2200 and 2300 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors

00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Installation, Maintenance & Parts Manual Featuring: Technology DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 0 97 Cottonwood Ave. TEL: -800-97-866 TEL: 6-67-7600 Hartland, WI 09-000 USA FAX: -800-69-0 FAX: 6-67-87 8-7 Rev. B For other service manuals visit our website at: www.dorner.com/service_manuals.asp

Table of Contents Introduction... Warnings - General Safety... Specifications... Gearmotor Mounting Package Models:... Example:... Mid Mount Drive... Gang Mid Side Mount Drive... Table : Gearmotor Specifications... U.S. Version... CE Version... Table : Belt Speeds for Standard & Heavy Load Fixed Speed 90 Gearmotors... U.S. Version (60 Hz Gearmotors)... CE Version (0 Hz Gearmotors)... 6 Table : Belt Speeds for Standard & Heavy Load Variable Speed 90 DC Gearmotors... 6 U.S. Version... 6 CE Version... 6 Table : Belt Speeds for Heavy Load Variable Speed 90 VFD Gearmotors... 6 Table : Belt Speeds for Brushless DC 90 Gearmotors... 6 Table 6: RPM/Torque for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors... 7 Table 7: RPM/Torque for Standard Load Variable Speed Parallel Shaft VFD Gearmotors... 7 Table 8: RPM/Torque for Standard Load Variable Speed Parallel Shaft DC Gearmotors... 7 Table 9: RPM/Torque for Brushless DC Parallel Shaft Gearmotors... 7 Table 0: Pulley Ratio / Timing Belt... 8 Table : Conveyor Belt Speed Factor... 8 Introduction IMPORTANT Some illustrations may show guards removed. Do NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Belt Speed Calculation:... 8 How to Calculate Belt Speed... 8 Installation... 9 Required Tools... 9 Mid Drive Installation... 9 Bottom Mount Mid Drive Assembly... 9 Side Mount Mid Drive Assembly... Gang Side Mount Mid Drive Assembly... Preventive Maintenance and Adjustment... Required Tools... Timing Belt Tensioning... Timing Belt Replacement... Drive or Driven Pulley Replacement... Gear Reducer Replacement... For e-drive style gearmotor... For old style gearmotor prior to June 0... 6 Motor Replacement... 7 Single Phase Motor... 7 Three Phase Motor... 7 DC Variable Speed Motor... 7 Brushless Motor... 7 All Models... 8 Notes... 9 Service Parts... 0 Bottom Mount Mid Drive Assembly... 0 SEW Gearmotor... Side Mount Mid Drive Assembly... Gang Side Mount Mid Drive Assembly... U.S. Version 90 Gearmotors... CE Version 90 Gearmotors... Parallel Shaft Gearmotors... Return Policy... 6 Dorner 00 Series conveyors are covered by the following patent numbers:,,9,,7,, and corresponding patents and patent applications in other countries. Dorner 00 Series conveyors are covered by patent number,7,, 68 and corresponding patents and patent applications in other countries. Dorner 600 Series conveyors are covered by patent number 6,09,7, 6,98,98, 6,68,009 and corresponding patents and patent applications in other countries. Dorner s Limited Warranty applies. Dorner reserves the right to make changes at any time without notice or obligation. Dorner has convenient, pre-configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8-7 Rev. B

Warnings - General Safety A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A WARNING Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. DANGER DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. A WARNING Exposed moving parts can cause severe injury. REPLACE ALL GUARDS BEFORE RUNNING CONVEYOR. 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Specifications Gearmotor Mounting Package Models: Example: Mid Mount Drive M6 P E S A Driven Pulley Drive Pulley Mount Position = A or D Gearmotor Type: S = Standard Load H = Heavy Load B = Brushless DC Output Shaft: E = edrive P = Parallel W = SEW Mount Style: B = Bottom S = Side Gang Mid Side Mount Drive MGE S WW Q GG A CC Center Guard Length Mount Position = A or D End Guard Length Conveyor Quantity: D = Double T = Triple Distance between outer edges of conveyor Gearmotor Type: S = Standard Load H = Heavy Load A D 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8-7 Rev. B

