PARTS CATALOG 2010 Fittings Engineered & Manufactured Specials Made to Order Send us a sketch or sample part Fittings Tubing Clamps Adaptors Seals Adaptors Fittings Stainless Steel Fittings Tools Specials Tubing, Clamps & Tools
Malone Specialty Inc. 8900 East Ave. Mentor, Ohio 44060 Tel. 440-255-4200 Fax 800-874-3066 E-Mail: sales@malonespecialtyinc.com Web: www.malonespecialtyinc.com
Index Description: Page: Description: Page: GENERAL TECHNICAL INFORMATION - Cover 1-2 BSP Reference Chart (Chart #2) 42 Catalog Index 3 NPT Reference Chart (Chart #3) 42 Introduction, Warranty 4 SAE 24º Flare-less (Chart #4) 42 Terms & Conditions 5 JIC 37º (Chart #5) 42 Company Line Card 6 SAE Straight with O-Ring (Chart #6) 43 Pictorial Index 7-24 SAE Flat Face O-Ring (Chart #7) 43 TECHNICAL INFORMATION - SAE 45º (Chart #8) 43 Description of Cutting Ring Couplings 25 Reference Chart (Chart #9) 44 Directions for assembly of Nut 26 (100R5) Ref. Chart (Chart #10) 44 Directions for assembly with Reinforcing Ring 27 Teflon Reference Chart (Chart #11) 44 Metric Port Specifications 28 Standard Pressure Code 61 Flange (Chart #12) 44 Port Specifications 29 Standard Pressure Code 62 Flange (Chart #13) 44 NPT Port Specifications 30 PRODUCTS - Clocking 31 Compression Fittings 45-80 Pressure Ratings for Steel Couplings 32 Compression Fittings Banjo Couplings 81-85 Identifying s / How to use the Caliper 33 Compression Fittings to Female 86-88 How to use the Pitch Gauges 34 Weld Sockets 89 Identifying the Port Side of Fittings 34 Non Return Valves 90-92 Parallel s vs. Tapered s 35 Tubing 93-96 American Tapered Pipe s 35 Push to Lock Fittings 97-105 British Forms (, BSPT) 36 Compression Fittings for Plastic Tubing 106 Japanese s, Metric s 36 JIC (37º Cone) 107-123 Identifying the Side. The 24º Cone 37 O-Ring Face Seal 124-126 24º Bite-Type Fittings Connections 38 Caps and Plugs 127-128 37º Flare Fittings JIC 38 British Couplings 129-143 45º Flare Fittings SAE 38 JIS (Japanese Industrial Standard) 144-147 SAE Straight with O-Ring 39 Komatsu Fittings 148-149 Flat face fittings 39 Metric, National Pipe NPT, Misc. 150-151 Flange Fittings 39 Banjo / Banjo Bolts 152-154 60º Cone (30º Seat) Fittings 39 Couplings 155-173 Ball Nose Fittings 39 High Pressure Couplings 174-182 Standpipe Fittings 39 Sockets 183-184 39 185-192 Weld Sockets, Description & Instructions 40 Tools & Convenience Items 193-195 Metric Reference Chart (Chart #1) 41 Specials 196 See pages 7-24 for a pictorial index of all products and their page numbers. 3
Introduction Malone Specialty Inc. is one of the leading suppliers of metric and standard fluid connecting devices in the trucking and industrial industries in the United States and Canada. With complete engineering capabilities, Malone Specialty Inc. can design fittings, hose assemblies and specialty kits to original equipment standards. One of the greatest challenges is counicating with our customers on identifying either the thread type or type of component that they need. To assist in this problem, Malone Specialty Inc. has developed this catalog to be used with the proper tools (MSIK1 Identification Kit) as a reference when identifying fittings. For problems arising from fittings that are easier to see on paper, drawings that need to be quoted on or for written orders, Malone Specialty has available to you a toll free fax line listed below. ial Delivery Unless otherwise agreed, Malone Specialty Inc. will make partial shipments and invoice them individually. Returned Goods All returns must be authorized by Malone Specialty Inc. before shipment. Freight on all returns must be prepaid. A restocking charge will be made on all returned goods. Non-standard and special order products are non-returnable. Credit on account will be issued for authorized returns. Limited Warranty Malone Specialty Inc. warrants each new product which it sells to be free from defects in material and workmanship, under normal use and service, for a period of one (1) year from date of sale. In the event that a new product, returned with transportation charges prepaid, is found to be defective during the one (1) year period of this limited warranty, Malone Specialty Inc. will remedy the defect by either repairing or replacing the product. The limited warranty given herein is limited to repair or replacement of a defective product, and does not apply to any product which is used in an application for which it was not designed, improperly installed, misused, damaged, or altered in any way after sale. This warranty does not cover labor, parts, or materials of a unit or an assembly in which the product is used. EXCEPT AS PROVIDED HEREIN, THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, GIVEN RESPECTING THE PRODUCT. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS GIVEN, AND THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT, AND IN NO EVENT SHALL MALONE SPECIALTY INC. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF THE PRODUCT. This warranty gives specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion of incidental or consequential damages. 4
