Break-Out Box User Manual

www.opal-rt.com Break-Out Box User Manual

CONTENTS BREAK-OUT BOX... INTRODUCTION... Features... PIN ASSIGNMENTS... Front Low Current Connector Diagram... Rear High Current Connector Diagram... Low Current Connector Pin Assignments... High Current Connector Pin Assignments... 9 Low and High Current Connector Requirements... 9 SPECIFICATIONS... 0 Break-Out Box User Guide

Break-Out Box BREAK-OUT BOX INTRODUCTION The Opal-RT break-out box provides easy access to all signals on the I/O connectors. Using the OP0 breakout box, you manually generate circuit faults (open circuit and short circuit) using jumpers to either break contact or connect a circuit. You can analyse and test electronic equipment by specifically testing each component and its connection. Break-Out Box Use Break-Out Box Controller Simulator Figure : Break-out box use illustration By installing the break-out box as a link between the unit under test (ECU, motor controller, etc.) and the simulator, you can insert a fault at any point in the test to assess how the unit reacts to the fault. You can check and reconnect signals without changing the existing cable harness. Features Up to 0 low current circuits ( amp) Separate plug in modules (group of ) Up to high current circuits ( amp) Break-Out Box User Guide

Break-Out Box Pin Assignments PIN ASSIGNMENTS Front Low Current Connector Diagram Each pair of jacks connects from a channel on the unit under test to a channel on the simulator. BREAKOUT BOX FRONT VIEW BREAKOUT BOX REAR VIEW ELCO Connector female 0 pins BLACK RED 9 0 A B C D E F H J K L N P S AB T AC U X Y W AA V M AD AE AF AH AJ AK AL AM AN AP AR AS AT AU AV AW AX Z R A B C D E F H J K L N P S AB T AC U X Y W AA V M AD AE AF AH AJ AK AL AM AN AP AR AS AT AU AV AW AX Z R AY AZ BA BB BC BD BE BF BH BJ BK BL BM BN BP BR BS BT BU BV BW AY AZ BA BB BC BD BE BF BH BJ BK BL BM BN BP BR BS BT BU BV BW BX BY BZ CA CB CC CD CE CF CH CJ CK CL CM CN CP CR CS CT CU CV CW CX BX BY BZ CA CB CC CD CE CF CH CJ CK CL CM CN CP CR CS CT CU CV CW CX CY CZ DA DB DC DD DE DF DH DJ DK DL DM DN DP DQ DR CY CZ DA DB DC DD DE DF DH DJ DK DL DM DN DP DQ DR DS DT DU DV DW DX DY DZ EA EB EC ED EF EH EJ EK EL DS DT DU DV DW DX DY DZ EA EB EC ED EF EH EJ EK EL BLACK - IN FROM SIMULATOR RED - OUT TO CONTROLLER BLACK RED Figure : Front banana jacks path to ELCO connector Faults are manually created by inserting a jumper into the desired channel jacks. The jumper used for the break-out box are supplied. In the event that replacements are needed, we recommend using the original part (SKS-L/SA/N, mm jumper, mm), or an equivalent. As a general guideline, cables from the Break-Out Box to the controller should be connected on the RED jacks and cables from the simulator to the Break-Out Box should be connected to the BLACK jacks. Break-Out Box User Guide

Break-Out Box Pin Assignments Rear High Current Connector Diagram BREAKOUT BOX FRONT VIEW HIGH CURRENT CONNECTOR BREAKOUT BOX REAR VIEW HIGH CURRENT CONNECTOR BLACK RED 9 0 9 0 BLACK - IN FROM SIMULATOR RED - OUT TO CONTROLLER Figure : High current banana jack path to Phoenix connector Faults are manually created by inserting a jumper into the desired channel jacks. The jumper used for the break-out box are supplied. In the event that replacements are needed for the high current jumpers, we recommend using the original part (SKS-9L/ 9mm jumper, mm), or an equivalent. Break-Out Box User Guide