Specifications Table : Gearmotor Specifications U.S. Version Output Power Input Voltage Input Frequency Input Current (Amperes) Gearmotor Ratios Frame Size Motor Type Single- Phase Standard Load Gearmotor Three Phase VAC 08 0/ 60 VAC DC Variable Speed Brushless DC Single- Phase Heavy Load Gearmotor Three Phase VFD Variable Speed 0. hp (0.9 kw) 0. hp (0.7 kw) 0VDC /0 Volts D.C. VAC 08 0/ 60 VAC DC Variable Speed 0 VAC 90VDC 60Hz N/A 60 Hz 60Hz 0 60Hz N/A.0./0.6. 8.8 /. 7.. /.6.0 :, 0:, 0:, 0:, 60: 0:, 0:, 0: :, 0:, 0:, 0:, 60: NEMA CZ Totally enclosed, Fan cooled Totally enclosed, Non-ventilated NEMA 6C Totally enclosed, Fan cooled CE Version Single Phase Three Phase VFD Variable Speed Output Power 0.8 kw Input Voltage 0 VAC 0/00 VAC 0 VAC Input Frequency 0Hz to 6 Hz Input Current.6 Amperes./0.8 Amperes. Amperes Gearmotor Ratios :, 0:, 0:, 0:, 60: :, 0:, 0: Protection Rating IP Frame Size IEC 6 B IEC 7 B Table : Belt Speeds for Standard & Heavy Load Fixed Speed 90 Gearmotors U.S. Version (60 Hz Gearmotors) Standard Load Gearmotors Heavy Load Gearmotors Part Number RPM In-lb N-m Part Number RPM In-lb N-m M060EL(vp)F(n) 9 6. M060HS(vp)F(n) 9 6. M00EL(vp)F(n) 7 6.8 M00HS(vp)F(n) 7 7.9 M00EL(vp)F(n) 86 6 M00HS(vp)F(n) 86 8 7.9 M00EL(vp)F(n) 7 78 8.8 M00HS(vp)F(n) 7 6 7.6 M00EL(vp)F(n).6 M00HS(vp)F(n) 8 9. (vp) = voltage and phase = V, -phase = 08 0/60 V, -phase 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Specifications CE Version (0 Hz Gearmotors) Gearmotors Part Number RPM N-m 6Z060ES(vp)FN 6. 6Z00ES(vp)FN 8.9 6Z00ES(vp)FN 70 9. 6Z00ES(vp)FN 0 0.7 6Z00ES(vp)FN 80.6 (vp) = voltage and phase = 0 V, -phase = 0 V, -phase = 00 V, -phase Table : Belt Speeds for Standard & Heavy Load Variable Speed 90 DC Gearmotors U.S. Version Standard Load Gearmotors Heavy Load Gearmotors Part Number RPM In-lb N-m Part Number RPM In-lb N-m M060ELDDEN - 98. M060HSD9DEN - 98. M00ELDDEN 8-6 6 8. M00HSD9DEN 8-6. M00ELDDEN - 98. M00HSD9DEN - 96. M00ELDDEN 0-0 6. M00HSD9DEN 0-0 08. M00ELDDEN 6-00 8. M00HSD9DEN 6-00 6 6. CE Version Gearmotors Part Number RPM N-m 6Z060ESEN 9-6. 6Z00ESEN - 8.9 6Z00ESEN 8-70 9. 6Z00ESEN 6-0 0.7 6Z00ESEN - 80.6 Table : Belt Speeds for Heavy Load Variable Speed 90 VFD Gearmotors Heavy Load Gearmotors Part Number RPM In-lb N-m M060ESEN -9 6. M00ESEN - 7 7.9 M00ESEN 0-86 8 7.9 M00ESEN 0-7 6 7.6 M00ESEN - 8 9. Table : Belt Speeds for Brushless DC 90 Gearmotors Heavy Load Gearmotors Part Number RPM In-lb N-m 6M060ESBDDEN -0 06. 6M00ESBDDEN -7. 6M00ESBDDEN -0 89 0. 6M00ESBDDEN 0-00 9.7 6M00ESBDDEN 0-600.9 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 6 8-7 Rev. B

Specifications Table 6: RPM/Torque for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors Gearmotors* Phase Phase Part Number Ratio RPM In-lb N-m In-lb N-m 6M80PS(vp)F(n) 80: 0 8. 8. 6M060PS(vp)F(n) 60: 9 70 0. 70 0. 6M00PS(vp)F(n) 0: 8 8.6 0 8. 6M00PS(vp)F(n) 0: 86 90 0. 67 8.9 6M00PS(vp)F(n) 0: 7. 6M00PS(vp)F(n) :.8 8 6. (vp) = voltage and phase = V, -phase = 0V, -phase (n) = reversing capability N = no reversing switch R = with reversing switch (V, phase only) Table 7: RPM/Torque for Standard Load Variable Speed Parallel Shaft VFD Gearmotors Gearmotors* Part Number Gear Ratio RPM* In-lb* N-m* 6M80PSEN 80: -0 8. 6M060PSEN 60: -9 70 0. 6M00PSEN 0: 6-8 0 8. 6M00PSEN 0: 9-86 67 8.9 6M00PSEN 0: 7-7 6M00PSEN : - 8 6. * At 60 Hz Table 8: RPM/Torque for Standard Load Variable Speed Parallel Shaft DC Gearmotors Gearmotors Part Number Gear Ratio RPM In-lb N-m 6M80PSDDEN 80: - 8. 6M060PSDDEN 60: - 70 0. 6M00PSDDEN 0: 0-8. 6M00PSDDEN 0: 6-90 0. 6M00PSDDEN 0: -0 7 8. 6M00PSDDEN : 6-00.8 Table 9: RPM/Torque for Brushless DC Parallel Shaft Gearmotors Gearmotors Part Number Gear Ratio RPM In-lb N-m 6M00PSBDDEN 0: -60 0 8 6M00PSBDDEN 0: -0 0.7 6M00PSBDDEN 0: 0-00.9 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B 7 Dorner Mfg. Corp.