Terms & Conditions! Minimum: Minimum order is $25.00 net pricing except on next day and second day air shipments.! Freight: F.O.B. Shipping Point.! Pricing: All pricing is in U.S. Dollars and is subject to change without notice. Possession of price list or quotation does not constitute acceptance of order.! Terms: 2% Discount within 10 days, Net 30 Days on approved credit.! ial Delivery: Unless otherwise agreed, Malone Specialty Inc. will make partial shipments and invoice them individually.! Shortage or Damages: All shortages and damages on a shipment must be reported within 48 hours of receipt of goods.! Concealed Damage: All claims for damage are the responsibility of the buyer and should be made to the carrier in writing.! Cancellations: All orders are considered open until formally cancelled by the customer. Specials can not be cancelled without written consent of Malone Specialty Inc. All orders for cut and coupled hoses are NON- CANCELABLE and NON-RETURNABLE.! Returns: ALL returns must be authorized by Malone Specialty Inc. before shipment. A minimum restocking charge of 15% will be applied to all return goods unless an error in shipping or merchandise is defective. Special made to order items are not returnable unless proven defective and all freight must be pre-paid. Credit on account will be issued for authorized returns.! Material: Unless otherwise specified, all fittings and hose couplings are made from carbon steel and finished with a cadmium or zinc plating. Other materials (stainless steel, brass) available upon request. Talk to your Malone Sales Rep.! Extra care was taken in the preparation of this catalog, but Malone Specialty Inc. is not responsible for any inadvertent typographical errors or omissions. 5
8900 East Ave. Mentor, Ohio 44060 Tel: 800-874-3077 Fax: 800-874-3066 www.malonespecialtyinc.com E-mail sales@malonespecialtyinc.com Your Metric Connection to Transportation & Industrial Products Couplings Seals Metric Banjo GAZ BSPT Kobelco Komatsu Koehring Poclain Mitsubishi Hiab JIC, SAE Flange & NPT Fittings Banjo Full Range of Metric Steel Fittings Push To Lock Full Range of Brass Fittings for Plastic Tubing(Metric/Standard) Wire Braided Air Multi-Spiral Water Thermoplastic Suction Teflon Chemical Push-On Discharge DOT Metric Bore s For Special Applications Tubing (Metric) Steel Stainless Steel Nylon Copper (Coils & Rigid) DOT PVC Polyurethane & Polyethylene Aluminum & Brass Copper Seals Teflon O-Rings Viton O-Ring Kits Bonded Seals Tools Universal ID Kit Calipers Pitch Gauges - Metric, BSP and U.S. Bender Sawing Vice De-Burring Tool Files Coercial Truck Accessories Conversion Adaptors (in Most Combinations) Metric SAE JIC BSPT NPT JIS Komatsu O-Ring Face Seal Assembly Assemblies made to your specification in Metric and Inch sizes 3/16" - 2" ID and up to a working pressure of 6,000 psi. Malone Specialty Inc. produces a variety of accessories for coercial trucks, including dual fuel tank systems, transmission filters and coolers, and electronic instruments. The instruments include systems for engine protection, battery protection, and idle limiting. Call us for product and application information. Stainless Steel available in most of the above items. Manufacturing of Specialty Items available upon request. 6
Quick reference pictorial index TUBE FITTINGS Cutting Rings Pg. 45 Nuts Pg. 46 O-Rings, Square O-rings Pg. 47-48 Copper Seals, Bonded Seals Pg. 49 Blanking Plug Pg. 50 Plugs (No O-Ring) Pg. 50 Male Inv. Flare Compress. Nut Pg. 50 Plastic Inserts Pg. 51 Metric Steel Insert Pg. 51 Bulkhead Locknuts Pg. 51 O-Ring O-Ring Union Pg. 52 Bulkhead Union Pg. 52 Female Union Pg. 53 Reducing Unions (Metric) Pg. 53 Reducer/ Swivel Pg. 54 No O-Ring O-Ring Reducer/ Swivel Pg. 55 Bulkhead Weld Union Pg. 55 Elbow Pg. 56 Bulkhead Elbow Pg. 56 Swivel Elbow Pg. 57 O-Ring O-Ring Tee Pg. 58 Swivel Branch Tee Pg. 58 Swivel Run Tee Pg. 59 Cross Pg. 59 to Weld Nipple Pg. 60 7
Quick reference pictorial index TUBE FITTINGS Cutting Face Seal Cutting Face Seal Form R Seal Form R Seal Male Metric to Pg. 61 Male to Pg. 61 Male Metric to Pg. 62 Male to Pg. 62 Male Metric Taper to Pg. 63 Form R Seal Form R Seal Male BSPT to Pg. 63 Male NPT to Pg. 64 Male SAE to Pg. 64 Male Metric to Female Pg. 65 Male to Female Pg. 65 Male NPT to Female Pg. 66 Male Metric Taper to 90º Pg. 67 Male Metric Parallel to 90º Pg. 67 Male BSPT to 90º Pg. 68 Male to 90º Pg. 68 Adjustable Adjustable Adjustable Male NPT to 90º Pg. 69 Male Metric to 90º Pg. 69 Male to 90º Pg. 70 Male SAE to 90º Pg. 70 Male Branch Tee to Metric Taper Pg. 71 Male Branch Tee to BSPT Pg. 71 Male Branch Tee to NPT Pg. 72 Male Branch Tee to Metric Parallel Pg. 72 Male Branch Tee to Pg. 73 Adjustable Male Branch Tee to Pg. 73 8
Quick reference pictorial index TUBE FITTINGS Adjustable Adjustable Male Branch Tee to Metric Pg. 74 Male Branch Tee to SAE Pg. 74 Male Run Tee to Metric Taper Pg. 75 Male Run Tee to BSPT Pg. 75 Male Run Tee to Male Metric Pg. 76 Adjustable Adjustable Adjustable Male Run Tee to Male Pg. 76 Male Run Tee to Male NPT Pg. 77 Male Run Tee to Male Metric Pg. 77 Male Run Tee to Male Pg. 78 Male Run Tee to Male SAE Pg. 78 Adjustable Male Metric to 45º Pg. 79 Adjustable Male SAE to 45º Pg. 79 Adjustable Male to 45º Pg. 80 Note: Unless otherwise specified, all fittings and hose couplings are made from carbon steel and finished with a cadmium or zinc plating. Other materials (stainless steel, brass) available upon request. Form B Seal Adj. Banjo Coupling (Metric) Pg. 81 Form B Seal Adj. Banjo Coupling Pg. 81 O-Ring Seal Adj. Banjo Coupling Metric Pg. 82 O-Ring Seal Adj. Banjo Coupling Pg. 82 Metric Full Passage Adj. Banjo Coupling Pg. 83 Form B Seal Full Passage Adj. Banjo Coupling Pg. 83 Banjo Tee Metric Pg. 84 With Seal Banjo Tee Metric Pg. 84 With Seal Banjo Tee Pg. 85 9
Quick reference pictorial index TUBE FITTINGS No O-Ring O-Ring Female Metric to Pg. 86 Female to Pg. 86 Gauge Connector Female to Pg. 87 Gauge Connector Female to Female Swivel Pg. 87 Gauge Connector Female to Female Swivel Pg. 88 Weld Socket No Centering Pin Pg. 89 Weld Socket Centering Pin Pg. 89 Need a pressure gauge? We have a wide variety of Glycerin filled pressure gauges for almost any application. Rear mount, bottom mount or panel mount. Call us for more information. Non Return Valves to Pg. 90 to Metric Port Flow to Port End Pg. 90 to Port Flow to Port End Pg. 91 to Metric Port Flow to End Pg. 91 Innovative Excellence to Port Flow to End Pg. 92 in Customer Satisfaction 10
