Ultrasonic Heat Meter 2WR5 Configuration UH 102-101k Safety instructions Never hold and transport the heat meter by the calculator but only by the flanged or threaded joint. Pay attention to sharp egdes (thread, measuring pipe). Calibration, maintenance, replacement of components, and repairs must only be performed by a qualified person familiar with the hazards involved. Assembly and dismantling may be carried out only in a pressureless plant. After the installation the tightness must be proved by pressurizing with cold water. Use meter only under the specified operating conditions. Otherwise dangers may arise and the warranty expires. Calibration-related seals of the heat meter may not be damaged or removed! Otherwise, the warranty of the heat meter becomes void. General The regulations for electrical installations must be complied with! Return of the Lithium batteries must be carried out professionally. A lightning protection cannot be ensured; this has to be made sure through the house installation. 2WR5 heat meters are used to measure heat consumption in district heating networks and in multi-family houses. It can be used for cold measurement at the same time (solely or together with heat measurement) or for pure flow measurement in systems using water as the medium. Meas. accuracy EN 144 Class 2 or Calculator Storage temperature - 20 to 60 C Ambient temperature 5 to 55 C Ambient humidity < 9 % r.h. Degree of protection IP 54 acc. to EN 60529 Safety class 20 V line II acc. to EN 61558 24V AC line III acc. to EN 61558 Switch-off limit for T 0,2 K Temperature difference T = K bis 120 K Temperature range 2...180 C Sensors Type Pt500 or Pt100 acc. to EN 60751 Temperature range 0...150 C length < 45 mm 0...180 C length > 100 mm All volume measuring parts Installation location Return or supply Installation orientation Horizontal or vertical Flow straightening none Metrological class 1:100 Temperature range 10 to 10 C Maximum temperature 150 C for 2000 h Maximum overload 2.8 x q p Nom. pressure PN16, PN25 Nominal flowrate q p Mounting lenth Connection Maximum flow q s Minimum flow q i Operating limit Pressure drop at q p Kv-Flowrate at p 1 bar Kv-Flowrate at p 100 mbar m³/h mm G / DN m³/h l/h l/h mbar m³/h m³/h kg 0.6 110 G ¾ 1.2 6 2.4 150 1.5 0.5 1 0.6 190 G 1 1.5 1.2 6 2.4 150 1.6 0.5 DN20 1.5 110 G ¾ 15 6 175.6 1.1 1 1.5 190 G 1 1.5 15 6 150.9 1.2 DN20 2.5 10 G 1 5 25 10 200 5.6 1.8 1.5 2.5 190 G 1 1.5 5 25 10 200 5.6 1.8 DN20.5 260 G 1¼ 7 5 14 65 1.7 4. DN25 5 6 260 G 1¼ 12 60 24 152 15.4 4.9 DN25 5 10 00 G 2 4 20 100 40 120 28.9 9.1 DN40 7 15 270 DN50 0 150 60 120 4. 1.7 8 25 00 DN65 50 250 100 105 77.2 24.4 11 40 00 DN80 80 400 160 150 10 2.7 1 60 60 DN100 120 600 240 115 177 56 22 Small heat meter Weight t /ff *) Ultrasonic heat meter 2WR5 Subject to change without prior notice UH 102-101k Page 1 / 9
Large heat meter with threaded joint Ball valve order no. qp m³/h PN bar a b c 2WR5 45.5 16 260 51 G 1¼ B 2WR5 50 6 16 260 51 G 1¼ B 2WR5 60 10 16 00 48 G 2 B Large heat meter with flanged joint Example of installation with a ball valve (recommended up to DN25) Welded sleeve with pocket order no. qp PN DN a b Øc Ød Øe no. of f g m³/h bar holes 2WR5 46.5 25 25 260 51 115 85 14 4 68 18 2WR5 52 6 25 25 260 51 115 85 14 4 68 18 2WR5 61 10 25 40 00 48 150 110 18 4 88 18 2WR5 65 15 25 50 270 46 165 125 18 4 102 20 2WR5 70 25 25 65 00 52 185 145 18 8 122 22 2WR5 74 40 25 80 00 56 200 160 18 8 18 24 2WR5 82 60 16 100 60 68 25 180 18 8 158 24 2WR5 8 60 25 100 60 68 25 190 22 8 158 24 Installation Select an installation location with sufficient clearance using the dimension drawings and install the volume measuring part between 2 shut-off valves such that the arrow on the volume measuring part points in the direction of flow. No straight pipe sections are necessary before and after the meter. If the meter is installed in the common return of two heating circuits, e.g. heating and hot water, select an installation location that is far enough, i.e. min. 10 x DN, from the T joint for the different temperatures of water to mix thoroughly. The sensors can be installed in T joints, ball valves, direct immersed or in pockets. The end of the sensors must extend in any case as far as the centre of the pipe cross-section. Example of installation with pockets (recommended above DN25) Cavitation must be prevented by overpressure in the entire measuring zone, i.e. at least 1 bar for q p and approx. bar for q s (at 80 C). When used as cold meter: - install meter in return only - use split version only (avoid condensation) Display The heat meter display is subdivided into several levels and may differ from the standard shown below. The user loop display (level 1) is advanced cyclically each time the button is pressed briefly. User loop Accum. qty of thermal energy Tariff register, here, e.g. cold Accumulated volume Segment test Error with/without error digit The tariff displays can vary depending on the tariff type. The displays shown here are for a combined heat/cold meter. The valid tariff status is displayed together with the thermal energy as _, = or.. With a pure flow meter the heat and tariff registers are not displayed. Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 2 / 9