Specifications Table 0: Pulley Ratio / Timing Belt Motor (Drive) Pulley Teeth Conveyor (Driven) Pulley Teeth Pulley Ratio Timing Belt 0.69 8-0 8 8.00 8-0 8 0.88 8-06. 8-0 8. 8-06.00 8-06 8.7 8-0.8 8-08 8.8 8-0 8 8.7 8-08 8.0 8-08 60.7 8-06 60 8. 8-06 60.88 8-099 Figure Driven Pulley Drive Pulley Figure Table : Conveyor Belt Speed Factor Conveyor Series/Type Ft / Min M / Min 00 / 00 0. 0.07 00 Precision Move 0.9 0. Belt Speed Calculation: How to Calculate Belt Speed. Determine gearmotor RPM from tables -9.. Determine the pulley kit ratio. Count the number of teeth on the drive and driven pulleys following figure. Using table 0, look up pulley ratio based on pulley combinations.. Determine conveyor speed factor using table. Based on your conveyor type, select the appropriate factor.. Calculate belt speed: Example: Belt Speed = Gearmotor RPM (tables -9) x Pulley Kit Ratio (table 0) x Conveyor Speed Factor (table ) 00 Series parallel shaft DC variable speed 0: gearmotor with tooth sprocket on gearmotor (Drive) and 8 tooth sprocket on the conveyor output shaft (Driven). Gearmotor = 6M00PSDDEN = 6 - RPM Pulley Kit = t mtr. - 8 t conv. =.7 Speed Factor = 00 Series = 0.0 ft/min per RPM Minimum Belt Speed = 6 x.7 x 0.0 = 8.8 Ft/min Maximum Belt Speed = x.7 x 0.0 = 69 Ft/min 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8 8-7 Rev. B

Installation Required Tools Hex key wrenches: mm,. mm, mm, mm Figure Straight edge Torque wrench 6 Mid Drive Installation A WARNING 7 0 Exposed moving parts can cause severe injury.lock OUT POWER before removing guards or performing maintenance. Bottom Mount Mid Drive Assembly Installation Component List: NOTE Type mounting package shown below left (Figure ). Type mounting package shown below right (Figure ). Figure. Install gearmotor and plate (Figure, item ) onto conveyor frame channel (Figure, item ) with retaining clip assembly (Figure, item ) and socket head screw (Figure, item ).w Secure bottom with two socket head screws (Figure, item ). Do not tighten screws at this time. Figure 9 8 M6x Screws (x) Cover Drop-In Tee Bar Frame Clamp Block Gear Reducer 6 M6x Socket Head Screw 7 Mx8 Screws (x) 8 Drive Guard 9 M6x6 Socket Head Screws (x) 0 Mount Assembly Bracket Drive Pulley Driven Pulley Timing Belt. Gather installation components (Figure ) 6 Figure. If required, change gearmotor position by removing four () screws (Figure, item 6). Rotate gearmotor to other position and replace screws. Tighten to 0 in-lb ( Nm). 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B 9 Dorner Mfg. Corp.

Installation. Tighten two socket head screws (Figure, item ) to 60 in-lb (7 Nm). Figure 8. Depending on direction of conveyor belt travel (Figure 7, item or ), position belt tensioner (Figure 7, item ) as shown. Tension belt to obtain 0. ( mm) deflection for.0 lb (6 grams) of force at belt mid-point (Figure 7, item ). Tighten tensioner screw (Figure 7, item ) to 0 in-lb ( Nm). Figure 7 Figure. Install drive pulley (Figure, item ) onto gearmotor shaft. 6. Install driven pulley (Figure, item ) onto spindle shaft. Tighten two set screws (Figure, item ) to in-lb ( Nm). Figure Figure 7. Install belt (Figure 6, item ) and both pulleys (Figure 6, item ). Figure 6 Figure 7 9. Install cover (Figure 8, item ) onto drive assembly with four M socket head screws (Figure 8, item ). Tighten screws to in-lb ( Nm). Figure 8 Figure 6 Figure 8 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 0 8-7 Rev. B

