Max GF Current 9 % Max GF Current % Max GF Current I I I I I I I CEP7-EGF and CEP7-EGJ Installation CEP7-EGJ Operational LED CEP7-EGJ Dip Switch STATUS LED Adjustment Settings Ground Fault Sensor (CEP7-CBCT_) Overload Relay Reset Mode Control Wiring Steady green - Module is powered up. SW Manual: I L L2 L3 Flashing LED - The number of flashes Ground Fault Current Range followed by a pause identifies the specific SW 2 trip code as follows: 2... ma Ground...5 ma () Flash - overload trip Fault.2... A Sensor (2) Flash - phase loss trip (3) Flash - ground fault trip...5. A Ground Fault Trip Level SW 5 Fast flash - Impending trip ground fault detected and CEP7 not yet capable of S S2 tripping. I I Steady red - Hardware fault. Internal hardware fault detected and CEP7 trip attempted. Motor CEP7 Overload Relay with Side Mount Module SW7 SW8 Disable/Off 2 % Max GF Curren t 35 % Max GF Curren t 5 % Max GF Curren t 65 % Max GF Curren t 8 % Max GF Curren t 9 % Max GF Current % Max GF Current SW7 SW8 Overload Relay Type 3 Phase: I Phase: Not Used Automatic: SW3 I I I I SW 4 SW 6 I I I I I I I I I I Overload Relay Type 3 Phase: I Phase: Jam Protection Enable: I Disable: 9

Wiring Diagrams CEP7-ERR and CEP7-EJM CEP7-EDN DeviceNet TM Module CEP7-EPRB Profibus Module CEP7-ETN Ethernet / IP Module 2

CEP7-ETN Ethernet Network Communication Module Connects to the network via RJ45 (Cat 5) connector. Supports I/O and explicit messaging for data access by programmable automatic controller. Contains predefined ControlLogix style tags for direct software access. Includes an integrated web server to allow users to read information and configure parameters via a computer web browser from remote locations. Uses a Simple Mail Transfer Protocol (SMTP) server to send e-mail or text messages in the event of a warning or trip condition. Ethernet /IP Communications TCP Connection 5 Explicit Packet Rates 5/s CIP Connection 48 Speed Duplex (Half/Full) / CIP Unconnected Messages 28 Duplicate IP Detection Yes I/O Packet Rates 5/s Offers Integrated Web and E-mail Server View the status and events of your overload relay on the web at anytime, anywhere! The CEP7-ETN contains a web server to allow users to read information and configure parameters via the web. Uses a simple mail transfer protocol (SMTP) server to send email or text messages in the event of a warning or trip condition. Electrical Power Supply Ratings Rated Supply Voltage 24V DC Rated Operation Range 2.4...26.4V DC Rated Supply Current.A Maximum Surge Current at Power-up 2.5A Maximum Power Consumption 2.5...2.7 W Output Relay Ratings Terminal OUT A 3/4 Type of Contacts Form A SPST-NO Rated Thermal Current 5A Rated Insulation Voltage 3V AC Rated Operating Voltage 24V AC 3A (@ 2V AC) Rated Operating Current.5A (@ 24V AC).25A (@ V DC).A (@ 22V DC) Minimum Operating Current ma (@ 5V DC) Rating Designation B3 Utilization Category AC -5 Resistive Load Rating (p.f..) 5A, 25V DC 5A, 3V DC Inductive Load Rating (p.f. =.4), (L/R = 7 ms) 2A, 25V AC 2 A, 3V DC Short Circuit Current Rating A Recommended Control Circuit Fuse KTK-R-6 (6A, 6V) 2

CEP7-CBCT Core balance transformers Control wiring installation CEP7-CBCT ground fault trip data The control wiring must be a twisted pair Lines in excess of one metre long must be a shielded pair with the shield connected to ground at only one point Important: the shield, if present, of the twisted pair must be connected to earth ground at the sensor, with no connection made at the overload relay Maximum length is 3 metres for the shielded cable Sensor fastener torque 2.94-3.39Nm CEP7-CBCT lead wires should be twisted before termination by applying one twist per inch CEP7 overload relay with CEP7-EGF or CEP7-EGJ (CEP7-EE) L L2 L3 S S2 Motor Attention: the ground fault protection system is intended for equipment use only. This system is not a ground fault circuit interrupter for personnel protection. Ground fault trip delay The delay between the occurrence of a ground fault and a trip of the CEP7 varies, but is generally described by one of the following: < 6 seconds, for a ground fault present at power up of the side mount module < 3 seconds, if the protection inhibit has not been cleared. Under no conditions should a ground fault trip take longer than 3 seconds 22

