Demag DR rope hoist Foot-mounted hoist FDR 3 FDR FDR 0 42344.eps 804 EN 3 644 44 74 IS 83
Design overview FDR foot-mounted hoist (with mounting bracket) Electrical equipment cover with integrated electrics and geared limit switch Mounting bracket Hoist motor with gearbox 4/ bottom block 423244.eps Explanation of size designation / type assignment F DR - Pro 0-0 4/ - 6 Z - 6/ - - 00-0 Frequency [Hz] Electrical equipment code ) Operating voltage [ V ] Hoist speed in m/min Motor type: Z = Cylindrical rotor Hook path in m Reeving SWL in t Range 3; ; 0 Demag rope hoist K = Low-headroom monorail hoist Z = Crab F = Stationary 2 ) Code 0 FDR with internal electrics for application on a crane. Crane bridge enclosure, DSE-8R control pendant with control cable and cables for the mobile floor control must be ordered separately. Code 02 FDR with internal electrics and solo electrics with crane switch and transformer fitted in an enclosure on the trolley, for application as a solo trolley. DSE-8R control pendant with control cable must be ordered separately. Code 03 Like code 0 but control via DRC-0 radio control system Code 04 Like code 02 but control via DRC-0 radio control system Code 0 EZDR with fitted in parallel interface 364444.p6/804
Selection criteria The size of the hoist is determined by the load spectrum, average operating time per working day, SWL and reeving.. What are the operating conditions? 2. What is the specified safe working load? 3. To what height must the load be lifted? 4. What is the required lifting speed?. Do the loads need to be lifted and lowered with high precision? 6. Is horizontal load travel necessary? 7. How is the hoist to be controlled? The load spectrum (in most cases estimated) can be evaluated in accordance with the following definitions: The group is determined from the operating time and load spectrum Load spectrum Average operating time per day in hours Light Hoist units which are usually subject to very small loads and in exceptional cases only to maximum loads. SWL Small partial load Small dead load Operating time 2 Medium Hoist units which are usually subject to small loads but rather often to maximum loads. Light 4-8 8-6 over 6 2 Medium 2-4 4-8 8-6 3 Heavy -2 2-4 4-8 4 Very heavy 0,- -2 2-4 Group of mechanisms to FEM G roup of mechanisms FEM/ISO ) 2m/M 3m/M 6 4m/M 7 2m/M 3m/M 6 4 m/m 7 Rope reeving arrangement /, 4/ 2 2 m 3 m 4 m ISO M M 6 M 7 2 ) 2 4/ SWL SWL SWL Operating time Operating time Operating time Heavy partial load Medium partial load Medium dead load 3 Heavy Hoist units which are usually subject to medium loads but frequently to maximum loads. Heavy dead load 4 Very heavy Hoist units which are usually subject to maximum or almost maximum loads. Very heavy dead load Range SWL in t DR 3, 6,2 3, 2 2, 2 DR 2, 2, 6 4 3, 2 DR 0 4 3, 2 0 8 6, 3 Example SWL t Load spectrum medium from table Hoist speed 6 m/min Creep hoist speed m/min Reeving 4/ Average hook path 3 m No. of cycles/hour Working time/day 8 hours The average operating time per working day is estimated or calculated as follows: 2 x average hook path x no. of cycles/h x working time/day Operating time/day = 60 x lifting speed 2 x 3 x x 8 Operating time/day = = 2,66 hours 60 x 6 For the medium load spectrum and an average daily operating time of 2,66 hours, the table shows group 2 m. For a load capacity of t and 4/ rope reeving, the table indicates hoist size DR -. 364444.p6/804 Selection table Range DR 3 DR DR 0 Group of mechanisms to FEM/ISO SWL 2 m/m, 6 Hook path Lifting speed m/min SWL Hook path Lifting speed m/min ) Gearbox service life % above the FEM value 2) 4/2 rope reeving only for DR 0 SWL Hook path Lifting speed m/min t m V V2 V3 t m V V2 V3 t m V V2 V3 3 m/m 6,2 2; 2/ 2 8/ 3 2-2 2, 4 m/m 7 2 2 m/m 2, 3 m/m 6 2 2; 2/ 2 8/ 3 2-2 4 4 m/m 7, 6 3, 2 2/ 4/ 4/ 2 3,2 6; 0 6/ 9/, - 2, 6; 0 6/ 9/, - 2, 2 m/m 0 3 m/m 6 4 2; ; 6; 0; 0/,7 2-8 2-2 8 40 /0,8-9 - 2, 4 4 m/m 7 3, 2 6, 3 3, 2 - - - - -,8;,3;,2 0/,7 2-8 2-2 3