Quick reference pictorial index TUBING DOT APPROVED Metric Steel Tubing Pg. 93 Metric Stainless Steel Tubing Pg. 94 Metric Nylon Tubing Pg. 95 Metric Nylon Tubing Pg. 95 Soft Metric Copper Tubing Pg. 96 Rigid Metric Copper Tubing Pg. 96 PUSH TO LOCK FITTINGS Plug Pg. 97 Union Pg. 97 Bulkhead Union Pg. 97 Reducer Pg. 98 Elbow 90º Pg. 98 Tee Pg. 98 Y Union Pg. 99 Cross Pg. 99 to Male BSPT Pg. 99 to Male Pg. 100 11
Quick reference pictorial index PUSH TO LOCK to Male BSPT - 90º Pg. 100 Live Swivel to Male BSPT - 90º Pg. 101 Live Swivel to Male - 90º Pg. 101 Male Branch Tee to BSPT Pg. 102 Live Swivel Male Branch Tee to BSPT Pg. 102 Live Swivel Live Swivel Live Swivel Male Branch Tee to Pg. 103 Male Run Tee to BSPT Pg. 103 Male Run Tee to BSPT Pg. 104 Male Run Tee to Pg. 104 to Female Pg. 105 Banjo Fitting Pg. 105 Double Ended Banjo Fitting Pg. 105 Y Connector to Male Pg. 105 The Push to Lock series are designed for use with metric plastic tubing. The tube end or ends of the fitting are designed to accept the tubing and lock it in place by simply inserting it into the fitting. The tube may be released by pressing in on the collar surrounding the tube. This series is also available for inch size tubing to NPT threads. NOTE: THIS SERIES IS NOT DOT APPROVED. 12
Quick reference pictorial index COMPRESSION FITTINGS FOR PLASTIC TUBING Union Bulkhead Union Reducer 90º Elbow Tee Cross to Male BSPT to Male to Male BSPT 90º Elbow to Male 90º Live Swivel Branch Tee to Male BSPT to Male BSPT Live Swivel Branch Tee to Male Live Swivel Run Tee to Male BSPT Female Banjo Fitting Double Banjo Bolt Banjo Bolt Double Banjo Bolt Triple Banjo Bolt Call for more details. See page 106 13
Quick reference pictorial index JIC (37º Cone) No O-Ring With O-Ring JIC Sleeve for Metric Tubing Pg. 107 JIC Nut Pg. 107 Male JIC to Male Metric Dual Seat Pg. 108 Male JIC to Male Metric Pg. 109 Male JIC to Male Metric Pg. 109 No O-Ring No O-Ring With O-Ring With O-Ring Male JIC to Male with Cone Seat Pg. 110 Male JIC to Male Pg. 111 Male JIC to Male BSPT Pg. 111 Female JIC Swivel to Male Metric Pg. 112 Female JIC Swivel to Male Metric Pg. 112 No O-Ring Female JIC Swivel to Male Pg. 113 With O-Ring Female JIC Swivel to Male Pg. 114 Female JIC Swivel to Male BSPT Pg. 114 Adjustable Male JIC to Male Metric 90º Elbow Pg. 115 Adjustable Male JIC to Male 90º Elbow Pg. 115 Adjustable Adjustable With O-Ring Male JIC to Male BSPT 90º Elbow Pg. 116 Male Branch Tee JIC to Metric Pg. 117 Male Run Tee JIC to Metric Pg. 117 Male JIC to Male Metric 45º Elbow Pg. 117 Male Branch Tee JIC to Pg. 118 Adjustable With O-Ring No O-Ring Male Run Tee JIC to Pg. 118 Male JIC to Male 45º Elbow Pg. 119 Male JIC to Male BSPT 45º Elbow Pg. 119 Male JIC to Female Pg. 120 Male JIC to Female Metric Swivel Pg. 120 14
Quick reference pictorial index JIC (37º Cone) With O-Ring Male JIC to Female Metric Swivel Pg. 121 Male JIC to Female Swivel Pg. 122 Male JIC to Female Swivel 45º Pg. 122 90º Male JIC to Female Swivel Pg. 123 Male JIC to Metric Standpipe Pg. 123 O-RING FACE SEAL These fittings are intended for general application and hydraulic systems on industrial equipment and coercial products where elastomeric seals are acceptable to overcome leakage and variations in assembly procedures. (SAE J1453) Male ORF to Male Metric Pg. 124 Male ORF to Male Pg. 124 Male ORF to Male Metric 90º Pg. 125 Male ORF to Male 90º Pg. 125 Male ORF to Male Metric 45º Pg. 126 Male ORF to Male 45º Pg. 126 The O-Ring Face (ORF) Note: Unless otherwise specified, all fittings and hose couplings are made from carbon steel and finished with a cadmium or zinc plating. Other materials (stainless steel, brass) available upon request. CAPS AND PLUGS Hollow Hex Plug w/o-ring Pg. 127 Hollow Hex Plug Metric w/o-ring Pg. 127 Hollow Hex Plug BSPT Pg. 127 Male Hex Plug Dual Seat Pg. 128 Male BSPT Hex Plug Pg. 128 15
Quick reference pictorial index CAPS AND PLUGS Female Cap Pg. 128 If you can t find what you need simply call and speak to one of our knowledgeable fluid connection specialists. They can walk you through the ordering process quickly and professionally. See numbers listed below. COUPLINGS Female Union Pg. 129 Female Swivel Union Pg. 129 Female 90º Swivel Elbow Pg. 130 Female 45º Swivel Elbow Pg. 130 Female Swivel Tee Pg. 130 No O-ring With O-ring No O-ring Male to Female Pg. 131 Male to Female Pg. 132 Male BSPT to Female BSPT Pg. 133 Female Swivel to Female JIC Swivel Pg. 134 Male to Female Swivel Pg. 134 Male to Female Swivel 45º Pg. 135 Male to Female Swivel 90º Pg. 135 Male Swivel Run Tee Pg. 136 Female Swivel Branch Tee Pg. 136 Male to JIC Swivel 90º Pg. 136 British Parallel & British Taper BSPT are two of the more popular thread forms used in the world today. Both threads forms have a 55º thread flank angle. The or BSPT cannot be interchanged with our own pipe threads due to the difference in this thread flank angle. 16
Quick reference pictorial index COUPLINGS Male to Female NPT Pg. 137 Male Tee Pg. 137 Male to Male Union Pg. 138 Male to 90º Elbow Pg. 138 Male Bulkhead Union Pg. 139 Female Swivel Run Tee Pg. 139 Male to Male BSPT Pg. 140 Male to Male BSPT 90º Elbow Pg. 140 Male to Male Metric Pg. 141 Male to Male SAE Pg. 141 Male to Male NPT Pg. 142 Male to Male NPT 90º Pg. 142 Male BSPT Hex Nipple Pg. 143 Male BSPT to NPT Hex Nipple Pg. 143 Male BSPT to Female NPT Pg. 143 JIS (JAPANESE INDUSTRIAL STANDARD) Female Cap 30º Cone Pg. 144 Male Plug 30º Cone Pg. 144 Male 30º Cone to Male BSPT Pg. 144 Male 30º Cone to Male BSPT 90º Pg. 145 Male 30º Cone to Male BSPT 45º Pg. 145 17
