60 Series Pilot Regulator
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1 0 Series Pilot Regulator Repair Parts List
2 Read carefully and follow all instructions shipped with this regulator. The incorrect installation of this equipment could result in escaping gas, and pose a potential explosion hazard. See AMCO documents IMP 9710., IMP 970.1, and SB 909. for installation instructions. AMERICAN METER YEAR LIMITED WARRANTY American Meter Company Industrial Products Division (hereinafter referred to as the Company ) supplies industrial regulators of high quality, materials, and workmanship. The company will correct any defect(s) of workmanship occurring during the period of one year after shipment (the Warranty Start Date ) providing the purchaser has given the company immediate written notice of the defects. In addition, a Five Year Warranty to the original owner in a permanent regulator installation is offered against structural failure, and for individual components (list furnished by writing our general office) from the Warranty Start Date under normal use, operation and maintenance. The company obligation under this warranty is limited at its option to repayment of the purchase price, repair or furnishing of a similar part upon inspection and confirmation of the defective condition. THERE ARE NO OTHER WARRANTIES, EITHER EXPRESSED OR IMPLIED AND ANY OTHER WARRANTIES ARE HEREBY DISCLAIMED. Laws of the Commonwealth of Pennsylvania are applicable to this warranty. A full copy of the American Meter Company Warranty may be obtained by writing our general offices. CAUTION As a knowledgeable user of American Meter s products, we are sure that you are aware that parts in the Company s meters and regulators contain or are coated with heavy metals such as cadmium, zinc, lead and chromium. Obviously, therefore, repair or refurbishment of this equipment should take into account the presence of these materials and should comply with all state and federal requirements concerning worker protection, proper procedure, and proper disposal.
3 0SERIES TM PILOT REGULATOR General The 0Series Pilot Regulator provides fast, accurate, and stable Pressure Control, improving the performance of all types of Flexible Element Valves. All 0Series Pilots are rated for an Maximum Allowable Operating Pressure (MAOP) of 80 PSIG. (Class 00 Natural Gas Service) Models The 0Series Pilot is available in four () Models: 0L PR Low Pressure ( PSIG) Pressure Reduction 0L RV Low Pressure ( PSIG) Relief Valve 0H PR High Pressure (0 900 PSIG) Pressure Reduction 0H RV High Pressure (0 900 PSIG) Relief Valve 0Series Service Parts Genuine American Meter Company Service Parts keep your 0Series Pilot in peak working condition: AMCO recommends the use of Standard Maintenance Service Kits for general 0Series Pilot maintenance. (O-Rings and Stem/Seat Assy) High Pressure 0Series Pilots, Pilots with > Year Inspection Intervals, and Pilots operating in aggressive Gas Streams should use the Enhanced Maintenance Service Kit : (Diaphragm, O-rings, and Stem/Seat Assy) Any 0Series Pilot part showing visible wear and/or corrosion should be replaced; every part used in the 0Series Pilot is available as a Service Part. Black Label #77P9 Metal Label #77P 0Series Pilot Labels All 0 Series Pilot Regulators use three separate Identification Labels. Two of the Labels are permanent and should be replaced when 0Series Internal Parts or Spring Range is altered: #77P Metal Label (Unstamped)/All Models / Hydrin #77P9 Black/Silver Range Label/All Models Note: A Standard Stamping Kit may be used to Permanently mark Metal Tag # 77P to record Date Code, Spring Range, and Model Number. A Pen can mark Label # 79. Non-Permanent Label #s 77P8 and 77P9 underneath (not shown)
4 0L-PR 1 0L-RV NOTE: The parts and/or the orientation of the 0Series Pilot Regulator vary between Models Please consult the Metal Regulator Tag on your 0Series Pilot to confirm the proper Regulator Model # when ordering service parts. CAUTION: Certain 0Series Pilot Service parts (such as Bolts, Fasteners, O-rings, and Diaphragms) are certified by the American Meter Company to provide Class 00 Pressure Vessel Performance and/or Regulation Accuracy; Substitution of Service Parts not produced and certified by the American Meter Company void the Factory Warranty, and may impair the safety and performance of this product.