Foot-mounted hoist FDR 3 2/ 4/ 877 A 630 B 79 3 46 R 70 F C Hoist inverter 4232344.eps M N Hook travel The warm air emitted to the top by the braking resistors of the hoist inverter must be taken into account for project-drafting. When using a hoist inverter, a min. distance of 00 mm from the top edge of the hoist inverter must be maintained. 4 4232744.eps 364444.p6/804
FDR 3 dimensions in mm Drum length R A B 47 802 67 700 027 792 Hook dimensions C from bottom edge of bracket Rope reeving 2/ 4/ Drum length Wheel base R 47 700 47 700 C 490 380 Dimensions in mm F 9 23 M 70 N 70 283 8 42 364444.p6/804
Foot-mounted hoist FDR 2/ 4/ A B 93 3 970 7 R C 78 8 77 240 F Hoist inverter 4232444.eps M N Hook travel The warm air emitted to the top by the braking resistors of the hoist inverter must be taken into account for project-drafting. When using a hoist inverter, a min. distance of 00 mm from the top edge of the hoist inverter must be maintained. 6 364444.p6/804
FDR dimensions in mm Drum length R A B 49 837 98 730 072 833 Hook dimensions C from bottom edge of bracket Rope reeving 2/ 4/ Drum length Wheel base R 49 730 49 730 C 00 4 Dimensions in mm F 2, 3 36, M 9 N 7 293 88 47 364444.p6/804 7
Foot-mounted hoist FDR 0 2/ 4/ 4/2 27 A B 08 846 R C 80 60 94 30 F Hoist inverter M N Hook travel 423244.eps The warm air emitted to the top by the braking resistors of the hoist inverter must be taken into account for project-drafting. When using a hoist inverter, a min. distance of 00 mm from the top edge of the hoist inverter must be maintained. 8 364444.p6/804
FDR 0 dimensions in mm Drum length R A B 90 94 74 80 974 00 8 624 Hook dimensions C from bottom edge of bracket Rope reeving 2/ 4/ 4/ 2 Drum length Wheel base R 90 80 00 90 80 00 90 80 00 Dimensions in mm 2m/3m 90 490 C 00 4m 680 60 F 38 6 38 M 49 243 3 40 77 N 97 328 63 99 6 327 - - - 364444.p6/804 9
Dimensions of mounting brackets FDR 3,, 0 drum length, Mounting bracket FDR 3 FDR FDR 0 drum length, A A A2 A D2 T T 2 x D H3 T4 T2 E D3 H2 H T2 T3 D2 T2 T3 C C2 C3 C D D D D A A2 R F 4232744.eps Bracket dimensions in mm Hoist unit type DR 3 DR DR 0 0 R B2 B4 B4 B Right Left D3 Drum length A 240 30 A 4 0 0 A2 40 B 73 86, 0 B2 6 7, 86 2 30 30 B4 46, 62 C 34 380 430 C 4 0 0 C2 8 23 C3 70 60 8 D 30 40 D 3, 3, 3, D2 3, 8 22 D3 29 34 4 E 2 76 230 F 2/ + 4/ 9 2, 3 38 F 4/2 23 36, 6 H 6 7 H2 80 0 230 H3 2 T 2 2 T min. min. min. 2 T2 0 2 T3 min. 0 min. 2 min. T4 9 R 47 700 49 730 90 80 ) W eight [ kg] 32 49 89 ) Total weight for 2 brackets 364444.p6/804
Dimensions of mounting brackets FDR 0 drum length Mounting bracket FDR 0 drum length 4/2 G H R C C2 C3 H H2 B4 C G G2 E E H4 H3 T A F T2 A2 T2 A D2 A2 A B G3 B 4232844.eps Mounting bracket FDR 0 drum length 2/, 4/ H3 G T H G G2 R C C2 C3 H H2 B4 C T2 A F T2 A2 T2 E A D2 A2 A B 4232944.eps Bracket dimensions in mm Drum length Reeving A A A2 B B B2 B4 C C C2 C3 D D D2 D3 4/ + 2/ 4/ 2 30 0 48 0 86 30 62 430 0 23 8 3, 22 4 364444.p6/804 Drum length Reeving E E F G G G2 G3 H H H2 H3 H4 T T2 R Weight [kg] 4/ + 2/ 60 230 9 3 403 2 60 38 3 7 230 4/ 2 230-9 403 - - - 2 00 4