Quick reference pictorial index JIS (JAPANESE INDUSTRIAL STANDARD) British British Male JIS Union 30º Cone Pg. 145 Male JIS 30º Cone to NPT Union Pg. 146 Male JIC to Male JIS Union Pg. 146 Male JIC to Female JIS 30º Cone Pg. 147 Male JIC to Female Flat Face Swivel Pg. 147 The Japanese Industrial Standard (JIS) tapered and parallel threads are the same as the British Tapered BSPT and British Parallel threads but include a 30º cone or seat. KOMATSU (Metric s with a 30º Male Cone or Female Seat) Female Komatsu Cap 30º Cone Pg. 148 Male Komatsu Plug 30º Cone Pg. 148 Male Komatsu Union 30º Cone Pg. 148 Male JIC to Male Komatsu Union Pg. 149 Male JIC to Female JIS 30º Pg. 149 11 METRIC, NPT, MISC. FITTINGS Swivel O-Ring Male Metric Taper to Female NPT Pg. 150 Female to Male NPT Pg. 150 Female to Male NPT Pg. 150 Male Metric Parallel to Female NPT Pg. 151 Male Metric to Female NPT Pg. 151 18
Quick reference pictorial index BANJO / BANJO BOLTS Metric/British Banjo to Fitting Pg. 152 Banjo Metric to Braze Fitting Pg. 152 Banjo Bolt (Metric) Pg. 153 Banjo Bolt (British) Pg. 153 Double Banjo Bolt (Metric Pg. 153 HOSE COUPLINGS Coupling Socket Chart Pg. 155 Female Swivel Pg. 156 Female Swivel 45º Pg. 156 Female Swivel 90º Pg. 157 Flat Face Female HIAB Swivel Pg. 157 37º Flare Kotmatsu Kotmatsu Female JIC Swivel Pg. 158 Female JIC Swivel - 45º Pg. 158 Female JIC Swivel - 90º Pg. 159 Female Metric Swivel (JIS) Pg. 159 Female Metric Swivel 45º (JIS) Pg. 159 Kotmatsu Female Metric Swivel 90º (JIS) Pg. 160 Flange Code 61 Pg. 160 Flange Code 61 45º Pg. 160 Flange Code 61 90º Pg. 161 19
Quick reference pictorial index HOSE COUPLINGS 30º Cone Mitsubishi Mitsubishi 30º Cone Flange Code 62 Pg. 161 Flange Code 62 45º Pg. 161 Flange Code 62 90º Pg. 162 Female Swivel (JIS) Pg. 162 Female Swivel 45º (JIS) Pg. 162 30º Cone Mitsubishi With O-Ring With O-Ring With O-Ring Female Swivel 90º (JIS) Pg. 163 Female Metric French Swivel Pg. 163 Female Metric L Swivel Pg. 164 Female Metric L Swivel 45º Pg. 164 Female Metric L Swivel 90º Pg. 165 With O-Ring With O-Ring With O-Ring Female Metric S Swivel Pg. 165 Female Metric S Swivel 45º Pg. 166 Female Metric S Swivel 90º Pg. 166 Female Metric GAZ Swivel Pg. 167 Female O-Ring Face Seal (OFS) Pg. 167 Female O-Ring Face Seal 45º Pg. 167 Female O-Ring Face Seal 90º Pg. 168 Male Pg. 168 Male BSPT Pg. 169 Male JIC Pg. 169 Male Metric - French Pg. 170 Male Metric - L Series Pg. 171 Male Metric - S Series Pg. 171 Male Metric - GAZ Pg. 171 Male Pipe - NPT Pg. 172 20
Quick reference pictorial index HOSE COUPLINGS Metric Standpipe Pg. 172 Metric Standpipe - 45º Pg. 173 Metric Standpipe - 90º Pg. 173 Note: Unless otherwise specified, all fittings and hose couplings are made from carbon steel and finished with a cadmium or zinc plating. Other materials (stainless steel, brass) available upon request. HIGH PRESSURE HOSE COUPLINGS (INTERNAL / EXTERNAL SKIVE) High Pressure With O-Ring With O-Ring With O-Ring High Pressure High Pressure High Pressure High Pressure Female Metric S Swivel Pg. 174 Female Metric S Swivel 45º Pg. 174 Female Metric S Swivel 90º Pg. 174 Male Metric S Pg. 175 Male Pg. 175 High Pressure Female Swivel Pg. 176 High Pressure Female Swivel - 45º Pg. 176 High Pressure Female Swivel - 90º Pg. 176 Male BSPT Pg. 177 High Pressure Male NPT Pg. 177 High Pressure Innovative High Pressure Male JIC Pg. 177 High Pressure Female JIC Swivel Pg. 178 High Pressure Female JIC Swivel - 45º Pg. 178 High Pressure Female JIC Swivel - 90º Pg. 178 Excellence in Customer Satisfactio n 21
Quick reference pictorial index HIGH PRESSURE HOSE COUPLINGS (INTERNAL / EXTERNAL SKIVE) High Pressure High Pressure High Pressure High Pressure High Pressure Flange Code 61 Pg. 179 Flange Code 61-45º Pg. 179 Flange Code 61-90º Pg. 179 Flange Code 62 Pg. 180 Flange Code 62-45º Pg. 180 High Pressure High Pressure High Pressure High Pressure Flange Code 62-90º Pg. 180 Flange Poclain Female Original Pg. 181 90º Flange Poclain Female Original Pg. 181 Flange Poclain Male Original Pg. 182 Poclain Flange Head Dim. Chart Pg. 182 HOSE SOCKETS Non-Skive Socket for SAE100R1AT & SAE100R2AT Pg. 183 Skive Socket for SAE100R2A, R9R, R12 & 4SP Pg. 183 Skive Socket for SAE100R1A Pg. 183 Skive (High Pressure) Socket for 4-wire Spiral Pg. 184 Skive (High Pressure) Socket for 6-wire Spiral Pg. 184 Thermoplastic Socket for SAE100R7 Pg. 184 All drawings in this catalog are for reference only and are not to scale. If you need a line drawing with overall dimensions of any part contact your knowledgeable Malone Sales Rep. at the numbers listed below. A line drawing of any part can be faxed or e-mailed directly to you. 22
Quick reference pictorial index HOSE SAE100R1AT Pg. 185 SAE100R2AT Pg. 185 SAE100R16 Pg. 186 SAE100R17 Pg. 186 SAE100R12 Pg. 187 R9R Pg. 187 4SP Pg. 187 4SH Pg. 188 SAE100R13 Pg. 188 SAE100R15 Pg. 188 SBRH Pg. 189 SSBH Pg. 189 SAE100R4 Pg. 189 SAE100R5 Pg. 190 POH Pg. 190 SAE100R7 Pg. 191 SAE100R7NC Pg. 191 SAE100R8 Pg. 192 SAE100R8NC Pg. 192 Malone Specialty offers a wide variety of hoses for a wide variety of applications. Talk to your Malone sales representative to determine the right hose for you. For Service Temperature Range, Maximum operating Temperatures, material or other hose specifications call us. Virtually all hydraulic and push-on hose correspond in size to U.S. standards. The size may be called out using the actual inside diameter in millimeters or a nominal diameter abbreviated NW, newnweite or DN 23
Quick reference pictorial index TOOLS AND CONVENIENCE ITEMS ID Kit Pg. 193 De-burring Tool Pg. 193 Metric Benders Pg. 193 Metric Pitch File Pg. 194 Metric / Inch Tape Rule Pg. 194 Metric O-Ring Kits Pg. 194 Sawing Vice Pg. 194 Plastic Tubing Cutter Pg. 194 Pre-installation Bodies Pg. 195 Internal Skive Tool Pg. 195 NOTES: Specials Pg. 196 Innovative Excellence in Customer Satisfaction 24
