From Technologies to Market Inkjet printhead market and technology trends 2016 Report 2016
TABLE OF CONTENTS 3. Printhead industry ecosystem 63 o Report objectives and scope 4 o Definitions & Methodology 6 o Executive Summary 10 1. Introduction 30 Printhead dies and modules Digital printing vs. Analog MEMS technology for digital printing Piezo & Thermal ejection techniques Single pass printing 3D printing 2. Market forecast 53 MEMS Players market share Market segmentation 2014-2021 volume shipment forecast by segment 2014-2021 market forecast by segment 2014-2021 revenue forecast by technology (Piezo Thermal) Breakdown between disposable and permanent printheads Global MEMS printhead market trends Main printhead manufacturers Supply chain organization Trends in the supply chain and analysis New entrants 4. Application trends 71 Global printing applications overview Global application trends Consumer market trends Office market trends Large format & Wide format market trends Industrial & commercial printing (Document, textiles, printed electronics, Medical-dispensing, packaging ) Focus 3D printing 5. Technology trends 112 Thin-Film PZT Single-pass printhead Technology trends 6. Company profiles (HP Inc., Epson, Fujifilm Dimatix) 127 7. Conclusions 145 2016 www.yole.fr Inkjet printhead market and technology trends 2016 2
REPORT OBJECTIVES AND SCOPE The objectives of this report are the following: Provide an understanding of MEMS printhead market evolution Unit shipments and revenues generated in printing industry MEMS printhead player market share Clarify the different market segments and applications Understanding of printhead market segmentation by type of printhead devices Market information and market share by segment Offer a clear understanding of each market segment s trends, drivers, and issues Focus on industrial segment and related applications Detailed analysis of printhead requirements by applications Deliver key information on MEMS printhead players Changes in supply chain organization New project per players Discuss MEMS technology trends for printhead devices Focus on the most advanced technologies 2016 www.yole.fr Inkjet printhead market and technology trends 2016 3
INKJET HEAD EJECTION TECHNOLOGY BREAKDOWN Major manufacturers Inkjet head ejection technology MEMS printhead player landscape is expected to increase in the 3 coming years Continuous Thermal Drop-On-Demand Piezo MEMS projects Non-MEMS based 4
MEMS TECHNOLOGIES Definition & context MEMS (Microelectromechanical Systems) Definition for the report: we consider MEMS as devices that include moving parts (or fluids) in the µm to mm range and use a photolithography process for manufacturing. What is considered as MEMS devices? Definition : a MEMS printhead is a complete inkjet ejection device manufactured with following features Actuator + ink pass + nozzles plate. Printhead manufacturing using semiconductor wafer level micromachining techniques that allow serial production => multiple chips manufactured in the same time. Example of inkjet printhead: Epson PrecisionCore heads or Fujifilm Dimatix Samba head Micro-injector array Source: hong-kong University of Sciences & Technologies There are some hybrid MEMS devices that use silicon micromachining for a portion of the printhead (actuator, nozzles, ink pass). Examples : Ricoh, Panasonic, HP Scitex X2, Konica. Micro-machined printhead Source: Ricoh 2016 www.yole.fr Inkjet printhead market and technology trends 2016 5
