PRESSURE REGULATOR LOW PRESSURE BAK PRESSURE APPLIATIONS: ontrol 3 to 20 psig back pressure on low pressure vessels and vent lines of separators, treaters, compressors, and gas gathering systems. EATURES: Intermittent bleed pilot Soft seat for bubble tight shut-off High capacity (ull opening seat) High accuracy in maintaining upstream pressure PRESSURE RANGE: Upstream: 5 psig to 20 psig APAITY: See capacity chart, this section. OPERATION: This valve maintains a constant back pressure (upstream of the valve) in the 3 psig to 20 psig range. It has a high degree of sensitivity to upstream changes and extremely fine set-point adjustment capability. The moving parts in this regulator are the Pilot Assembly and the Motor Valve Stem Assembly (crosshatched). The PILOT PLUG consists of two stainless balls rigidly connected. The upper seat for the PILOT PLUG is the Motor Valve Diaphragm Pressure vent (Yellow to Atmosphere). The lower seat for the PILOT PLUG is the Motor Valve Diaphragm Pressure inlet (Red to Yellow). The PILOT SPRING loads the upper side of the Pilot Assembly. Upstream Pressure (Red) opposes the PILOT SPRING from the under side of the Pilot Assembly. Assume a desired pressure setting greater than current Upstream Pressure (Red). The ADJUSTING SREW compresses the PILOT SPRING. The PILOT SPRING forces the Pilot Assembly downward. The upper seat for the PILOT PLUG (Yellow to Atmosphere) closes. The lower seat for the PILOT PLUG (Red to Yellow) opens. Motor Valve Diaphragm Pressure (Yellow) increases. The Motor Valve Stem Assembly moves downward closing the valve. The Upstream Pressure (Red) increases towards the set pressure. The Pilot Assembly moves upward closing the lower seat (Red to Yellow) then opening the upper seat (Yellow to Atmosphere). The Motor Valve Diaphragm Pressure (Yellow) decreases. Upstream Pressure (Red) acting under the Motor Valve Stem Assembly opens the motor valve. The relief of Upstream Pressure (Red) through the motor valve brings the Pilot assembly to a position closing both seats of the PILOT PLUG. The intermittent bleed pilot, three-way valve action of the PILOT PLUG against its seat adjusts the Motor Valve Diaphragm Pressure (Yellow) to reposition the Motor Valve Stem Assembly to accommodate any rate of flow. The rapid but stable repositioning produces a true throttling action. A:90. Issued 9/08
PRESSURE REGULATOR LOW PRESSURE BAK PRESSURE AST IRON SIZE SRD.. GRVD. 2" 83 84 500 3" 85 86 ----- 4" 87 88 ----- 6" ----- 89 ----- THRU VALVES AVAILABLE: AT. SIZE OPER. MAX NO. TYPE REG. NO PRES. W.P. KIT AOD 2" SRD. 202 SGT BP 20 75 RUI AOE 2". a 202 GT BP 20 75 RUI AO 2" GRVD. 202 GGT BP 20 75 RUI AOG 3" SRD. 302 SGT BP 20 75 RUJ AOH 3". a 302 GT BP 20 75 RUJ AOJ 4" SRD. 402 SGT BP 20 75 RUK AOK 4". a 402 GT BP 20 75 RUK AON 6". a 602 GT BP 20 75 RUP NOTES: Dimensions, refer to Table of ontents. *These parts are recommended spare parts and are stocked as repair kits. The numbers of a series assigned to a part indicate different line sizes. or example: Diaphragm 28-2", 29-3", 30-4", 3-6". a ompanion flanges, nuts, bolts and gaskets are furnished at extra cost. Refer to Section "Y" for ordering. A:90.2 Issued 0/07
GAS APAITY HARTS 25 lbs. Maximum W.P. Valves.5 2 3 4 6 8 0 2 6 20 30 40 50 60 70 80 90 00 20 40.06.07.08.09.0.5.2.25.3.4.5.6.7.8.9.0.5 2.0 2.5 3.0 4.0 5.0 6.0.5 2 3 4 6 8 0 2 6 20 30 40 50 60 70 80 90 00 20 40.5.2.3.25.4.5.6.7 0.8.5.9 2 3 6 2.5 4 5 7 8 0 9 5 Gas capacities are based on pressure taken immediately upstream and downstream from the regulator in a wide open position. ritical flow exists across a valve or orifice when the downstream absolute pressure is approximately half of the upstream absolute pressure. Any decrease in downstream pressure will not increase the flow through the valve. ritical flow conditions on the charts are represented by the MAXIMUM APAITY LINE. HOW TO USE HARTS: Locate UPSTREAM PRESSURE at left of chart. ollow horizontally across to PRESSURE DROP (upstream minus downstream pressure). Read VOLUME directly below. If the horizontal projection of the upstream pressure does not intersect the given pressure drop, flow is critical. In this case project UPSTREAM PRESSURE horizontally to the MAXI- MUM APAITY LINE and read VOLUME directly below. * or gravity correction multiply above capacities by where G equals specific gravity of gas..65 G; A:40. Issued 3/06