Installation Side Mount Mid Drive Assembly Installation Component List: Key Spacer Ring Short Side Drive Guard (x) Mounting Ring -Jaw Coupler (x) 6 -Jaw Spider 7 Quick Release Pin 8 Long Side Drive Guard (x) 9 Cover 0 Gear Reducer. Raise gearmotor assembly (Figure 0, item ) into position on mounting block (Figure 0, item ). Install two long side drive couplings (Figure 0, item ) and mounting ring (Figure 0, item ) with four M6x70 socket head screws (Figure 0, item ). Tighten screws to 60 in-lb (7 Nm). Figure 0 6. Gather installation components (Figure 9) Figure 9 0 9 7 8 7 Figure 0. Install quick release pin (Figure 0, item 6) into mounting ring to secure position.. Install motor onto gearmotor assembly (Figure 0, item ). Tighten M6 motor mounting screws to 60 in-lb (7 Nm).. Install cover (Figure 0, item 7) with two M socket head screws (Figure 0, item 8). Tighten screws enough to secure cover. 6 8 Figure 9 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Installation Gang Side Mount Mid Drive Assembly Installation Component List: Key Spacer Ring Short Side Drive Guard (x) Mounting Ring -Jaw Coupler (x) 6 -Jaw Spider 7 Quick Release Pin 8 Long Side Drive Guard (x) 9 Cover 0 Mesh Sleeve Hose Clamp (x) Shaft Shaft Guard Plug Gear Reducer. Gather installation components (Figure ) Figure 9. Install protective cover (Figure, item ) and two clamps (Figure, item ) onto shaft, and install assembly between conveyor sections (Figure, item ). Figure Figure. Raise gearmotor assembly (Figure, item ) into position on shaft (just installed) and on mounting block (Figure, item ). Install two long side drive couplings (Figure, item ) and mounting ring (Figure, item ) with four M6x70 socket head screws (Figure, item ). Tighten screws to 60 in-lb (7 Nm). Figure 6 7 8 6 0 7 8 Figure Figure. Install quick release pin (Figure, item 6) into mounting ring to secure position.. Install motor onto gearmotor assembly (Figure, item ). Tighten M6 motor mounting screws to 60 in-lb (7 Nm). 6. Install cover (Figure, item 7) with two M socket head screws (Figure, item 8). Tighten screws enough to secure cover. 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8-7 Rev. B

Preventive Maintenance and Adjustment Required Tools Hex key wrenches: mm,. mm, mm, mm Adjustable wrench (for hexagon head screws) Straight edge Torque wrench. Depending direction of conveyor belt travel (Figure 6, item or ), position belt tensioner (Figure 6, item ) as shown. Tension belt to obtain 0. ( mm) deflection for.0 lb (6 grams) of force at belt mid-point (Figure 6, item ). Tighten tensioner screw to 0 in-lb ( Nm). Figure 6 Timing Belt Tensioning A WARNING Exposed moving parts can cause severe injury.lock OUT POWER before removing guards or performing maintenance.. Remove four () screws (Figure, item ) and remove cover (Figure, item ). Figure Figure. Loosen tensioner (Figure, item ). Figure Figure 6. Install cover (Figure, item ) with four () screws (Figure, item ). Tighten screws to in-lb ( Nm). Timing Belt Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure. Remove four () screws (Figure, item ) and remove cover (Figure, item ).. Loosen tensioner (Figure, item ). 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Preventive Maintenance and Adjustment. Remove timing belt (Figure 7, item ). Figure 7 NOTE If timing belt does not slide over driven pulley (Figure 7, item ) flange, loosen driven pulley set screws and remove pulley with belt (Figure 7, item ). For re-installation, see steps 7 and 8 of "Bottom Mount Mid Drive Assembly" story on page 8. NOTE If drive pulley (Figure 7, item ) is replaced, wrap timing belt around drive pulley and complete step.. Complete steps 7 through 9 of "Bottom Mount Mid Drive Assembly" story on page 8. Gear Reducer Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure 7. Install new timing belt around drive pulley (Figure 7, item ) and driven pulley (Figure 7, item ).. Depending direction of conveyor belt travel (Figure 6, item or ), position belt tensioner (Figure 6, item ) as shown. Tension belt to obtain 0. ( mm) deflection for.0 lb (6 grams) of force at belt mid-point (Figure 6, item ). Tighten tensioner screw to 0 in-lb ( Nm). 6. Install cover (Figure, item ) with four () screws (Figure, item ). Tighten screws to in-lb ( Nm).. Remove four () screws (Figure, item ) and remove cover (Figure, item ).. Loosen tensioner (Figure, item ).. Loosen driven pulley set screws and remove driven pulley (Figure 8, item ) and timing belt (Figure 8, item ). Figure 8 Drive or Driven Pulley Replacement A WARNING Figure 8 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Complete steps through of Timing Belt Replacement section on page.. Loosen set screws and remove drive or driven pulley. 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8-7 Rev. B