Low Current Connector Pin Assignments Break-Out Box Pin Assignments The following table lists the signals available on the front, low current connector and on the system s two rear ELCO connectors. Red (left) Red (right) ELCO Black (right) Black (left) breakout pin connector breakout pin ELCO connector - A - A - B - B - C - C - D - D - E - E - F - F - H - H - J - J - K - K - L - L - M - M - N - N - P - P - R - R - S - S - T - T - U - U - V - V - W - W - X - X - Y - Y - Z - Z - AA - AA - AB - AB - AC - AC - AD - AD - AE - AE - AF - AF - AH - AH - AJ - AJ - AK - AK - AL - AL - AM - AM - AN - AN - AP - AP - AR - AR - AS - AS - AT - AT - AU - AU - AV - AV - AW - AW - AX - AX - AY - AY - AZ - AZ - BA - BA - BB - BB - BC - BC - BD - BD - BE - BE - BF - BF - BH - BH A B C D E F H J K L N P R S T Z AB AC AD AE AF AH AJ AK AL AM AN AP AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BH V M AA W X Y U BJ BK BL BM BN BP BR BS BT BU BV BW BX BY BZ CA CB CC CD CE CF CH CJ CK CL CM CN CP CR CS CT CU CV CW CX CY CZ DA DB DC DD DE DF DH DJ DK DL DM DN DP DQ DR DS DT DU DV DW DX DY DZ EA EB EC ED EF EH EJ EK EL Break-Out Box User Guide

Break-Out Box Pin Assignments Red (left) Red (right) ELCO Black (right) Black (left) breakout pin connector breakout pin ELCO connector - BJ - BJ - BK - BK - BL - BL - BM - BM - BN - BN - BP - BP - BR - BR - BS - BS - BT - BT - BU - BU - BV - BV - BW - BW - BX - BX 9- BY 9- BY 9- BZ 9- BZ 9- CA 9- CA 9- CB 9- CB 9- CC 9- CC 9- CD 9- CD 9- CE 9- CE 9- CF 9- CF 0- CH 0- CH 0- CJ 0- CJ 0- CK 0- CK 0- CL 0- CL 0- CM 0- CM 0- CN 0- CN 0- CP 0- CP 0- CR 0- CR - CS - CS - CT - CT - CU - CU - CV - CV - CW - CW - CX - CX - CY - CY - CZ - CZ - DA - DA - DB - DB - DC - DC - DD - DD - DE - DE - DF - DF - DH - DH - DJ - DJ - DK - DK - DL - DL - DM - DM - DN - DN - DP - DP - DR - DR - DS - DS - DT - DT Table : Low current connector pin assignments Break-Out Box User Guide

High Current Connector Pin Assignments Break-Out Box Pin Assignments The following table lists the signals available on the front, low current connector and on the system s two rear ELCO connectors. Red (left) breakout pin Red (right) Phoenix connector Black (right) breakout pin Black (left) Phoenix connector Top Top Top Top Top Top Top Top Top Top Top Top Middle Middle Middle Middle 9 Middle 9 Middle 0 Middle 0 Middle Middle Middle Middle Middle Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Bottom Table : High current connector pin assignments Low and High Current Connector Requirements Signal Name / Channel (space reserved for user notes) Both low and high current connectors require specific male connectors. The part numbers provided are for reference purposes only and may differ according to supplier and country. Part Number Description Low Current Connector EDAC -0-000-0 0 pin connector with screw EDAC -0- EDAC -90-90 Connector cover Crimp pins High Current Connector 09, PC /-ST-, Screw terminal, male 09, PCC / -ST-, Crimped pin terminal, male Break-Out Box User Guide 9

Break-Out Box Specifications SPECIFICATIONS Product name Part number Number of channels Voltage range Form factor Break-Out Box OP0 Low current: 0 channels, A, A, A (or A TBD) High current: channels, : 0A, A, (or 0A TBD) 0-0 Vdc U Dimensions. x. x 0.cm HxWxD (. x 9 x. ) I/O connector Operating temperature Storage temperature Relative humidity Maximum altitude Low current: Elco 0 pin, SEB-R mm banana jack with mm jumper High current: Phoenix connector, SEB-R mm banana jack with 9 mm jumper 0 to 0 ºC (0 to 0ºF) - to ºC (- to ºF) 0 to 90%, non condensing,000 m ( ft.) 0 Break-Out Box User Guide

Break-Out Box Specifications Break-Out Box User Guide

CONTACT Opal-RT Corporate Headquarters Richardson, Suite Montréal, Québec, Canada HK G Tel.: -9- Toll free: --9- Note: While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards, and guidelines. This publication is not intended to form the basis of a contract. Technical Services www.opal-rt.com/support UG-009-OP 0/0 Opal-RT Technologies Inc.