Motion Control Workshop 1
Onderwerpen in deze Workshop Introductie Industrial Automation Link / Beckhoff Beckhoff productoverzicht Aandrijftechniek Hardware TwinCAT Definiëren en aansturen assen vanuit system manager Overzicht PLC open motion control library Aansturen assen vanuit PLC middels PLC open motion control library 2
Industrial Automation Link (IAL) Importeur en distributeur van Beckhoff producten in Nederland Technische ondersteuning en service Training / Cursus Consultancy System Integrator Programma Informatie voorziening via internet, email, mailing 3
Titelseite 4
Beckhoff Automation: Facts and figures Headquarters, Verl, Germany: 18,000 m² Employees worldwide: 1,050 Sales/technical offices Germany: 9 Beckhoff subsidiaries worldwide: 21 International co-operation: 60 countries Year 2007 2006 2005 2004 2003 Turnover 232 million 190 million 151 million 129 million 98 million 5
The Beckhoff Group Industrial electronics Building services engineering Commerce 6
Total turnover and employees Turnover Employees 2007 270 Mio. (+20.5 %) 2007 1,247 (+11.7 %) 2006 224 Mio. (+27.3 %) 2006 1,116 (+22.5 %) 2005 175 Mio. (+16.5 %) 2005 911 (+14.9 %) 2004 150 Mio. (+27 %) 2004 793 (+25.4 %) 2003 118 Mio. (+23 %) 2003 632 (+6 %) Turnover 2007: 232 Mio. (+22.1 %) Turnover 2007: 30.4 Mio. (+12.8 %) Turnover 2007: 7.8 Mio. (+6.85 %) Employees: 883 (+11.2 %) Employees: 304 (+14.5 %) Employees : 60 (+13 %) 7
8 Turnover Beckhoff Automation worldwide 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Mio. 232
Sales network Germany Lübeck Headquarters Office Sales office Hanover Berlin Verl Moers Frankfurt Nuremberg Balingen Munich Ravensburg 9
Sales network Europe Hyvinkää Headquarters Subsidiary Headquarters distributor Subsidiary distributor Beckhoff subsidiary Beckhoff distributor Malmö Glostrup Kaunas Moscow Haarlem Henley-on-Thames Paris Schaffhausen Verl Hasselt Milano Bürs Piaseczno Brno Medvode Veszprem Cluj-Napoca Zagreb Aveiro Barcelona Sofia Istanbul Athens 10
Sales network worldwide Headquarters Subsidiary Headquarters distributor Subsidiary distributor Beckhoff subsidiary Beckhoff distributor Minneapolis Toronto San Luis Potosi Verl Kairo Moscow Teheran Givat A`shlosah Dubai Pune Bangkok Kuala Lumpur Beijing Shanghai Manila Ho Chi Minh City Singapur Seoul Taipei Surabaya Tokyo Santiago São Paulo Montevideo Buenos Aires Johannesburg Melbourne Auckland 11
Products and Services: Solutions for Industrial Automation Components Industrial PC Built-in PC/Slide-in PC Control Cabinet PC Panel PC Control Panel Embedded PC Systems PCC: PC Control PLC Control PC compatible PLC Bus Terminal PLC IEC 61131-3 Programming Projects Project engineering System integration Electrical engineering Electrical installation Fieldbus Technology Bus Terminal Fieldbus Box PC Fieldbus Cards Lightbus PC Control TwinCAT PLC TwinCAT NC PTP TwinCAT NC I/CNC Drive Technology Servomotors Linearmotors Servodrives Hydraulic Controller NC/CNC Control PC compatible NC PTP Axes Interpolation Axes Closed loop control Cam control Applications (e.g.) Presses Injection moulding systems Semiconductor manufacturing Woodworking machines Building automation 12
Competence in control technology Milestones IPC I/O Motion Automation Drives AX5000 Embedded PC CX1000 XFC Motherboards Control Panel and Box PC TwinSAFE Foundation PC-compatible machine control S1000 PLC/NC on PC Lightbus All-in-one PC motherboard Bus Terminal: universal fieldbus module TwinCAT: IEC 61131 PLC real-time under Windows NT S2000 PLC/NC/CNC on PC Fieldbus Box EtherCAT EtherCAT 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 TwinCAT CE XFC TwinSAFE XFC 2008 2009 2010 13
Development of electronic machine/plant control Complexity NC Control PLC Control Industrial PC : Operator Panel, visualization, data back up PC-Control Integration of Visualization PLC NC/CNC Communication Special functions Embedded PC Low Cost PLC 1970 1975 1980 1985 1990 1995 2000 2005 14