Preventive Maintenance and Adjustment. Remove four () gear reducer mounting screws (Figure 9, item ) and retaining clip (Figure 9, item ). Remove gearmotor (Figure 9, item ) from mounting plate (Figure 9, item ). Figure 9 NOTE Follow proper procedure below depending upon old or new style gearmotor assembly. For e-drive style gearmotor. Loosen four () socket head screws (Figure, item ) and detach spacer (Figure, item ) from gear reducer (Figure, item ). Figure Figure 9. Remove four screws (Figure 0, item ). Detach motor (Figure 0, item ) from gear reducer (Figure 0, item ). Retain shaft key (Figure 0, item ). Figure 0 Figure. Loosen driveshaft bolt (Figure, item ). Figure Figure 0 6. Remove two () screws (Figure, item ) and detach output shaft cover (Figure, item ). Figure Figure. Hold the driveshaft with a wrench (Figure, item ) as shown to keep shaft from turning, while removing screw with hex wrench (Figure, item ). Figure 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Preventive Maintenance and Adjustment. Remove driveshaft (Figure, item ) and key (Figure, item ). Figure 0. Install spacer (Figure, item ) onto gear reducer (Figure, item ) with four () socket head screws (Figure, item ).. Complete steps 7 through 9 of "Bottom Mount Mid Drive Assembly" story on page 8. For old style gearmotor prior to June 0. Loosen six (6) set screws (Figure 6, item ). Remove drive shaft (Figure 6, item ) and key (Figure 6, item ). Figure 6 Figure. Replace gear reducer (Figure, item ). 6. Apply anti-seize (Figure, item ) to shaft. Figure Figure 6. Apply anti-seize (Figure 7, item ) to shaft. Figure 7 Figure 7. Replace the original shaft components into new gear reducer (Figure ). IMPORTANT Be extremely careful when coupling motor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage. 8. Hold the driveshaft with a wrench (Figure, item ) as shown to keep shaft from turning, while installing screw with hex wrench (Figure, item ). Tighten screw to 00 in-lb (. Nm) for CZ or 0 in-lb (9. Nm) for C, 6B and 7B. 9. Apply anti-seize to motor shaft before assembling to gearbox. With key (Figure 0, item ) in keyway, slide motor (Figure 0, item ) and gear reducer (Figure 0, item ) together. Install screws (Figure 0, item ) and tighten. Figure 7. Replace the original shaft components into new gear reducer (Figure 6). IMPORTANT Be extremely careful when coupling motor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage. 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 6 8-7 Rev. B

Preventive Maintenance and Adjustment. Apply anti-seize to motor shaft before assembling to gearbox. With key (Figure, item ) in keyway, slide motor (Figure, item ) and gear reducer (Figure, item ) together. Install screws (Figure, item ) and tighten.. Complete steps 7 through 8 of "Bottom Mount Mid Drive Assembly" story on page 8. Three Phase Motor. Loosen terminal box screws (Figure 8, item ) and remove cover (Figure 8, item ). Figure 8 Motor Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. DANGER Hazardous voltage will cause severe injury or death. LOCK OUT POWER BEFORE WIRING. Figure 8. Record wire colors on terminals, and. Loosen wire nuts and remove wires, and.. Loosen cord grip and remove cord. DC Variable Speed Motor. For DC variable speed motor, unplug motor cord at disconnect (Figure 9, item ). Figure 9 Single Phase Motor. For single phase motor, unplug power cord from outlet. Brushless Motor Figure 9. Twist covers (Figure 0, item ) apart. Figure 0 Figure 0 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B 7 Dorner Mfg. Corp.

Preventive Maintenance and Adjustment. Remove outer cord cover (Figure, item ) from inner cord cover (Figure, item ). Figure All Models. Remove four () screws (Figure, item ). Detach motor (Figure, item ) from gear reducer (Figure, item ). Retain motor output shaft key (Figure, item ). Figure Figure. Open inner cord cover (Figure, item ). Figure Figure IMPORTANT Be extremely careful when coupling motor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage. Figure. Unplug motor cord connectors (Figure, item ) and signal cable connectors (Figure, item ). Figure. With key (Figure, item ) in keyway, slide motor (Figure, item ) and gear reducer (Figure, item ) together, noting where position of switch (Figure, item ) will be during installation on conveyor.. Install screws (Figure, item ) and tighten to 60 inlb (7 Nm).. Replace wiring: For a single phase motor, reverse step in Single Phase Motor on page 7. For a three phase motor, reverse steps -, in Three Phase Motor on page 7. For a DC variable speed motor, reverse step on DC Variable Speed Motor on page 7. For a brushless motor, reverse steps - on Brushless Motor on page 7. Figure 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8 8-7 Rev. B

Notes 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B 9 Dorner Mfg. Corp.