DROP-ON-DEMAND INKJET PRINTHEAD PIONNEERS Technology x Market Penetration Development phase Hybrid MEMS printhead Fully photolithography process 100% MEMS printhead Single-pass MEMS printheads From consumer to industrial requirements Epson Micro Piezo technology development Canon concept of thermal ejection HP disposable printhead with Nozzle plate (Nickel attached to silicon die) Increased flexibility (letters & drawing) Better resolution (up to 600 dpi) Canon Thermal FINE (Full Lithography Nozzle Engineering) technology EPSON Piezo PrecisionCore Thin Film technology Higher ejection quality Better drop control Resolution (up to1200 dpi) MEMJET printhead High productivity No scanning Very high resolution (2400 dpi) Wide format textile printing HP PageWide Technology Era of the dot Matrix printer (non-inkjet) Consumer market CAD & Graphics Direct to Garment (textile) Large formats graphic arts Printed electronics SMB business & photo printer Label printing Document printing Web Presses 3D printers 1970 1980 1990 2000 2010 2020 2016 www.yole.fr Inkjet printhead market and technology trends 2016 Packaging printer Corrugated, carton 6
MEMS INKJET PRINTHEAD SUPPLY CHAIN Who is working with whom? Several new players interested in MEMS technologies From 2015, the number of project to develop MEMS printhead in the Industrial sector is increasing: Konica Minolta, Océ-Canon group, Ricoh of XAAR are looking at MEMS technologies to access high resolution market like Textile printing, packaging & label, as well as 3D printing. Piezo MEMS development is more accessible due to piezo MEMS foundries : ST Microelectronics piezo MEMS foundry activity started in 2015. Other piezo MEMS foundries are Rohm, SSS, Silex. 7
MEMS PRINTHEAD MARKET IN VALUE 1200 2014-2021 MEMS printhead market forecast in US$M value By market segments 1000 Reaching $1B in 2021 a +2% forecasted CAGR on the 5 next years 800 600 400 200 0 2014 2015 2016 2017 2018 2019 2020 2021 Consumer Office Large & wide format Industrial & commercial 2016 www.yole.fr Inkjet printhead market and technology trends 2016 8
MEMS INKJET PLAYERS MARKET SHARES Market share in 2015 We estimate a MEMS printhead market of $ 892M in 2015, shared by 10 to 15 companies. Fujifilm Dimatix 2% Funai 2% Others 3% Thermal printheads represent more than 85% of the MEMS printhead market MEMS Inkjet printhead market is mature and not so fragmented today, led by international (giant) companies. The major players addressing consumer market HP & Canon, followed by EPSON represent more than 90% of the market in value. Epson has only 8% market share despite a 14% market share in printer shipment. This is explained by the use of Epson Micro Piezo technology (first Epson technology before PrecionCore), that is not MEMS based. Canon 28% Epson 8% Total: $ 892M HP 57% Several other players are sharing the 3% remaining: Ricoh, Konica Minolta, Kodak, MEMJET Source: Yole développement 2016 www.yole.fr Inkjet printhead market and technology trends 2016 9
MARKET APPLICATION DYNAMICS 30+ slides of market description and trends Detailed information in major inkjet segments 2015 www.yole.fr Name of the report 10
PIEZOELECTRIC THIN-FILM DEPOSITION TECHNIQUES Processes and players Wet Dry CSD Chemical Solution Techniques CVD Chemical Vapor Deposition PVD Physical Vapor Deposition Several inkjet players developed their own process. Foundries are also offering deposition services for Inkjet printheads Spin coating Dip coating Spray coating, LSMCD Inkjet Printing (Ricoh) MOCVD Epitaxy PECVD LPCVD Sputter deposition Pulsed Laser deposition (PLD) Ebeam PVD Evaporative deposition 2016 www.yole.fr Inkjet printhead market and technology trends 2016 11
THIN FILM PZT DEPOSITION CAPABILITIES Focus on STMicroelectronics development STMicroelectronics, with Partners, developed capabilities to process non-cmos materials for innovative MEMS devices production. STMicroeletronics is ready to offer PZT deposition services. Demonstrator on professional MEMS printhead using thin film PZT ready for custom production Major ST achievements linked to Industrial MEMS Printheads: High resolution: 1200 dpi 55µm nozzle pitch Droplet size of 3pL Scalability of the design Manufacturing cost < 0,5$/nozzle Surface deplacement measurement - Courtesy of STMicroelectronics Project Lab4MEMS Courtesy of STMicroelectronics Project Lab4MEMS Fully integrated professional inkjet printhead 2016 www.yole.fr Inkjet printhead market and technology trends 2016 12
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