TECHNICAL INFORMATION CUTTING RING COUPLING DESCRIPTION The purpose of cutting rings is to assure a firm bond between the tube and the coupling. This safe and reliable assembly is obtained by a specific configuration of the ring. When the nut is being tightened, the ring meets with the internal coupling cone and is distorted, thereby cutting into the tube at A & B. This distortion goes on, until C meets with the tube which stops the ring from advancing further and also prevents the ring from cutting through the tube. This distortion along with the specially designed interior at the collar end D of the ring increases safety with regard to flexing stresses and also eliminates vibration from the cutting area. After the assembly is completed collar E should completely fill the space in front of the ring. Before tightening the nut After tightening the nut 25
TECHNICAL INFORMATION DIRECTIONS FOR ASSEMBLY OF TUBE NUT When assembling a tube nut and sleeve to tubing there are certain steps that need to be taken to insure that a good seal is achieved. Either a tube fitting body or pre-installation body can be used. The following steps illustrate how this process is completed. 1. Cut the pipe square, remove all internal and external burrs 2. Oil internal threading and cone thoroughly. 3. Thoroughly oil both ring and nut (do not grease). 4. Fit both ring and nut onto the pipe. Be careful not to fit the ring the wrong way. 5. Screw on the nut by hand until it touches. 6. Push the tube against the thrust of internal cone. 7. Screw on until the pipe cannot turn any more. Draw a mark on the nut to improve the convenience of checking the number of turns to be given. 9. Final clamping is achieved by tightening the nut! of a turn. Thus, the ring is sunk into the pipe wall. 11. After loosening, the final tightening of the nut should not require excessive pressure. 8. Give the nut a! turn, the ring clamps the pipe (the pipe must not rotate). 10. Next, loosen the nut and check the upset flange fills the whole cutting face of the ring. Otherwise, tighten a bit more. It does not matter if the ring rotates on the pipe. The straight portion of the pipe must be 2 times the height H of the nut as a minimum. 26
TECHNICAL INFORMATION DIRECTIONS FOR ASSEMBLY WITH A REINFORCING RING The thickness of a tube wall depends upon: 1. The pressure of the conveyed fluid. 2. External mechanical stresses 3. The type of coupling In some low pressure applications, a thin wall tubing can be used. However, thin wall tubing lacks the necessary resistance to collapsing when the cutting ring is being crimped on. For this reason it is recoended to use a reinforcing ring. They are fully compatible with the tubing being used in both material and size. Their configuration is designed to allow easy installation by lightly tapping the grooved end with a haer. The end which is grooved prevents the rotating, sliding or detaching of the ring from the tube. For copper tubing a brass ring is recoended where as with steel tubing a steel ring is needed. When ordering reinforcing rings please specify: 1. The tube O.D. and wall thickness. 2. Material of the tubing. 3. Type of fluid being conveyed. 1. AX reinforcing lining for thinwalled pipes. 2. Cut the pipe square, remove all internal and external burrs 3. Insert the lining into the pipe up to the grooved edge. 4. Using a haer, tap the grooved section into the pipe. 5. When in final position the lining is flush with the pipe edge. 6. Fit the ring on the pipe provided with its lining. There is no pipe distortion. 27
TECHNICAL INFORMATION PORT THREAD SPECIFICATIONS - METRIC 28
TECHNICAL INFORMATION PORT THREAD SPECIFICATIONS - 29
TECHNICAL INFORMATION PORT THREAD SPECIFICATIONS NPT, UNF/UN 30
TECHNICAL INFORMATION HOSE CLOCKING When ordering hose assemblies remember that 12 o clock is far away and up 0º 315º 45º 270º 90º 225º 135º 180º 31
TECHNICAL INFORMATION PRESSURE RATINGS FOR STEEL COUPLINGS 32
TECHNICAL INFORMATION Identifying s Using the thread identification kit from Malone Specialty, Inc. or a coercially available caliper, thread gauge and thread pitch gauge, you will be able to identify the following thread forms. American Dry-Seal Pipe s SAE J476a NPT NPSM American National Screw s SAE J475a JIC British Pipe Parallel s ISO/BS 2779-NF EO3-005 DIN 3852 pg. 2 (Parallel s) British Pipe Taper s BS21-IS07 DIN 3852 (Taper s) Metric Parallel s ISO 6149 DIN 3852 Metric Taper s DIN 3852 Japanese Industrial Standard JIS BO202 (PF s) BO203 Tapered (PT ) How to use the Caliper The calipers in the kit can be used to help you identify both American and Foreign thread forms, including internal and external threads. The top scale is used to identify all inch threads and the bottom scale is used to identify all metric threads. When using the scale to correctly determine your thread size, use the first, or left, line in the window area. See Figure below for clarification. To identify external or male threads, use the bottom jaw of the caliper and to identify internal, or female threads use the top jaws of the caliper. See Figure above for clarification. 33