Power cable installation All power cables, including the neutral when used, must pass through the sensor window. The equipment ground conductor (the conductor used to carry the non-current carrying metal parts of equipment) must not pass through the sensor window. 2 The power cables, going through the sensor window, must be straight, tightly bundled, centred in the window, and perpendicular to the sensor for a length equal to or greater than six times the cable bundle diameter (including insulation) from the sensor (see Figure ). 3 All other conductors with available fault currents in excess of, A should be placed a distance equal to or greater than six times the cable bundle diameter (including insulation) from the sensor (see Figure 2). 4 The power cables of the branch circuit, to be protected by the overload relay, must not be grounded on the load side of the ground fault sensor. 5 If the power cables are enclosed in a conducting jacket, the jacket must be grounded on the line side of the sensor. The jacket must not pass through the sensor window, but must be cut at the window and joined with a conductor that passes outside the sensor window. 6 The power system must be solidly grounded or grounded through an impedance at the source, as long as the impedance allows for a magnitude of current to flow that is within the operational range of the overload relay. CEP7 overload relay with CEP7-EGF or CEP7-EGJ (CEP7-EE) Figure Figure 2 Attention: To prevent electrical shock, disconnect from power source before installing or servicing. Install in a suitable enclosure, keep free from contaminants. Do not apply power to a system with power cables going through the sensor unless the sensor is connected to the overload relay. Operation without a low impedence connection to the secondary windings may result in damage to the sensor. 23

Locating phase conductors in the sensor window Firmly secure the conductors in the centre of the sensor window so that they cannot be moved accidentally or under fault conditions Maintain as large a distance as possible between the bundled conductors and the wall of the sensor window For applications having one cable per phase, arrange the conductors per Figure A For applications having two cables per phase, arrange the conductors per Figure B. A spacer, having the same diameter as the conductors being used, should be used to separate the phase conductors Single cable per phase Two cables per phase A B C C B A A B C spacer Figure A Figure B Attention: The ground fault protection system is intended for equipment use only. This system is not a ground fault circuit interrupter for personnel protection. An ideal core-balanced ground fault toroid responds only to the sum of the currents flowing through the sensor window, however, an actual core balanced transformer may saturate if the phase currents are too large. This results in ground fault sensor output even if the sum of the phase currents is zero. Saturation can be minimised by choosing a ground fault sensor with adequate core size and symmetrically locating the phase conductors in the centre of the sensor window as shown above. 24

Dimensions (mm) CEP7-CBCT 2.7 45.3 23. Ø 44.5 5.8 63.5 Ø 9. 3.2 4 CEP7-CBCT 2 and 3 E.8 A 44.5 C 3.2 Ø D 5.3 F B Dimensions (mm) Catalogue No. A B C Ø D E F CEP7-CBCT 2 96 89 48.3 39.6 54.6 69.9 CEP7-CBCT 3 22.4 5.9 59.7 63.5 54. 96 CEP7-CBCT 4 74.4 56.2.8 46.8 74.9 3.2 82.6 5.5 23.2 96.7 43.5 25

Trip curves ) TRIP CLASS TRIP CLASS 5 Time (seconds) Time (seconds). FLA multiple. FLA multiple TRIP CLASS 2 TRIP CLASS 3 Time (seconds) Time (seconds). FLA multiple. FLA multiple Cold trip Hot trip Notes: ) Typical reset time for CEP7 devices set to automatic reset mode is 2 seconds. Technical information Electromagnetic Compatibility Test Level Performance Level Electrostatic discharge immunity [kv] 8 kv air discharge, 6kV contact discharge ) 2 ) RF Immunity [V/m] V/m, ) 2 ) Electrical fast transient burst immunity [V/m] 4 kv, ) 2 ) Surge Immunity [V/m] 2 kv (L-E), kv (L-L), ) 2 ) General Standards UL, 58, CSA C22.2 No. 4, NEMA (CD2-993 Part 4, EN 6947-4-, EN 6947-5-) Approvals CE, C-Tick, CSA, UL, Atex (pending) 26

Technical information Control Circuit Rated insulation voltage - U I [V] 69 AC Rated insulation strength - U imp [kv] 6 AC Rated operation voltage - U e [V] 69 AC (IEC) / 69 AC (UL/CSA) Rated operation current - U e 2...2V [A] 3/2 ) 22...24V [A].5 /.5 AC-5 38...48V [A].75 /.75 5...6V [A].6 /.6 24V [A] DC-3 V [A] at L/R 5 ms 22V [A] 44V [A] Thermal current - I the Contact reliability Screw terminal cross section Terminal screw [A] [kv] One conductor [mm 2 ] Flexible with wire Torque [Nm] end ferrule Two conductors [mm 2 ] Torque [Nm] One conductor [mm 2 ] Course stranded Torque [Nm] / solid Two conductors [mm 2 ] Torque [Nm] One conductor [mm 2 ] Stranded Torque [Nm] / solid Two conductors [mm 2 ] Torque [Nm]. /..4 /.4.2 /.2.8 /.8 5 7 V, 5mA M3 x (.5...2.5).55 2 x (.25...5).55 x (.5...4).55 2 x (.22...2.5).55 x (.2...5.3).55 2 x (.2...3.3).55 Pozidrive screwdriver size Slotted screwdriver size [mm].6 x 3.5 Environmental Ratings Ambient temperature Storage [ C] -4...+85 Operating [ C] -2...+6 Humidity Operating [%] 5...95, non-condensing Damp Heat per IEC 68-2-3 and IEC 68-2-3 Vibration (per IEC 68-2-6) [G] 3 Shock (per IEC 68-2-27) [G] 3 Maximum altitude [m] 2 Pollution environment Pollution degree 3 Degree of protection IP2 Type of relay Ambient compensated, time delay, phase loss standard Nature of relay Solid state Trip rating Trip class Reset mode Type ED Type EE Type ED Type EE Notes: ) Performance criteria requires the DUT to experience no degradation or loss of performance 2) Environment 2 2 % FLA, 5, 2, 3 Manual Manual or automatic 27

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