If button is held pressed for three seconds, the display switches from the user loop to the service loops (level 2). Service loops Service loop 1 Service loop 2 Service loop One of the service loops is preselected by pressing the button briefly. By pressing the button for another s the contents of the selected service loop will be displayed. Each time the button is pressed briefly the next information is displayed. The service loops are exited by holding the button pressed for s or automatically after 0 minutes. Service loop 1 ( LOOP 1 ) Current flowrate Current heat output Current flow and return temperature Threshold value for the tariff, e.g. TV Property number, 7-digit Date Annual set day (dd.mm) *) Heat for previous year on set day *) Tariff register for previous year on set day *) Volume for previous year on set day *) Version of firmware * ) see restrictions regarding set day under Fast pulses page 5 Service loop 2 ( LOOP 2 ) In service loop 2 the monthly values are displayed. One of the previous 6 monthly values can be selected by pressing the button briefly. The corresponding data are then opened by pressing the button for s. Each time the button is pressed briefly the next value for the selected month is displayed. Set day previous month Sep. 2004 Set day previous month Aug. 2004... Set day previous xxxx 200y pressing the button for more than s: Qty of thermal energy on this set day Tariff register on this set day, e.g. cold Volume on this set day Max. flowrate in Jul. 2004, changing with date stamp every 2s Maximum heat output in Jul., changing with date stamp every 2s Max. temperatures in Jul., changing with date stamps of flow and return every 2s Status of missing hour counter on this set day After the last item is shown, the current set day is again displayed. The next set day can be selected by pressing the button briefly. Service loop ( LOOP ) Parameter of fast pulses, significance of energy pulses Significance of volume pulses Pulse length in ms **) only shown if module is of type MB Monthly values Interval of temperature measurement Date stamp for F0 warning Type of built in module M-bus primary address **) M-bus secondary address **) The calculator stores for 6 months at the set day at 00:00h the values of: - Heat (meter reading) - Tariff (register reading) - Volume (reading) - Max. flowrate (monthly maximum averaged across the measurement period, standard 60 min), with date stamp - Max. demand (monthly maximum averaged across the measuring period), with date stamp - Max. temperatures (monthly maximum) with date stamp each for flow and return - Missing time counter The monthly values can also be read out via the optical and 20mA interface. Resolution of the display 1 kwh up to q p 10 heat 0,001 MWh up to q p 10 0,01 MWh from q p 15 volume 0,01 m³ up to q p 15 0,1 m³ from q p 25 heat output 0,1 kw temperature 1 C temperature difference 0,1 K Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page / 9
Power supply Either batteries or power supply modules can be used for the power supply, that can be upgraded or retrofitted at any time. Lithium batteries,6 V Battery life see table below Ambient temperature maximal 55 C used type of battery: C cell 6 year battery 6 year battery D cell 11 year battery * 16 year battery* Modus: standard functions short T intervall fast pulses fast M-Bus readout ** not with radio module allowed with analogue module * 11 or 16 years when meter is set accordingly ex factory ** applies for switching via command in case of M- Bus module WZR-MP-0 Common features of the power supply modules not allowed not allowed Interfaces of the Calculator 2WR5 heat meters are all equipped with an optical interface to EN 61107 as a standard. In addition, one of the following communications modules can be added for remote readout: Pulses (heat and volume/cold/meter status), isolated, bounce-free Passive 20mA current loop (CL) to EN 61107 Combination of pulses and 20mA current loop M-bus to EN 144-, fixed and extended variable protocol (also for connection to a suitable heating controller) Combination M-bus and pulse output Modem module Analog module Radio module These modules do not affect acquisition of the consumption and can therefore be retrofitted at any time without affecting the calibration mark. Pulse module In the standard version CV (count volume), pulses are output for the quantity of heat (term.16, 17) and volume (18,19), e.g. to operate the roller registers. In the RI version (ready indication) pulses are still output for the quantity of heat but the second optocoupler output signals the operating states "Ready / Fault". In the CT version (count tariff) pulses are output for the quantity of heat (total) and of the heat accumulated in the tariff register (e.g. cold or threshold tariff 1, at terminals 18, 19). Ambient temperature 5... + 50 C Storage temperature - 20... + 60 C Cable length 1.5 m or clamp 24 V safety extra-low voltage 12..6 V AC or 12..42 V DC Frequency 50 / 60 Hz or DC Galvanic isolation 1000 V DC Power consumption up to 1. VA Power reserve 15 minutes 100..120 V resp. 220..240 V power supply unit Type Protection class II Frequency 50 / 60 Hz Line voltage max. 10% of the nom. fluctuations voltage Overvoltage category II per EN60010 2500 V impulse voltage Power consumption up to 1.6 VA Relative humidity less than 9% for T < 50 C Maximum altitude 2000 m MSL Fuse protection 6 A MCB Labelling pulse module Standard CV (count volume) optional R I (ready indication) optional CT (count tariff) Type open collector Connection 2 0.75 mm² each with galvanic isolation up to 0 V DC Current up to 0 ma Classification OB (acc. to EN 144-2) drop approx. 1, V at 20 ma Dielectric strength 500 V rms against ground Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 4 / 9
Pulses for quantity of heat and volume Period duration Pulse duration Pulse significance (standard) > 200 ms 100 ms conducting q p Pulse significance Quantity of Heat Volume m³/h kwh oder MJ m³ 0,6 1,0 1,5 1 2,5 1,5 0,1 6 10 10 15 25 40 10 100 60 1 Pulses for remote fault signalling: Ready Pulsed "conducting", i.e. 100... 250 µs pulse duration, 500 ms period Fault Steady "not conducting " Fast pulses (battery use for 6 and more years requires a D-cell) For applications such as operation of controllers or Pulse output: only energy / only volume / higher pulse frequency of both Pulse duration: as of 2 ms up to 100 ms in steps of 1 ms The pulses can be received and evaluated with a suitable device. The settings must be made in accordance with the data given in the data sheet of the controller in question. ***) Scaled control pulses are characterized by the fact that for a nominal value (=100%) specified by the user for the flowrate and demand 75 pulses/minute are always output. The heat meter itself sets upper and lower limits on the pulse rate, 90 pulses/min (120%) and 7.5 pulses/min (10%) respectively. Because pulses are output continuously, the controller receiving the pulses can detect a connection error. *) Attention: With meter firmware versions 2.12 and 2.1 the fast pulses must not be used together with the yearly set day function (see footnote on page ; can be checked by using PappaWin software from version 1.55). CL module With the CL module it is possible to read the heat meter remotely in a point-to-point connection, e.g. meter reading from the front door of the building. Display on LCD CL (current loop) Standard acc. to EN 144- Type passive current loop Baudrate 2400 Baud, fixed Isolation galvanic Connection 2-wire, 2 0.75 mm² Polarity yes 0 V maximal Current 0 ma maximal drop < 2 V at 20 ma Literature TKB 415 Example: Meter reading via handheld terminal as flow meter, higher pulse rates are required. For that purpose, the same pulse module is used but only one pulse output is actuated (terminals 16 and 17). Parameters, such as the pulse significances, can be configured with the PappaWin software after pushing the service button for s (until meter firmware version 2.0 only via pushing the calibration button). The maximum pulse frequency is Hz (e.g. at a flowrate of q s ). The following settings can be made: Type of pulse: (linear) control pulses or scaled control pulses ***) Data content Updating on each read-out, property number, unit number, firmware version number, fault messages, time of downtime, time of operation, quantity of heat, tariff, volume, installation location, calibration values, meter configuration data, measuring zone, M-BUS addresses, system date and time, previous year's values with set day for heat, tariff and volume, power maximum, fault duration, 6 monthly values for Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 5 / 9