TECHNICAL INFORMATION How to use the Pitch Gauges All thread pitch gauges in the kit are used the same way in identifying internal or external threads. Each leaf has a number on it telling you how many threads per inch you have. The only exception to this is on the metric gauge. On the metric gauge, the number on each leaf represents the thread pitch (distance from the crest of one thread to the crest of the next thread) in millimeters. Figure below shows you the proper use of the thread gauge. One important point illustrated above is the use of the correct thread pitch gauge on the threads. Incorrect thread identification can cause: equipment failure, leaking connections, thread damage to mating parts, or possible human injury. Additional thread identification is explained throughout this catalog. General Information In identifying fittings, you should always be sure to identify both sides of the fitting. Except for plugs, caps and unions, all fittings grip a rigid tube or a hose and are screwed into some type of port. Try to divide each fitting into two separate identifying sections side A (grip tube or hose) and side B (the port thread). Identifying the Port side of Fittings (Side B) There are six coon port threads on fittings. They are as follows: 1) British Parallel Pipe s 2) British Taper Pipe s 3) Metric s, Parallel 4) Metric s, Taper 5) NPT (National Pipe ) 6) SAE Straight s 34
TECHNICAL INFORMATION Parallel s Vs. Tapered s To identify any port side thread, first determine if the thread is tapered or parallel by inspection and/or the use of a straight edge. A parallel thread will have some means of sealing at the top of the thread, either by O-Ring, metal seal, or possibly by a machined ring in the hex itself. A taper thread seals on the threads themselves by wedging into the female port and sealing by thread contact. American Tapered Pipe s There are various American Pipe series in use today. Two of the more popular thread forms used are the Dryseal American Standard Taper Pipe (NPTF) and American Standard Straight Pipe for Mechanical Joints (NPSM). Unlike the British threads, our pipe threads have a 60º thread flank angle. See Figure below. (Refer to Chart #3, page 42 for additional information.) 35
TECHNICAL INFORMATION British Forms Two of the more popular thread forms used in the world today are the British Standard Pipe Tapered BSPT and the British Standard Parallel Pipe. Both of these thread forms have a 55º thread flank angle. See Figure below. The BSPT or cannot be interchanged with our own pipe threads due to the difference in thread flank angle. The British thread forms use sizes similar to our own pipe threads 1/8, 1/4, 3/8, 1/2, etc. First, determine if the thread is tapered or parallel, then measure it with the thread gauges supplied in you ID Kit under British thread forms. All BSPT and sizes can be compared with our own NPT for sizing. (A 1/4 BSPT or thread, if held end to end with a 1/4 NPT will have approximately the same thread O.D.) Refer to Chart #2, page 42 for additional information. BSPT Japanese s The Japanese Industrial Standard (J.I.S.) tapered and parallel threads are the same as the British Standard Pipe Tapered and British Standard Parallel Pipe threads. In addition to normal hose fittings, there are also flare fittings with a 30º or 45º flare in combination with either metric or threads that meet the J.I.S. standard. These are coonly called Komatsu and Mitsubishi fittings. Metric s Another port thread form found on overseas equipment is the true metric thread. This thread form is probably the easiest to measure and identify. First, determine if your thread is tapered or parallel by the same methods employed under the British s Forms Instructions. If you believe you have a metric parallel thread, you can measure it as follows: First, measure the outer diameter of the thread in millimeters as shown in the following diagram using your calipers. (nd = 24). Next, use your metric thread gauges to measure the distance from the crest of one thread to the crest of the next in millimeters. (P). This thread has 1.5 millimeters between threads. Combine the O.D. of the thread measurement with this second measurement to form a metric thread callout (i.e. M24 X 1.5) To measure metric taper threads, follow the same instructions as for the metric parallel thread. Since it will be difficult to measure the O.D. of a tapered thread, measure the O.D. at the third thread from the end. Then use your metric thread gauges as before. The thread callout will be M24 X 1.5 tapered. Information on additional thread identification is shown in Chart #1, page 41. 36
TECHNICAL INFORMATION Identifying the (Side A) Side The end of the fitting that grips a tube must be studied carefully for correct sizing. The first and most obvious indication is to measure the tube that is being gripped. Place you caliper across the diameter of the tube and read from the millimeter scale on your caliper. The following sizes are the most popular metric O.D. tube sizes in millimeters : 4 15 28 6 16 30 8 18 32 10 20 35 12 22 38 14 25 42 The 24º Cone Probably the single most popular bite-type fitting in Europe is the 24º cone. An EO style fitting and SAE flareless incorporates a 24º tapered throat angle and the nut drives the ferrule into the tube as it is tightened during assembly. There are various forms of ferrules that are used, but the bodies and nuts are all made to standards insuring the interchangeability between manufacturers. In metric sizes, the 24º fitting is made in six different series, AL series and LL series for low pressure, L series for medium pressure service, S series for high pressure severe-service application, A series for French metric and AG series for GAZ. To identify metric 24º fittings, first examine the markings on the tube nut itself. Most reputable manufacturers of metric 24º fittings mark the size tube and the series on the nose of the nut itself. Here you see coon nut markings for 24º metric bite-type fittings. L Series S Series 6-L 6-S 8-L 8-S 10-L 10-S 12-L 12-S 15-L 14-S 18-L 16-S 22-L 20-S 28-L 25-S 35-L 30-S 42-L 38-S A, AG and AL series nuts do not have any markings on the face of the nut. Chart #1 page 41 shows the coon threads for the tube side of standard 24º metric bite-type fittings. They are all metric parallel threads. Refer to Chart #4 page 42 for additional thread information on the SAE 24º flareless thread. 37