Possibilities of mounting the FDR foot-mounted hoist Foot-mounted variant Wall-mounted variant Z3 Z V Ceiling-mounted variant 4233044.eps 4233244.eps Z2 Z, Z2, Z3 = Max. screw forces from Useful load x coefficient,2 and Dead load x coefficient,0 V = Max. vertical load to be absorbed by connecting structure from Useful load x coefficient,2 and Dead load x coefficient,0 423344.eps Mounting forces for FDR foot-mounted hoist In the table, the mounting forces including lifting load coefficient,2 and dead load coefficient, in kn are specified for the foot-mounted, ceiling-mounted and wall-mounted variants: Hoist unit type DR 3 DR DR 0 Drum length Foot-mounted 2/ 4, 4 4, 7, 9 6, 3 3, 3, 8 4, Z 4/ 4, 8, 6, 2 6, 6 3, 7 4 4, 7 Ceiling-mounted 4/2 - - 3, 7 4 4, 7 2/ 6,4 7,63 23,36 2, 33,3 34,48 40,64 Z2 4/ 23,6 27,42 32,44 38,3 47, 9 7,66 67,73 Wall-mounted 4/2 - - 2, 4 2, 2,29 2/ 9,9 0,87, 6,49 28,8 29,39 34,6 Z3 4/ 4,3 6,9,97 24, 9 40,84 49,6 7,74 4/2 - - 2,6 2, 4 2,6 2/ 6,7 8,37 26, 2 28,7 49 3,98 9. 9 V 4/ 27, 2 3,9 40,8 48,24 7,93 9,83 07,8 4/2 - - 36,3 3,66 3,36 2 364444.p6/804
FDR foot-mounted hoist fitting material 2 6 8 4 3 7 8 Ma = Nm for DR 3 300 Nm for DR 90 Nm for DR 0 Ma = 60 Nm 4233344.eps Items are included in the scope of supply when ordering the foot-mounted hoist with mounting brackets. Part Designation Standard Support washer DIN 988 Strength DR 3 DR DR 0 Material 2/ 4/ 2/ 4/ 2/+4/ 2 4/ Spring steel 30 x 42 x 2, 40 x 0 x 2, x 68 x 3 Quantity 2 8 4 2 Retaining ring, heavy DIN 47 Spring steel 30 x 2, 40 x 2, x 3 Quantity 2 2 2 3 Hex. screw DIN 07 8.8-A2F M2 x 30 M2 x 70 M2 x 70 Quantity 2 2 2 4 Locknut DIN 980 8.8-A2F VM 2, Ma = 60 Nm VM 2, Ma = 60 Nm VM 2, Ma = 60 Nm Quantity 2 2 2 Washer DIN 7349 St-A2F 3 x 30 x 6 3 x 30 x 6 3 x 30 x 6 Quantity 2 2 2 6 Hex. screw DIN 694 Mounted on: Ceiling 0.9-HV or 0.9-TZN HV ) M 2 x L Ma = Nm ) M 6 x L Ma = 300 Nm ) M x L Ma = 90 Nm Quantity 8 8 8 Wall Quantity 6 6 6 Floor Quantity 4 4 4 364444.p6/804 7 Hex. nut DIN 69 8 Washer DIN 699 0-HV or 0-TZN HV M2 M6 M Quantity Like part 6 Like part 6 Like part 6 C4 HV or C4 TZN HV 3 x 30 x 6 7 x 30 x 4 2 x 37 x 4 Quantity Like 2 x part 6 Like 2 x part 6 Like 2 x part 6 ) Screw length L in accordance with connecting structure 3
FDR foot-mounted hoist mounting position/rope lead-offs Possible rope lead-off directions of DR 3, DR and DR 0 hoist units B See page approx. ca. 30 30 Without rope guide approx. ca. Mounting bracket for floor, wall and ceiling mounted variants Fixed return sheave approx. ca. approx. ca. 30 30 With rope guide 4233444.eps 4 364444.p6/804
Arrangement of fixed return sheaves Arrangement of fixed return sheaves for single-groove variant P D A N R DT B DT M W O 4233944.eps Arrangement of fixed return sheaves for double-groove variant P D A N M M N B = W V R W = 4234044.eps 364444.p6/804 Hoist unit DR 3 -groove DR -groove DR 0 -groove DR 0 2-groove Drum length Useful length N 340 6 30 8 39 6 30 36 266 9 Useful rope length L 24238 40278 24080 40248 24286 40273 80238 62 2273 0464 D istance min B. 3892 6467 6 6696 42 7497 4936 7 304 6766 Dimension W 8 3 82 36 84 40 278 36 7 7 Dimension R 47 700 49 730 90 80 00 90 80 00 Rope diameter D 7 9 3 9 Pitch P 7, 8 0 4 0 Drum diameter DT 77 29 274 27, 8 Dimension A 223 243 29 29 Dimension M 76 79 07 Dimension O 9 66 88 - Dimension V - - - 2