Service Parts Bottom Mount Mid Drive Assembly NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 6 0 6 8 9 9 Parallel Shaft Option 0 7 8 7 7 0 8 9 6 0 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 0 8-7 Rev. B

Service Parts Item Part Number Description 80-06 Bearing Cam 807-6 Snap-out Plastic Plug 089 Mounting Plate 08 Frame Clamp Block 07 Mounting Cover Bracket 6 0 Spacer 7 090M Nut 8 076M Drive Guard 9 6997M Drop-In Tee Bar 0 908M Socket Head Screw, M-0.70 x 8 mm 90M Socket Head Screw, M-0.70 x mm 9066M Socket Head Screw, M6-.00 x 6 mm 906M Socket Head Screw, M6-.00 x mm 908M Socket Head Screw, M8-. x mm 906M Socket Head Screw, M6-.00 x mm (for 90 Gearmotors Only) 6 807-09 Cover (for CZ C Face Gearmotors) (for 90 Gearmotors Only) 807-06 Cover (for 6 C Face Gearmotors) (for 90 Gearmotors Only) 7 07 Output Shaft (for CZ C Face 90 Gearmotors Only) 0 Output Shaft (for 6 C Face 90 Gearmotors Only) 0677 Output Shaft (for SEW Gearmotors Only)) 8 9-08 Square Key, 0.88 x.0 (for 90 Gearmotors Only) 9 980M Square Key mm x mm (for 90 Gearmotors Only) 0 070 Spacer (for CZ C Face Gearmotors) (for 90 Gearmotors Only) 0 Spacer (for 6 C Face Gearmotors) (for 90 Gearmotors Only) 906M Socket Head Screw, M6-.00 x mm (for 90 Gearmotors Only) 906M Socket Head Screw, M6-.00 x mm (for SEW Gearmotors Only) 9089M Low Head Cap Screw, M8-. x 6 mm (for CZ C Face 90 Gearmotors) 900M Flat Head Screw, M0-0.0 x 0 mm (for 6 C Face 90 Gearmotors) 6080P Washer (for CZ C Face 90 Gearmotors) 8-0 Timing Belt, mm W x 0mm L 8-06 Timing Belt, mm W x 7mm L 8-0 Timing Belt, mm W x 00mm L 8-08 Timing Belt, mm W x 0mm L 8-06 Timing Belt, mm W x mm L 8-099 Timing Belt, mm W x 6mm L 066MP Driven Pulley, Tooth, mm bore 067MP Driven Pulley, 8Tooth, mm bore 068MP Driven Pulley, Tooth, mm bore Item Part Number Description 6 0 Drive Pulley, Tooth, 0.7" bore 0 Drive Pulley, 8Tooth, 0.7" bore 06 Drive Pulley, Tooth, 0.7" bore 07 Drive Pulley, Tooth, 0.7" bore 08 Drive Pulley, 8Tooth, 0.7" bore 09 Drive Pulley, 60Tooth, 0.7" bore 7 009M Adaptor Plate Assembly 8 90-7 Sock Cap Head Screw, /-8 x 0.7 9 90-6 Flat Cap Head Screw, /-8 x 0.7 0 9-0 Washer, (for 0: Brushless DC Motor only) 90890M Socket Head Screw, M8 x 90mm (for 0: Brushless DC Motor only) 9087M Socket Head Screw, M8 x 7mm (for 0: Brushless DC Motor only) 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Service Parts Side Mount Mid Drive Assembly 9 0 7 6 9 8 7 7 8 6 Item Part Number Description 807- -Jaw Spider 807-69 Quick Release Pin 807-66 Jaw Coupling 09 Long Side Drive Guard (x) 009 Short Side Drive Guard (x) 6 009 Mounting Ring 07 Mounting Ring (for SEW Gearmotors Only) 7 9060M Socket Head Screw, M6-.00 x 0 mm 8 90670M Socket Head Screw, M6-.00 x 70 mm 9 807-09 Cover (for CZ C Face Gearmotors) 807-06 Cover (for 6 C Face Gearmotors) 0 9-08 Square Key, 0.88 x.0 9-077 Square Key, 0.88 x 0.6 (for SEW Gearmotors Only) 07 Output Shaft (for CZ C Face Gearmotors) 00 Output Shaft (for 6 C Face Gearmotors) 069 Output Shaft (for SEW Gearmotors Only) Item Part Number Description 0006 Spacer Ring (for CZ C Face Gearmotors) 0 Adapter Ring (for 6 C Face Gearmotors) 068 Adapter Ring (for SEW Gearmotors Only) 6080P Washer (for CZ C Face Gearmotors) 906M Socket Head Screw, M6-.00 x mm 9060M Socket Head Screw, M6-.00 x 0 mm (for 6 C Face Gearmotors) 9066M Flat Head Screw, M6-.00 x 6 mm (for SEW Gearmotors Only) 6 9089M Low Head Cap Screw, M8-. x 6 mm (for CZ C Face Gearmotors) 900M Flat Head Screw, M0-0.0 x 0 mm (for 6 C Face Gearmotors) 7 9806M Square Key, mm x 6 mm 8 807-66 Jaw Coupling 807- Jaw Coupling (for SEW Gearmotors Only) 9 807-09 Washer (for SEW Gearmotors Only) 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8-7 Rev. B