PC Control: System features PC-Control consists of 4 Components PC-Control offers an Open Control System Industrial PC Fieldbus I/O Standard Operating System (DOS, Windows NT/2000/XP/CE) Realtime Control software TwinCAT Utilization of Standard Hardware Components Utilization of standard software Simple customizing to realize application- and industryspecific solutions 15
PC Control: Concept WAN Scanner Printer Display Floppy Disc Hard LAN Modem RS 232 C Parallel Disc Ethernet Port Application Software Windows NT / XP / CE Realtime PLC / NC Beckhoff Fieldbus Interface Programming workbench for PLC/NC I/O - Module I/O - Module TCP/IP USB I/O - Module EtherCAT I/O - Module I/O - Module I/O - Module 16
PC Control: Open System Design PC Hardware is standardized and exchangeable Independence from a hardware supplier! Fieldbus I/O is standardized via the fieldbus and therefore exchangeable Independence from a hardware supplier! Intel x86 processor family and Microsoft operating systems keep continuity Software- and knowhow- investments are protected on the long run! PC Control offers PLC, NC, loop control,... - applications on a standard hardware A standard Hardware for all machine types of a manufacturer! 17
PC Control System Ethernet TwinCAT Industrial PC Embedded PC Fieldbus Components - PC Fieldbus Cards - Bus Terminals - Fieldbus Box - Lightbus Drive Technology 18
Products Industrial PC Fieldbus Components Products TwinCAT Drive Technology 19
Beckhoff - The IPC Company - Industrial PC Performance, Quality and Design 20
C33xx 19 inch built-in Industrial PC C36xx Built-in Industrial PC C51xx 19 inch slide-in Industrial PC C61xx Control Cabinet Industrial PC 21
C62xx Control cabinet Industrial PC 22
C63xx Control cabinet Industrial PC C63xx CP6xxx, CP71xx Schaltschrank Industrie-PC Panel PC CP6xxx Built-in Control Panel CP7xxx Control Panel 23
Embedded PC CX1000 The modular Industrial PC for mid-range control 24
Beckhoff - The I/O Company: Bus Terminals The modular fieldbus system for automation 25
The Beckhoff Bus Terminal System Bus Coupler: the link between Bus Terminals and fieldbus Bus End Terminal operation of up to 64 (255)* Bus Terminals on one Bus Coupler * with K-Bus-extension 26
Bus Terminal Features status LED for reliable and fast start up detachable labeling fields for clear text labels Marking material for standard terminal blocks assembly on 35 mm DIN mounting rail with no accessories power contacts connect the supply for sensors/actuators automatically 27
Bus Terminals for every type of signal the right terminal digital I/0, 2-, 4-, 8 channel analog I/0, 1-, 2-, 4-, 8- channel special function terminals position measurement communication counter/pwm resistorbridge pulse train outputs Master Terminals power terminals system terminals potential supply power supply 28
Beckhoff - The I/O Company: Fieldbus Box The watertight solution 29
Beckhoff - The I/O Company: Lightbus The fast fibre optic fieldbus 30
Beckhoff - The I/O Company : PC Fieldbus Cards The new interface generation with PCI bus 31
Beckhoff - The Drive Company: Drive Technology Servo amplifiers and motors 32
Beckhoff - The Automation Company - TwinCAT (TwinCAT: The WINdows Control Automation Technology) TwinCAT Real Time System TwinCAT PLC TwinCAT NC/NCI/CNC TwinCAT System Manager 33
New Automation Technology 34
Beckhoff EtherCAT HighSpeed Ethernet tot in de klem 256 digitale I/O in 11 µs 1000 digitale I/O in 30 µs 200 analoge I/O (16 bit) in 50 µs, (gelijk aan 20 khz sampling rate) 100 servo assen in 100 µs 12000 digitale I/O in 350 µs New Automation Technology 35
Beckhoff TwinSAFE Veiligheid over de standaard veldbus New Automation Technology 36
Questions / Short Break??????? 37