TECHNICAL INFORMATION 24º Bite-Type fittings Measuring the Side Connections The cross section in Figure below represents one end of a flareless tube connection without the nut and sleeve. The thread size can easily be identified by measuring the dimensions as shown on page 36 and the connection tube size can easily be identified by measuring dimension na in the figure below. Information on additional thread identification is shown in Chart #1 page 41. 37º Flare Fittings JIC 37º The 37º flared fitting functions by establishing one circular line contact between the nose of the fitting and the flare of the tube or female seat in a hose fitting. The function of the threads is to hold the two mating threads mechanically in place. JIC 37º couplings are generally used with higher pressure industrial and mobile applications. Information on additional thread identification is shown in Chart #5 page 42. SAE 45º Flared Fittings Sealing characteristics and thread identification is the same as the JIC 37º flared fittings. SAE 45º couplings are generally used in automotive low pressure systems. Information on additional thread identification is shown in Chart #8 page 43. Help us help you by ordering Malone Specialty Identification Kit No. MSIK1. This kit gives you everything you need to measure and determine Metric, British and SAE. See the tool section of this catalog to learn more. 38
TECHNICAL INFORMATION 39
TECHNICAL INFORMATION Description: WELD SOCKET ASSEMBLY Piping connections of the weld socket type are advisable when the service conditions of any system and or environmental conditions are adverse. For example: - Heavy intermittent vibration stresses. - Strong water haering. - Extreme temperatures, wide temperature variations. - Systems where installation time is expensive. Welding sockets are easily compatible with couplings of the cutting ring type, remove the ring and fit the welding socket instead. Directions for Assembly: Cut the tube square and remove burrs inside and out. Remove the O-ring from the weld socket if provided and slide the nut onto the welding socket. Weld socket and tube together, clean the weld seam. Oil both coupling body and nut. Install the O-Ring in the groove provided in the socket. Insert the socket into the coupling body and tighten the nut by hand. NOTE: BE CAREFUL NOT TO DAMAGE THE SEAL. Apply the final tightening pressure with a wrench. 40
TECHNICAL INFORMATION METRIC THREAD REFERENCE CHART Metric Chart (Chart #1) AL Series LL Series L Series S Series A Series AG Series DIN 7631 60º Cone 4 M 8 X 0.75 M 8 X 1.0 ------- ------- M 10 X 1.0 ------- M 12 X 1.0 6 M 10 X 1.0 M 10 X 1.0 M 12 X 1.5 M 14 X 1.5 M 12 X 1.0 ------- M 14 X 1.5 8 M 12 X 1.0 M 12 X 1.0 M 14 X 1.5 M 16 X 1.5 M 14 X 1.5 ------- M 16 X 1.5 10 M 14 X 1.0 M 14 X 1.0 M 16 X 1.5 M 18 X 1.5 M 16 X 1.5 ------- M 18 X 1.5 12 M 16 X 1.0 M 16 X 1.0 M 18 X 1.5 M 20 X 1.5 M 18 X 1.5 ------- M 22 X 1.5 13 ------- ------- ------- ------- ------- M 20 X 1.5 ------- 14 M 18 X 1.0 ------- ------- M 22 X 1.5 M 20 X 1.5 ------- ------- 15 M 20 X 1.0 ------- M 22 X 1.5 ------- M 22 X 1.5 ------- ------- 16 M 22 X 1.0 ------- ------- M 24 X 1.5 M 24 X 1.5 ------- M 26 X 1.5 17 ------- ------- ------- ------- ------- M 24 X 1.5 ------- 18 M 24 X 1.0 ------- M 26 X 1.5 ------- M 27 X 1.5 ------- ------- 20 M 25 X 1.5 ------- ------- M 30 X 2.0 M 27 X 1.5 ------- M 30 X 1.5 21 ------- ------- ------- ------- ------- M 30 X 1.5 ------- 22 ------- ------- M 30 X 2.0 ------- M 30 X 1.5 ------- ------- 25 ------- ------- ------- M 36 X 2.0 M 33 X 1.5 ------- M 38 X 1.5 27 ------- ------- ------- ------- ------- M 36 X 1.5 ------- 28 ------- ------- M 36 X 2.0 ------- M 36 X 1.5 ------- ------- 30 ------- ------- ------- M 42 X 2.0 M 39 X 1.5 ------- ------- 32 ------- ------- ------- ------- ------- ------- M 45 X 1.5 33 ------- ------- ------- ------- ------- M 45 X 1.5 ------- 35 ------- ------- M 45 X 2.0 ------- M 45 X 1.5 ------- ------- 38 ------- ------- ------- M 52 X 2.0 M 48 X 1.5 ------- ------- 40 ------- ------- ------- ------- M 52 X 1.5 ------- M 52 X 1.5 42 ------- ------- M 52 X 2.0 ------- ------- M 52 X 1.5 ------- 45 ------- ------- ------- ------- M 54 X 2.0 ------- ------- 48 ------- ------- ------- ------- M 58 X 2.0 ------- ------- 49 ------- ------- ------- ------- ------- M 58 X 2.0 ------- NOTES: 41
TECHNICAL INFORMATION THREAD REFERENCE CHARTS Dash Nominal BSP s (CHART #2) Male BSP O.D. Female BSP -2 1/8-28 3/8 11/32-4 1/4-19 17/32 7/16-6 3/8-19 21/32 19/32-8 1/2-14 13/16 23/32-10 5/8-14 29/32 13/16-12 3/4-14 1 1/32 15/16-16 1-11 1 5/16 1 3/16-20 1 1/4-11 1 21/32 1 17/32-24 1 1/2-11 1 7/8 1 25/32-32 2-11 2 11/32 2 7/32 Dash Nominal Pipe s NPT (CHART #3) Male NPTF O.D. Female NPTF Female NPSM -2 1/8-27 13/32 11/32 11/32-4 1/4-18 9/16 15/32 15/32-6 3/8-18 11/16 19/32 5/8-8 1/2-14 27/32 23/32 3/4-12 3/4-14 1 1/16 15/16 31/32-16 1-11 1/2 1 5/16 1 3/16 1 7/32-20 1 1/4-11 1/2 1 11/16 1 17/32 1 9/16-24 1 1/2-11 1/2 1 29/32 1 3/4 1 25/32-32 2-11 1/2 2 3/8 2 1/4 2 1/4 Dash SAE 24º Flareless (CHART #4) Nominal s Per In. Male O.D. Female -4 7/16 20 7/16 25/64-5 1/2 20 1/2 29/64-6 9/16 18 9/16 1/2-8 3/4 16 3/4 11/16-10 7/8 14 7/8 13/16-12 1-1/16 12 1 1/16 31/32-16 1-5/16 12 1 5/16 1 15/64-20 1-5/8 12 1 5/8 1 35/64-24 1-7/8 12 1 7/8 1 51/64-32 2-1/2 12 2 1/2 2 27/64 Dash Nominal JIC 37º (CHART #5) s Per In. Male O.D. Female -4 7/16 20 7/16 25/64-5 1/2 20 1/2 29/64-6 9/16 18 9/16 1/2-8 3/4 16 3/4 11/16-10 7/8 14 7/8 13/16-12 1-1/16 12 1-1/16 31/32-16 1-5/16 12 1-5/16 1 15/64-20 1-5/8 12 1-5/8 1 35/64-24 1-7/8 12 1-7/8 1 51/64-32 2-1/2 12 2-1/2 2 27/64 42
