Fully automatic vertical strapping machine
Application range Product description Options Technical data Advantages View video KZV-112
Universal application possibilities in the field of fully automatic vertical strapping of palletized products. KZV-112 This machine is taylor-made in order to meet our customers specific requirements.
KZV-112- P P = portal construction = passage width (mm) / 100 2 = strap guide vertical, transverse and movable 1 = 1 strap guide 1 = top sealing V = movable sealing unit Z = strap guiding frame closed through a movable lance K = plastic strap
Frame width: min. 1600 mm / max. 2000 mm - in 200 mm steps Passage height: min. 300 mm / max. 2900 mm - in 200 mm steps Passage height = From the top roller underneath pressure platen reduced by 200mm interaction for photo sensors Conveyor height: min. 400 mm - extendable in 10 mm steps
Available in portal construction (= KZV-112- P) Sealing unit frame is able to be lifted by 90 for maintenance Gearbox-brake motor Sealing unit type KSR-2 PLC control Siemens type S7 External operator touch panel Mosca-Siemens MP 277-8 Up-stream and down-stream interlocks Possibility to switch from PP to PET-strap via operator panel
Key switch for service position Strap dispenser type KA-400 E Main frame with welded-on load column and guide gibs for the platen Platen with eccentric track rollers, gear rack and gear wheel Complete strap guide inside the platen
Electrically driven moving device on rails Electrically driven strap guiding lance with protective cover 5 m cable length from the machine to the terminal
Dispenser with storage for PET / PP strap coils Strap coil diameter 406 mm
Friction welding Continuously adjustable strap tension from 200 2500 N Low-noise and maintenance-free High reliability
Operating elements: touch-screen Display type: TFT 65536 colours Display size: 7.5 (optional 10.4 ) Resolution: 640 x 480 Pixel Operating system: Windows CE 5.0 Transfer: Ethernet MPI/Profibus DP, USB, Interfaces: 1xRS422, 1xRS485, 2xUSB, 1x Ethernet Power @ 50 strapping programs, resp. dependent on the options (top edge or bottom edge protection, etc.)
Base frame with 4 columns and guide gibs for the platen
Sealing unit type KSR-2 DC Modem for data transfer and teleservice Sealing unit type Sonixs Scanning of remaining strap on reel Operator push buttons additionally to/instead of operator panel Floating head Automatic top and bottom edge protection dispenser
Special accessories 2-sided photo cell monitoring of the strap guiding lance Conveying systems [View separate presentation] Triple indication light Contact gibs Strap welding device BSG 1 (strap must be taped to reel!) Pneumatically height adjustable strap guiding lance
Health & safety equipment according to CE regulation (safety guards) Climate control / A/C Divided strap guiding lance (2 drives left and right) Flap opener with load height scanning
The latest generation of friction-weld sealing units with wearless and maintenance-free DC-drives Continuously adjustable strap tension up to 3500 N via direct drives Optimized feed and retraction speed
The future of strapping: The high-end sealing unit type Sonixs with innovative ultrasonic technology Strength of sealing point up to 85% Prevention of unhealthy emissions
Fast and simple application Allows a significant reduction of the safety zone Strap sizes up to 12 x 0.8 mm
Consumables: Standard machine grade PP / PET strap, PET width from 9-15,5 mm PP width from 12 x 0.8-15,5 x 0.8 mm (depends on passage width!) Strap coil dispenser: Core diameter 406 mm Perimeter 650 mm Coil width 190 mm Electrical power: Voltage 400 V, 50 Hz 16 A CEE-plug Power consumption 7.3 22.9 kw
1 Base frame 2 Rails 3 Lift truck 4 Dispenser platform 5 Dispenser (3) 6 Lance drive 7 Sealing unit (8) 8 Vertical strap guide 9 Strap guiding gun 10 Strap guiding lance 11 Strap feeding tube 12 Control cabinet / Operator terminal (7) (11) (9) (10) (1) (2) (6) (5) (4) (12)
High reliability Robust design for heavy duty applications Low-priced spare parts and service contracts - low follow-up costs Good accessibility Simple handling via operator panel Mosca-Siemens MP 277 Processing of PP- as well as of PET-strap Almost every strapping position can be realized - independent from conveying systems
Gerd-Mosca-Straße 1 D-69429 Waldbrunn / Strümpfelbrunn Tel.: + 49 (0) 6274 / 932 0 Fax: + 49 (0) 6274 / 932 400 118 Tel. After Sales: + 49 (0) 6274 / 932 100 Internet: http://www.mosca-ag.com E-Mail: info@mosca-ag.com