Generator Wheel Kit 110004-C Assembly Instructions (for generator models G7301R & G12000R) WARNING Assembly Instructions; Read and follow all cautions, warnings and instructions in the Generator or Water Pump Instruction Manual before assembling wheel kits of performing any work or maintenance on your generator or water pump. Failure to do so could result in property damage, serious personal injury or death. (G7301R) 1. Switch engine off. 2. Be sure that all gasoline has been drained from fuel tank. 3. Remove component parts from box and ensure that all are accounted for (refer to component breakdown on p. 2). 4. Using 5/16-18x3/4 bolts (#3), 5/16-18 Nylon Nuts (#4) and 5/16 ID Steel Washer (#5), attach Axle Brackets (#21) to bottom cross plate of the generator frame. Refer to Illustration 1.3 & 1.4. 5. Insert Axle (#22) through brackets. 6. On each end of the axle, insert Plastic Tubing (#15), 5/8 I.D. Washers (#9) and Wheel (#11). Push Cotter Pins (#10) through the holes at the end of the axle and bend to secure. If the holes are not visible, the Plastic Tubing may be trimmed to provide a better fit. Note that the Tubing must be tight against the frame of the generator and the bolts used to tighten the axle bracket may need to be loosened to allow this. * If tires have become deflated during shipment, please inflate to 30 psi before mounting.* 7. Raise and support the engine end of the generator to install handles (#6). Fit the cradle portion of the handles against the bottom of the generator frame. Use the Long Handle Clamp (#19), 5/16 I.D. Washer (#5) and 1-3/4 Hex Bolts (#24) to secure Handle to frame. One Long Handle Clamp should be placed at both the top and bottom on the handle. Refer to Illustration 1.1 & 1.2. Assembly Instructions; (G12000R) 1. Switch engine off. 2. Be sure that all gasoline has been drained from fuel tank. 3. Remove component parts from box and ensure that all are accounted for (refer to component breakdown on p. 2). 4. Take 5/16-18x1-1/2 bolts (#13), insert through Axle Bracket II (#20) and High Nuts (#23) then thread into bottom cross plate. Repeat for second bracket. Refer to Illustration 1.3 & 1.4. 5. Insert 30-1/2 Axle (#22) through brackets. 6. On each end of the axle, insert Plastic Tubing (#15), 5/8 I.D. Washers (#9) and Wheel (#11). Push Cotter Pins (#10) through the holes at the end of the axle and bend to secure. If the holes are not visible, the Plastic Tubing (#15) may be trimmed to provide a better fit. * If tires have become deflated during shipment, please inflate to 30 psi before mounting.* 7. Raise and support the engine end of the generator to install handles. Fit the cradle portion of the handles against the bottom of the generator frame. Use the long Handle Clamp (U-Shaped), 5/16 I.D. Washer (x??) and 1-3/4 Hex Bolts to secure Handle to frame. One Long Handle Clamp should be placed at both the top and bottom of each handle. Repeat with second handle. Refer to Illustration 1.1 & 1.2. 1
Wheel Kit Components Ref. No. Part No Description Qty 1 110004-4G1 Handle / Frame Clamp Bracket 4 2 110004-4G2 Handle / Frame Clamp Plate 4 3 110004-4G3 5/16"-18 x 3/4" Hex Head Bolt 8 4 110004-4G4 5/16-18 Nylon Nut 12 5 110004-4G5 5/16" ID Steel Washer 12 6 110004-4G6 Handle 2 7 Axle Clamp 2 8 110004-4G8 Axle 1 9 110004-4G9 5/8" ID Washer 2 10 110004-4G10 Cotter Pin 2 11 110004-4G11 Wheel / Tubeless Tire 2 12 110004-4G12 Handle Grip 2 13 5/16"-18 x 1-1/2" Hex Tap Bolt 4 14 110004-4G14 3/4" ID x 1" Thin Wall Hose 4 15 110004-4G15 1/2" ID x 1-1/2" Plastic Tube 2 16 Large Axle Clamp 2 17 Axle Clamp 2 18 110004-4G18 Handle Clamp Short 4 19 110004-4G19 Handle Clamp Long 4 20 110004-4B02 Axle Bracket II 2 21 110004-4B01 Axle Bracket 2 22 110004-4G21 Axle 30-1/2 1 23 110004-HN High Nuts 110004-C Wheel Kit 4 24 110004-4HB1 5/16-18 x 1-3/4" Hex Bolts 4 (Please note that extra parts are included in this kit to enable further customization of the wheel kit. These instructions refer to standard assembly only) If you are missing any parts, please contact the Makita dealer from whom the kit was purchased for information. 2
Parts Quick Reference # 20 Axle Bracket #19 Handle Clamp Long #22 5/16-18 x 1-3/4 Hex Head Bolt #3 5/16-18 x 3/4 Hex Head Bolt 3
Illustration 1.1 - Frame and Handle Assembly #4 5/16-18 Nylon Nut #5 5/16-18 Washer #19 Handle Clamp Long Frame #24 5-16 - 18x1-3/4 Hex Bolt #6 Handle Illustration 1.2 - Frame and Handle Assembly #19 Handle Clamp Long #4 5/16-18 Nylon Nut #24 5-16 - 18x1-3/4 Hex Bolt #5 5/16-18 Washer 4
Illustration 1.3 - Wheel and Axle Assembly Frame #23 High Nut #22 Axle # 15 Plastic Tube #9 5/8 I.D. Washer #11 Wheel Illustration 1.4 - G12000R Axle Bracket Assembly #23 High Nut #13 5/16-18 x 1-1/2 Hex Bolts 5