Service Parts Gang Side Mount Mid Drive Assembly 6 8 0 7 9 9 7 9 8 6 0 Item Part Number Description 807- -Jaw Spider 807-69 Quick Release Pin 807-66 -Jaw Coupling, mm 807- -Jaw Coupling, (for SEW Gearmotors Only) 807-09 Hose Clamp 807-0 Mesh Sleeve 6 07- Plug 7 8-079 Grommet 8 08 -Jaw Coupling, 0.60" 9 09 Long Side Drive Guard (x) 0 0-LLLLL Shaft 06-LLLLL Shaft Guard 009 Short Side Drive Guard (x) 009 Mounting Ring 07 Mounting Ring (for SEW Gearmotors Only) 9060M Socket Head Screw, M6-.00 x 0 mm 90670M Socket Head Screw, M6-.00 x 70 mm 6 807-09 Cover (for CZ C Face Gearmotors) 807-06 Cover (for 6 C Face Gearmotors) 7 9-08 Square Key, 0.88 x.0 9-077 Square Key, 0.88 x 0.6 (for SEW Gearmotors Only) Item Part Number Description 8 07 Output Shaft (for CZ C Face Gearmotors) 00 Output Shaft (for 6 C Face Gearmotors) 069 Output Shaft (for SEW Gearmotors Only) 9 0006 Spacer Ring (for CZ C Face Gearmotors) 0 Adapter Ring (for 6 C Face Gearmotors) 068 Adapter Ring (for SEW Gearmotors Only) 0 6080P Washer (for CZ C Face Gearmotors) 906M Socket Head Screw, M6-.00 x mm 9060M Socket Head Screw, M6-.00 x 0 mm (for 6 C Face Gearmotors) 9066M Flat Head Screw, M6-.00 x 6 mm (for SEW Gearmotors Only) 9089M Low Head Cap Screw, M8-. x 6 mm (for CZ C Face Gearmotors) 900M Flat Head Screw, M0-0.0 x 0 mm (for 6 C Face Gearmotors) 9806M Square Key, mm x 6 mm 807-09 Washer (for SEW Gearmotors Only) LLLLL = Length in inches with decimal places. Length Example: Length =." LLLLL = 0 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Service Parts U.S. Version 90 Gearmotors CE Version 90 Gearmotors Item Part Number Description 6MESFN Motor, 0.HP, (0.9 Kw), /0 Volts, 60 Hz, -Phase 6MESFN Motor, 0.HP, (0.9 Kw), 08-0/ 60 Volts, 60 Hz, -Phase 6MSDDEN Motor, 0.HP, (0.9 Kw), 0 VDC 6MEHFN Motor, 0.0HP, (0.7 Kw), /0 Volts, 60 Hz, -Phase MEHFN Motor, 0.0HP, (0.7 Kw), 08-0/ 60 Volts, 60 Hz, -Phase 6MHD9DEN Motor, 0.0HP, (0.7 Kw), 90 VDC MESEN Motor, 0.0HP, (0.7 Kw), 0 Volts, -Phase Inverter Duty 6M060ESBDDEN Motor, 0.HP, (0.9 Kw), 0 RPM, Brushless DC 6M00ESBDDEN Motor, 0.HP, (0.9 Kw), 7 RPM, Brushless DC 6M00ESBDDEN Motor, 0.HP, (0.9 Kw), 0 RPM, Brushless DC 6M00ESBDDEN Motor, 0.HP, (0.9 Kw), 00 RPM, Brushless DC 6M00ESBDDEN Motor, 0.HP, (0.9 Kw), 600 RPM, Brushless DC M00EL Gear Reducer, :, NEMA CZ M00EL Gear Reducer, 0:, NEMA CZ M00EL Gear Reducer, 0:, NEMA CZ M00EL Gear Reducer, 0:, NEMA CZ M060EL Gear Reducer, 60:, NEMA CZ M00ES Gear Reducer, :, 6C M00ES Gear Reducer, 0:, 6C M00ES Gear Reducer, 0:, 6C M00ES Gear Reducer, 0:, 6C M060ES Gear Reducer, 60:, 6C Item Part Number Description 86-8 Motor, 0.9 Kw 0 Volts, 00 RPM 0 Hz, -Phase 86-8 Motor, 0.9 Kw 0/00 Volts, 00 RPM 0 Hz, -Phase 6Z00ES Gear Reducer, :, 6 B 6Z00ES Gear Reducer, 0:, 6 B 6Z00ES Gear Reducer, 0:, 6 B 6Z00ES Gear Reducer, 0:, 6 B 6Z060ES Gear Reducer, 60:, 6 B 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors Dorner Mfg. Corp. 8-7 Rev. B