DR 3 DR DR 0 motor data with pole-changing hoist drives Design in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made on electric hoists. Main/creep lifting F6 Range DR 3 Motor size No. of poles Required supply cable conductor cross sections and fuse links Code P % CDF n Starts/ h kw Rated current IN and starting current IA for 0 Hz rpm I N ( A) I A (A) cos cos V ϕ N ϕ A ZBR 00 C 2/2 - B00 ZBR 00 D 2/2 - B00 2 0, 430 240 4, 6 7 0,3 0,72 V 2 3, 4 40 2800 8, 40 0,78 0,88 2 0,8 40 240, 7 9 0, 0,7 V2 2, 3 40 2780 0,88 0,8 Range DR 3 Mains connection delay fuse for 0 Hz 00 V ) Supply lines for % voltage drop U and starting current IA for 0 Hz 2) 4 V ( U V) Motor size A mm² ZBR 00 C 2/2, 2 ZBR 00 D 2/2 2, 9 m Range DR Motor size ZBR 00 D 2/2 - B00 ZBR 32 D 2/2 - B40 No. of poles Code P % CDF n Starts/ h kw Rated current IN and starting current IA for 0 Hz rpm I N ( A) I A (A) cos cos V ϕ N ϕ A 2 0,8 40 240, 7 9 0, 0,7 V 2, 3 40 2780 0,88 0,8 2,4 240 9, 6 0,4 0,68 V2 2 8, 9 40 2870 8 0,89 0,8 Range DR Mains connection delay fuse for 0 Hz 00 V ) Supply lines for % voltage drop U and starting current IA for 0 Hz 2) 4 V ( U V) Motor size A mm² ZBR 00 D 2/2 2, 9 ZBR 32 D 2/2 0 2, m Range DR 0 Motor size ZBR 32 D 2/2 - B40 No. of poles Code P % CDF n Starts/ h kw Rated current IN and starting current IA for 0 Hz rpm I N ( A) I A (A) cos cos V ϕ N ϕ A 2,4 240 9, 6 0,4 0,68 V 2 8, 9 40 2870 8 0,89 0,8 Range DR 0 Mains connection delay fuse for 0 Hz 00 V ) Supply lines for % voltage drop U and starting current IA for 0 Hz 2) 4 V ( U V) Motor size A mm² ZBR 32 D 2/2 0 2, m 6 ) Fuse links also apply in conjunction with a cross travel motor. 2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 0 mω. 364444.p6/804
DR 3 DR DR 0 motor data for inverter operation Design in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made on electric hoists. Range DR 3 No. of poles Code FEM classification % CDF n for 87 Hz Hoist output Phub Inverter type Rated current inverter for 2kHz Motor size rpm k W I (A) ZBR 00 B 4 - B00 2m 7,3 DIC-4-07 6, ZBR 00 B 4 - B00 ZBR 00 B 4 - B00 4 V3 3m 60 2, 7 DIC-4-04 4 4m 4, DIC-4-04 4 R ange DR 3 Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U 2) V V ( U V) Inverter type A mm² DIC-4-07 6, 8 DIC-4-04 6, 70 m Range DR Motor size ZBR 32 B 4 - B40 ZBR 2 A 4 - B40 ZBR 2 A 4 - B40 No. of poles Code 4 V3 FEM classification % CDF n for 87 Hz Hoist output Phub Inverter type Rated current inverter for 2kHz rpm k W I (A) 2m,4 DIC-4-02 2 3m 60 9, DIC-4-02 2 4m 7, 3 DIC-4-07 6, R ange DR Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U 2) V V ( U V) Inverter type A mm² DIC-4-02 3 2, 6 DIC-4-07 6, 8 m Range DR 0 No. of poles Code FEM classification % CDF n for 87 Hz Hoist output Phub Inverter type Rated current inverter for 2kHz Motor size rpm k W I (A) ZBR 32 C 4 - B40 2m 6,3 DIC-4-040 40 ZBR 32 B 4 - B40 V2 3m 60 260 3, DIC-4-032 32 ZBR 32 B 4 - B40 ZBR 32 C 4 - B40 4 4m 0, 4 DIC-4-02 2 2m 0 22,7 DIC-4-040 40 ZBR 32 C 4 - B40 ZBR 32 C 4 - B40 V3 3m 2680 8, DIC-4-040 40 60 4m 4, DIC-4-032 32 R ange DR 0 Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U 2) V V ( U V) Inverter type A mm² DIC-4-040 0 6, 0 97 DIC-4-032 3 4, 0 80 DIC-4-02 3 2, 6 m 364444.p6/804 ) Fuse links also apply in conjunction with a cross travel motor. 2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 0 mω. 7
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Demag Cranes & Components GmbH P.O. Box 67, D-8286 Wetter Telephone (+233) 92-0 Telefax (+233) 927676 www.demagcranes.com Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-8286 Wetter Subject to change. Not liable for errors or omissions. Printed in Germany Basse/2404/T