quantity of heat, tariff, volume, time of downtime, power maximum, flow rate maximum, measuring period with maxima for power, flow rate and temperatures, actual values for power, flow rate and temperatures. Combi module CL + Pulse In the C + P combi module, the functions of both the pulse module (terminals 16,17,18) and the CL module (terminals 19, 20, 21) are implemented. Please note that the reference potentials 17, 19 are assigned to a common terminal. This module delivers only standard pulses and not the so called fast pulses. M-Bus-Module WZR-MB-GR 1 2 jumper in position (1): "fixed data set"; jumper in position (2): "guaranteed data set"; no jumper: "variable data set" WZR-MB jumper in position (): "fixed data set"; no jumper: "variable data set" With the bus module it is possible to read several heat meters from a central location. Display on LCD MB (M-Bus ) Standard acc. to EN 144- Isolation galvanic Connection 2 0.75 mm² with galvanic isolation 50 V maximal Current consumption 1.0 M-Bus loads (1, 5 ma) Addressing primäry or sekundäry Transfer rate 00/1200/2400/4800 Baud Literatur TKB 417 frequency of readout any, also with battery Data with the fixed data set: Updating every 15 minutes; Property number, quantity of heat, volume, setting and resetting of a user protection, setting of the date and time, setting of the primary and secondary address. Data with the variable/guaranteed data set: Updating every 15 minutes *) Property number, unit number, manufacturer ID, medium, firmware version, fault messages, missing time, operating time, quantity of heat, tariff register, volume, previous month s values for quantity of heat, tariff register, volume, maximum demand and missing time, previous year's values for quantity of heat, volume and maximum demand, measuring period with maxima for demand, flow rate and temperatures, actual values for demand, flow rate and temperatures, setting and resetting of a user protection, setting of the date and time, setting of the primary and secondary address. *) Special version with updating every 0 s available (WZR-MP-0), but with reduced battery life Data for fast read-out: Updating no later than every 4 sec; Property number, quantity of heat, volume Actual value for demand, flow rate, temperatures Setting of the date and time. Attention: Fast readout is only allowed together with a 6-year D-cell or a power supply module. Combi module M-Bus + pulses WZR-MP-GR 1 2 jumper in position (1): "fixed data set"; jumper in position (2): "guaranteed data set"; no jumper: "variable data set" WZR-MP jumper in position (): "fixed data set"; no jumper: "variable data set" The combi module M-bus+pulses is used if data of the 2WR5 heat meter is processed in a mastercapable M-bus unit and at the same time pulses are to be transmitted to systems or district heating controllers for limitation and closed-loop control. Display on LCD MB (as with M-bus module). For further technical data see M-bus module or fast pulses. The pulse module enables the heat meter to communicate with The M-bus central unit, e.g. OZW10 Further master-capable M-bus compatible systems (e.g. regulators using fast read-out) Further devices or systems equipped with pulse interfaces Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 6 / 9
The combi module performs the following functions: Reading out data from the heat meter and transmitting them via the M-bus Configuring the heat meter via the M-bus (e.g. setting the time and date) Closed-loop control in systems on the basis of the current system values using pulses proportional to the volume or energy. The module delivers the so called fast pulses and no standard pulses. It therefore needs to be parametrised with software PappaWin. Limitation to maximum consumption values The heat meter detects the module plugged in and the transmission rate of the M-bus communication (00 baud or 2400 baud) automatically. Modem module The analogue modem allows for reading the meter data and setting of meter date and time. It can be called as well as call itself a settable number at settable times. Analog module The analog module converts the measured quantity from the heat meter to an analog signal. Parameterization (selection of measured quantity and output measuring range) is performed with the coding switches (A, B, C, D) on the module. The output signal is updated (by polling) every four seconds. A light-emitting (ERR) diode displays the current operating status. Display in LCD MB (as with M-Bus Modul) Output Technical design The modem takes its energy from the telephone network. It does not use any