Service Parts Parallel Shaft Gearmotors Item Part No. Part Description 6M80PSFN Motor, 0.08hp (0.06Kw), 0 RPM, VAC, 60Hz, -Phase 6M80PSFR Motor, 0.08hp (0.06Kw), 0 RPM, VAC, 60Hz, -Phase with reversing switch 6M060PSFN Motor, 0.7hp (0.Kw), 9 RPM, VAC, 60Hz, -Phase 6M060PSFR Motor, 0.7hp (0.Kw), 9 RPM, VAC, 60Hz, -Phase with reversing switch 6M060PSFN Motor, 0.hp (0.9Kw), 9 RPM, 0VAC, 60Hz, -Phase 6M00PSFN Motor, 0.7hp (0.Kw), 8 RPM, VAC, 60Hz, -Phase 6M00PSFR Motor, 0.7hp (0.Kw), 8 RPM, VAC, 60Hz, -Phase with reversing switch 6M00PSFN Motor, 0.hp (0.9Kw), 8 RPM, 0VAC, 60Hz, -Phase 6M00PSFN Motor, 0.7hp (0.Kw), 86 RPM, 0VAC, 60Hz, -Phase 6M00PSFR Motor, 0.7hp (0.Kw), 86 RPM, VAC, 60Hz, -Phase with reversing switch Item Part No. Part Description 6M00PSFN Motor, 0.7hp (0.Kw), 7 RPM, VAC, 60Hz, -Phase 6M00PSFR Motor, 0.7hp (0.Kw), 7 RPM, VAC, 60Hz, -Phase with reversing switch 6M00PSFN Motor, 0.hp (0.9Kw), 7 RPM, 0VAC, 60Hz, -Phase 6M00PSFN Motor, 0.7hp (0.Kw), RPM, 0VAC, 60Hz, -Phase 6M00PSFR Motor, 0.7hp (0.Kw), RPM, VAC, 60Hz, -Phase with reversing switch 6M80PSDDEN Motor, 0.hp (0.09Kw), RPM, 0VDC 6M060PSDDEN Motor, 0.hp (0.9Kw), RPM, 0VDC 6M00PSDDEN Motor, 0.hp (0.9Kw), 8 RPM, 0VDC 6M00PSDDEN Motor, 0.hp (0.9Kw), RPM, 0VDC 6M00PSDDEN Motor, 0.hp (0.9Kw), 0 RPM, 0VDC 6M00PSDDEN Motor, 0.hp (0.9Kw), 00 RPM, 0VDC 6M00PSBDDEN Motor, 0.hp (0.9Kw), 60 RPM, Brushless DC 6M00PSBDDEN Motor, 0.hp (0.9Kw), 0 RPM, Brushless DC 6M00PSBDDEN Motor, 0.hp (0.9Kw), 00 RPM, Brushless DC 00 and 00 Series Mid Mount Drive Package for Standard & Heavy Load Gearmotors 8-7 Rev. B Dorner Mfg. Corp.

Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned.. Reason for return.. Customer's original order number used when ordering the item(s).. Dorner or distributor invoice number (if available, part serial number). A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA) number for reference. RMA will automatically close 0 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight. Conveyors and conveyor accessories Standard catalog conveyors 0% MPB, 700, 700 Series, cleated and specialty belt 0% AquaGard & AquaPruf Series conveyors non-returnable items Engineered to order products case by case Drives and accessories 0% Sanitary stand supports non-returnable items Parts Standard stock parts 0% Plastic chain, cleated and specialty belts non-returnable items Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com. For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 0 DORNER MFG. CORP. 97 Cottonwood Ave., PO Box 0 Hartland, WI 09-000 USA TEL -800-97-866 (USA) FAX -800-69-0 (USA) Internet: www.dorner.com Outside the USA: TEL -6-67-7600 FAX -6-67-87 8-7 Rev. B Printed in U.S.A.