GAS APAITY HARTS 25 lbs. Maximum W.P. Valves UPSTREAM PRESSURE-LBS. PER SQ. IN. ABSOLUTE (Gauge + 4.4 p.s.i.).5 2 3 4 6 8 0 2 6 20 30 40 50 60 70 80 90 00 20 40 PRESSURE DROP-LBS. PER SQ. IN. 0.25 MAXIMUM APAITY LINE 0.5 2 4 6 0 8 20 5 GAS APAITY 4 inch "G" Series Regulators 40 30 VOLUME-MILLIONS U. T. PER 24 HRS.-.65 SPEII GRAVITY GAS AT 4.4 p.s.i. @ 60 * UPSTREAM PRESSURE-LBS. PER SQ. IN. ABSOLUTE (Gauge + 4.4 p.s.i.).5 2 3 4 6 8 0 2 6 20 30 40 50 60 70 80 90 00 20 40 PRESSURE DROP-LBS. PER SQ. IN. 0.25 0.5 MAXIMUM APAITY LINE 2 4 6 8 0 5 20 GAS APAITY 6 inch "G" Series Regulators 30 40.25.3.5.6.4.7.8.9.0.5 2 2.5 3 5 6 4 7 8 0 9 5 20 25.6.8.7.0.5 2.9 2.5 4 3 6 5 8 7 0 5 20 25 9 30 40 50 60 VOLUME-MILLIONS U. T. PER 24 HRS.-.65 SPEII GRAVITY GAS AT 4.4 p.s.i. @ 60 * Gas capacities are based on pressure taken immediately upstream and downstream from the regulator in a wide open position. ritical flow exists across a valve or orifice when the downstream absolute pressure is approximately half of the upstream absolute pressure. Any decrease in downstream pressure will not increase the flow through the valve. ritical flow conditions on the charts are represented by the MAXIMUM APAITY LINE. HOW TO USE HARTS: Locate UPSTREAM PRESSURE at left of chart. ollow horizontally across to PRESSURE DROP (upstream minus downstream pressure). Read VOLUME directly below. If the horizontal projection of the upstream pressure does not intersect the given pressure drop, flow is critical. In this case project UPSTREAM PRESSURE horizontally to the MAXIMUM APAITY LINE and read VOLUME directly below. * or gravity correction multiply above capacities by where G equals specific gravity of gas..65 G; A:40.2 Issued 3/06
LIQUID APAITY HARTS 300 lbs. Maximum W.P. Valves APAITY-Bbls. Water/Day, Steady low PRESSURE DROP AROSS VALVE PSIG VALVE SIZE - INHES 2 3 4 745,760 3,350 7,800 2,060 2,500 4,900,000 3,300 3,050 6,00 3,500 4,500 3,500 7,000 5,600 5,700 3,900 7,800 7,500 0 2,300 5,600,000 24,700 5 2,900 6,800 3,500 30,200 20 3,300 7,900 5,600 34,900 30 4,00 9,600 9,200 42,700 40 4,700,00 22,00 49,300 50 5,300 2,400 24,800 55,200 60 5,800 3,600 27,00 60,500 70 6,200 4,700 29,300 65,400 80 6,700 5,700 3,300 69,800 00 7,500 7,600 33,500 78,200 25 8,400 9,700 39,200 87,500 50 9,300 2,500 40,750 93,000 200 0,750 25,000 47,000 08,000 250 2,00 28,000 52,000 20,000 300 3,300 30,900 57,250 30,000 or gravity correction, multiply the above figures by Where G is the specific gravity of the flowing liquid. G A:40.7 Issued 3/06
GAS SERIES REGULATOR DIMENSIONS OR: BAK PRESSURE UPSTREAM DIERENTIAL PRESSURE PRESSURE REDUING-BALANED PRESSURE REDUING VAUUM PRESSURE DIERENTIAL PRESSURE REDUING BAK PRESSURE VAUUM LIQUID BAK PRESSURE 3" 7-7/8" D H 2" B 3-/4" A G 0-/2" AST IRON OR DUTILE STEEL 250 S/GT-BP-S -3/4" OR: LOW PRESSURE BAK PRESSURE OUNES BAK PRESSURE TO VAUUM OUNES PRESSURE REDUING OUNES PRESSURE REDUING VAUUM VAUUM BAK PRESSURE TO VAUUM 8-3/8" E 8-3/8" I B A AST IRON OR DUTILE G STEEL LINE SIZE " SRD 2 " 250 S/GT 3 " 4 " 6 " A:40.8 Issued 8/06 BODY STYLE A B D* E G H* I SRD GRVD SRD SRD SRD 4 3 /8" 8 /2" 9" 8 3 /4" 2" 2 3 /6" 5" 5 /8" 22 /8" /8" 2 /8" 2 /8" 3 /6" 4" 3 3/4" 3 /4" 3 3 /4" 4 /2" 5 /2" LANGE DIMENSIONS ARE ANSI 25/50 STANDARD. 7 /2" /2" /2" /2" 3" 3" 4 /2" 4 /2" 7" 5 /8" 0 /2" 0 /2" 0 /2" 2" 2" 3 3 /6" 3 3 /6" 4 7 /8" 3 /4" 6 /2" 6 /2" 6 /2" 8 /2" 8 /2" 0 /2" 0 /2" 6" onfiguration of Back Pressure Valve is a trademark of Kimray, Inc. 9 /8" 0 /2" 0 /2" 2 5 /6" 5" 22" 4 /2" 6 /2" 8 /2" 20 /2" *Add 7/8" to PRB and USDP Regulators for this dimension. 4" 5 /2" 6 /6" 8 3 /8"