5 0Series Pilot Regulator Repair Parts List Item # Part Number Description Qty P00 Adjusting Screw (Steel) P008 Adjusting Screw (Stainless Steel) 89P09 Adjusting Screw Locknut 1 77P00 Adjusting Screw Plug 1 710P00 O-Ring (Buna-N) 1 708P00 Adjusting Screw Centering Plate 1 A 711P0 Pressure Spring ( - 0 psig, Red) 1 711P00 Pressure Spring (10-7 psig, Blue) 711P01 Pressure Spring ( - 10 psig, Black) 711P0 Pressure Spring (100 - psig, Green) B 711P0 Pressure Spring, (0-0 psig, Brown) 1 711P0 Pressure Spring, (00-00 psig, White) 7 9P0 Hex Head Cap Screw (Steel) 1 9P0 Hex Head Cap Screw (Stainless Steel) 8 0P08 Hex Nut (/-) P00 Diaphragm Plate (Use w/ A Spring Ranges) 1 71P00 Diaphragm Plate (Use w/ B Spring Ranges) 10 7P00 Diaphragm Reducing Ring (Use w/ B Spring Ranges) 1 11A 700P0 Diaphragm (Use w/ A Spring Ranges) 1 11B 700P0 Diaphragm (Use w/ B Spring Ranges) P010 Diaphragm Retainer P O-Ring (Buna-N) 1 700P011 Orifice P00 Retainer 1 710P O-Ring (Buna-N) 1 79G00 Stem w/ Seat (Buna-N) 1 791P001 Sleeve P071 Balance Spring 1 710P O-Ring (Buna-N) 1 798P00 Plug 1 710P O-Ring (Buna-N) 1 700P01 Seat 1 700P1 Balance Spring 1 7P00 Adjusting Screw Protective Cap (Not Shown) 1 77P Metal Label (Regulator Model/Serial Number) Blank (Not Shown) P9 Adhesive Label (Spring Range, Not Shown) P007 Pipe Plug (1/" NPT, Use w/ nd Sense Port Option Only) 1 0Series Pilot Regulator Repair Kits Kit Part No. Description 91K00 Stem/Seat & O-Rings - Includes Item,,, 91K00 Stem/Seat, O-Rings & Diaphragm - Includes Item, 11A,,, 91K00 Stem/Seat, O-Rings & Diaphragm - Includes Item, 11B,,,
6 0H-PR 1 0H-RV Stem Service Module Pressure Reduction All parts needed to service a 0Series PR Seat Disc/Orifice in (1) pre-assembled module. (Fits all 0L PR and 0H PR Models) Stem Service Module Relief Valve All parts needed to service a 0Series RV Seat Disc/Orifice in (1) pre-assembled module. (Fits all 0L RV and 0H RV Models) (77P8 Label) (77P9 Label)
7 0 Series Pilot Regulator Repair Parts List Item # Part Number Description Qty P00 Adjusting Screw (Steel) P008 Adjusting Screw (Stainless Steel) 89P09 Adjusting Screw Locknut 1 77P00 Adjusting Screw Plug 1 710P00 O-Ring (Buna-N) 1 708P00 Adjusting Screw Centering Plate 1 A 711P0 Pressure Spring ( - 0 psig, Red) 1 711P00 Pressure Spring (10-7 psig, Blue) 711P01 Pressure Spring ( - 10 psig, Black) 711P0 Pressure Spring (100 - psig, Green) B 711P0 Pressure Spring, (0-0 psig, Brown) 1 711P0 Pressure Spring, (00-00 psig, White) 7 9P0 Hex Head Cap Screw (Steel) 1 9P0 Hex Head Cap Screw (Stainless Steel) 8 0P08 Hex Nut (/-) P00 Diaphragm Plate (Use w/ A Spring Ranges) 1 71P00 Diaphragm Plate (Use w/ B Spring Ranges) 10 7P00 Diaphragm Reducing Ring (Use w/ B Spring Ranges) 1 11A 700P0 Diaphragm (Use w/ A Spring Ranges) 1 11B 700P0 Diaphragm (Use w/ B Spring Ranges) P010 Diaphragm Retainer P O-Ring (Buna-N) 1 700P011 Orifice P00 Retainer 1 710P O-Ring (Buna-N) 1 79G00 Stem w/ Seat (Buna-N) 1 791P001 Sleeve P071 Balance Spring 1 710P O-Ring (Buna-N) 1 798P00 Plug 1 710P O-Ring (Buna-N) 1 700P01 Seat 1 700P1 Balance Spring 1 7P00 Adjusting Screw Protective Cap (Not Shown) 1 77P Metal Label (Regulator Model/Serial Number) Blank (Not Shown) P9 Adhesive Label (Spring Range, Not Shown) P007 Pipe Plug (1/" NPT, Use w/ nd Sense Port Option Only) 1 0 Series Pilot Regulator Repair Kits Kit Part No. Description 91K00 Stem/Seat & O-Rings - Includes Item,,, 91K00 Stem/Seat, O-Rings & Diaphragm - Includes Item, 11A,,, 91K00 Stem/Seat, O-Rings & Diaphragm - Includes Item, 11B,,, 91K008 Stem Service Module - Pre-Assembled (Pressure Reduction) Includes Items,,,,,,,,, 91K009 Stem Service Module- Pre-Assembled (Relief Valve) Includes Items,,,,,,,,, 7
8 A D About Elster Group Elster Group is the world s leading manufacturer and supplier of highly accurate, high quality, integrated metering and utilization solutions to the gas, electricity and water industries. In addition, through its subsidiary Ipsen International, it is the leading global manufacturer of high level thermochemical treatment equipment. The group has over 8,00 staff, operations in 8 countries and serves over 11 markets around the world. Elster s high quality products and systems reflect the wealth of knowledge and experience gained from over 0 years of dedication to measuring precious resources and energy. C R E D I T C E R E G ANSI RAB I S T R A R Dutch Council for Accreditation Elster American Meter Industrial Road Nebraska City, NE 810 USA T F Elster American Meter. All rights reserved Information contained herein is subject to change without notice. Product specifications may change. Contact your Elster American Meter representative for the most current product information. Printed in the United States. EAM-PL9810.-EN-P - January 08 Supersedes PL 9810
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