battery or accumulator and is therefore maintenance free. It can operate in parallel to an analogue telephone. With password protection for readout and administration. A call back number and 10 call back times or one call back interval can be set remotely. Display in LCD MB (as with M-Bus Modul) Standard TBR21/CTR21 Protocol EN 61107 Baudrate 1200 baud, V.22 (V.22bis) Isolation galvanic (700V rms) Connection 2-conductor, 2 x 0,75mm 2 Polarity no (possibly yes in private telephone networks) Literature TKB 416 Data content: As with the CL- module, but reduced to 24 monthly values due to the limited storage capacity of the modem. Power supply An external plug-in power supply unit supplies the module with power (not included in the scope of supply of the module). In case of battery-powering a battery of type D ( for all applications ) is necessary. The CE-compliance is only warranted when the suggested power supply is used (see ordering data). Only use the power supply module specified! If an unsuitable power supply module is used, it may cause the heat meter or module to malfunction or damage it. Analog Output The voltage output is not short-circuit proof. A maximum load of 100 ohms is permitted for the current output. Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 7 / 9
Radio module By means of its integrated antenna the radio module permits wireless read-out from distances of up to 100 meters. For special installation situations, the radio module can be supplied in a version with an external antenna. The module is programmed via radio telegrams. The transmit parameters can be reset to default values via a pushbutton. Two LEDs automatically indicate the operating status of the module. The module is powered via the heat meter. If using battery power, a 6-year battery of type D ("for all applications") is required. To reduce power consumption, the sampling rate can be lengthened or the transmission power can be reduced. The module contains two additional pulse counters for acquisition of external metering pulses. On the inputs for the pulse meter, please note: - only isolated contacts (Reed contacts, no open collector) may be connected - no galvanic isolation from the electronics of the heat meter - external power source or grounding not permitted Display in LCD MB (as with M-Bus-Modul). Technical data radio: Frequency: 4 MHz Transmission power: 8 mw / 5 mw Range: up to 100 meters (with integrated antenna) Sampling rate: 8 seconds / 1 minute; can be changed with jumper Read-out frequency: max. 1 read-out per day (average) Technical data counter: Pulse meter: 2 inputs for external pulses Terminals: for wires measuring 0.25 to 0.50 mm², max. 0.75 mm² Meter range: 0 99 999 999 Weighting factor: 0,001 999,999 Meter ID: 8 digits Min. pulse length: 50 ms Max. pulse sequence: 5 pulses/s (2 inputs used) 10 pulses/s (1 input used) For each data request the module reads both the heat meter data and the counter data. The data are packed into different types of telegram and issued. The heatmeter in this case must work in normal mode. Content of telegrams All of the telegrams consist of a header, including date and time stamp and customer number. Type of telegram: Basic Preview year Preview month Extended Pulse and service Engineering Content: Cumulated values and error status Cumulated previous year s values and error status Cumulated previous month s values and error status Current instantaneous values, stored maximum values and error status Counter data The regulations for the use of heat meters must be complied with, see EN 144 part 6! Particularly cavitation in the system must be avoided. Heat meters up to DN25 may only be installed with direct immersed sensors according to German calibration law! All information given in the data sheet of the heat meter must be observed. User seals may only be removed by authorized staff carrying out service work. They must be replaced afterwards. The module is supplied with mounting and commissioning instructions. No later than 4 seconds after mounting, the heat meter automatically detects the plugged-in module and is ready for communication or pulse output. The type of module plugged in can be displayed depending on the display parameterization in the service loop. Setting the parameters of the heat meter for the fast pulses can be done by using the PappaWin software. Latest information you may find in the internet: www.landisgyr.com Landis+Gyr GmbH Humboldtstr. 64 D-90459 Nürnberg Germany Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 8 / 9
Pressure drop of 2WR5 Ultrasonic heat meter 2WR5 Configuration UH 102-101k Page 9 / 9