TECHNICAL INFORMATION THREAD REFERENCE CHARTS Dash SAE Straight with O-Ring (CHART #6) Nominal s Per In. Male O.D. Female -4 7/16 20 7/16 25/64-5 1/2 20 1/2 29/64-6 9/16 18 9/16 1/2-8 3/4 16 3/4 11/16-10 7/8 14 7/8 13/16-12 1 1/16 12 1 1/16 63/64-16 1 5/16 12 1 5/16 1 15/64-20 1 5/8 12 1 5/8 1 35/64-24 1 7/8 12 1 7/8 1 51/64-32 2 1/2 12 2 1/2 2 27/64 Dash SAE Flat Face O-Ring (CHART #7) Nominal s Per In. Male O.D. Female -4 9/16 18 9/16 1/2-6 11/16 16 11/16 5/8-8 13/16 16 13/16 3/4-10 1 14 1 15/16-12 1 3/16 12 1 3/16 1 3/32-16 1 7/16 12 1 7/16 1 11/32-20 1 11/16 12 1 11/16 1 19/32-24 2 12 2 1 29/32 Dash SAE 45º (CHART #8) Nominal Male O.D. Female -4 7/16-20 7/16 25/64-5 1/2-20 1/2 29/64-6 5/8-18 5/8 9/16-8 3/4-16 3/4 11/16-10 7/8-14 7/8 13/16-12 1 1/16-14 1 1/16 63/64 Need Help? Metric, Pipe, British, JIC, JIS, SAE Not sure what type of thread you need. We can help you identify any threaded fitting and get you the part you need to get back up and running. assemblies are our specialty. Talk to your sales rep. to determine the proper hose to use for your application. 43
TECHNICAL INFORMATION HOSE REFERENCE CHARTS Dash s (CHART #9) Inside Diameter IN. Nomina l NW or DN -3 3/16 4.8 4-4 1/4 6.3 6-5 5/16 7.9 8-6 3/8 9.5 10-8 1/2 12.7 13-10 5/8 15.9 16-12 3/4 19.1 20-16 1 25.4 25-20 1-1/4 31.8 32-24 1-1/2 38.1 38-32 2 50.8 50 Dash s (100R5) (CHART #10) Inside Diameter IN. Nominal NW or DN -4 3/16 4.8 5-5 1/4 6.3 6-6 5/16 7.9 8-8 13/32 10.3 10-10 1/2 12.7 12/13-12 5/8 15.9 16-16 7/8 22.2 20-20 1-1/16 28.6 25-24 1-3/8 34.9 32-32 1-3/16 46.0 40/50-40 2-3/8 60.3 60 Teflon (CHART #11) Dash Inside Diameter IN. -3 1/8 3.2-4 3/16 5.0-5 1/4 6.5-6 5/16 8.0-8 13/32 10.5-10 1/2 13.0-12 5/8 16.0-14 3/4 19.0-16 7/8 22.0-18 1 25.0-20 1 1/8 29.0 Standard Pressure Code 61 Flange (CHART #12) Dash A FLANGE O.D. B FLANGE Thickness -8 1 3/16.265 ** -10 1.338 [34].276-12 1 1/2.270-16 1 3/4.320-20 2.322-24 2 3/8.325-32 2 13/16.390 Standard Pressure Code 62 Flange (CHART #13) Dash A FLANGE O.D. B FLANGE Thickness -8 1 1/4.312-12 1 5/8.348-16 1 7/8.380-20 2 1/8.420-24 2 1/2.500-32 3 1/8.500 ** = Komatsu 44
COMPRESSION TUBE FITTINGS Cutting Rings * LS sleeves are used with both the L & S nuts Length L 1004A 4 7.2 1006A 6 9.6 1008A 8 10 1010A 10 10 1012A 12 10 1014A 14 10 1015A 15 10 1016A 16 10 1018A 18 10 1020A 20 10 1022A 22 10 1025A 25 10 1028A 28 10 1030A 30 10.5 1032A 32 10.5 1035A 35 10.5 1038A 38 10.5 1040A 40 10.5 1045A 45 10.5 Length L 1004AL 4 5.4 1006AL 6 6.3 1008AL 8 6.3 1010AL 10 6.3 1012AL 12 6.5 1014AL 14 6.5 1015AL 15 6.5 1016AL 16 7 1018AL 18 7.5 1020AL 20 7.5 1025AL 25 7.5 1013Z 13 10 1017Z 17 10 1021Z 21 10 1027Z 27 10.5 1033Z 33 10.5 1042Z 42 10.5 1049Z 49 11.5 Length L 1006LS 6 9.5 1008LS 8 9.5 1010LS 10 10 1012LS 12 10 1015L 15 10.5 1018L 18 10.5 1022L 22 11 1028L 28 11 1035L 35 13.5 1042L 42 13.5 1014S 14 10.5 1016S 16 10.5 1020S 20 12.5 1025S 25 13.5 1030S 30 13.5 1038S 38 13.5 45
COMPRESSION TUBE FITTINGS Nuts Hex H 1504LL 4 8 x 1.0 10 1504A 4 10 X 1.0 12 1506A 6 12 X 1.0 17 1508A 8 14 X 1.5 17 1510A 10 16 X 1.5 22 1512A 12 18 X 1.5 24 1514A 14 20 X 1.5 27 1515A 15 22 X 1.5 27 1516A 16 24 X 1.5 30 1518A 18 27 X 1.5 32 1520A 20 27 X 1.5 32 1522A 22 30 X 1.5 36 1525A 25 33 X 1.5 41 1528A 28 36 X 1.5 46 1530A 30 39 X 1.5 46 1532A 32 42 X 1.5 50 1535A 35 45 X 1.5 55 1538A 38 48 X 1.5 60 1540A 40 52 X 1.5 65 1545A 45 54 X 2.0 65 Hex H 1504AL 4 8 X.75 10 1506AL 6 10 X 1.0 12 1508AL 8 12 X 1.0 14 1510AL 10 14 X 1.0 17 1512AL 12 16 X 1.0 19 1514AL 14 18 X 1.0 22 1515AL 15 20 X 1.0 24 1516AL 16 22 X 1.0 27 1518AL 18 24 X 1.0 30 1520AL 20 25 X 1.5 30 1525AL 25 31 X 1.5 36 1513Z 13 20 X 1.5 27 1517Z 17 24 X 1.5 30 1521Z 21 30 X 1.5 36 1527Z 27 36 X 1.5 46 1533Z 33 45 X 1.5 55 1542Z 42 52 X 1.5 65 1549Z 49 58 X 2.0 70 Hex H 1506L 6 12 X 1.5 14 1508L 8 14 X 1.5 17 1510L 10 16 X 1.5 19 1512L 12 18 X 1.5 22 1515L 15 22 X 1.5 27 1518L 18 26 X 1.5 32 1522L 22 30 X 2.0 36 1528L 28 36 X 2.0 41 1535L 35 45 X 2.0 50 1542L 42 52 X 2.0 60 1506S 6 14 X 1.5 17 1508S 8 16 X 1.5 19 1510S 10 18 X 1.5 22 1512S 12 20 X 1.5 24 1514S 14 22 X 1.5 27 1516S 16 24 X 1.5 30 1520S 20 30 X 2.0 36 1525S 25 36 X 2.0 46 1530S 30 42 X 2.0 50 1538S 38 52 X 2.0 60 46
COMPRESSION TUBE FITTINGS O-Rings Width 120410 4 1.0 120415 4 1.5 120610 6 1.0 120615 6 1.5 120810 8 1.0 120915 9 1.5 121010 10 1.0 121220 12 2.0 121410 14 1.0 121510 15 1.0 121520 15 2.0 121610 16 1.0 121810 18 1.0 Width 122010 20 1.0 122020 20 2.0 122210 22 1.0 122510 25 1.0 122620 26 2.0 122810 28 1.0 123010 30 1.0 123225 32 2.5 123510 35 1.0 123810 38 1.0 123825 38 2.5 124210 42 1.0 Available in 70 & 90 Durometer & Viton. Other sizes available. Order as follows: 12 + XXXX = O-Ring + YYYY = O-Ring Width (W) = Example: 121077262 = a 10.77, 2.62 Width (W) O-Ring. Add a V at the end of the part number to order a Viton O-Ring. Example: 121077262V Square O-Rings Metric s British s 12SQ0810 8 X 1.0 -- 12SQ18 10 X 1.0 1/8-28 12SQ1215 12 X 1.5 -- 12SQ14BP 14 X 1.5 1/4-19 12SQ1615 16 X 1.5 -- 12SQ38BP -- 3/8-19 12SQ1815 18 X 1.5 -- 12SQ2015 20 X 1.5 -- Metric s British s 12SQ12BP -- 1/2-14 12SQ2215 22 X 1.5 -- 12SQ34BP 26 X 1.5 27 X 2.0 3/4-14 12SQ01BP 33 X 2.0 1-11 12SQ114BP 42 X 2.0 1 1/4-11 12SQ112BP 48 X 2.0 1 1/2-11 12SQ02BP -- 2-11 47
COMPRESSION TUBE FITTINGS Seat O-Ring Replacement Chart Series L S Outside Diameter O.D. O-Ring Inside Diameter O-Ring Width W 120415 6 4 1.5 120615 8 6 1.5 127515 10 7.5 1.5 12915 12 9 1.5 121220 15 12 2 121520 18 15 2 122020 22 20 2 122620 28 26 2 123225 35 32 2.5 123825 42 38 2.5 120415 6 4 1.5 120615 8 6 1.5 127515 10 7.5 1.5 120915 12 9 1.5 121020 14 10 2 121220 16 12 2 1216324 20 16.3 2.4 1220324 25 20.3 2.4 1225324 30 25.3 2.4 1233324 38 33.3 2.4 O-Rings above are 90 durometer. To specify Viton O-rings add a V to the end of the part number. I.E. 122620-V 48
COMPRESSION TUBE FITTINGS Copper Seals Bonded Seal for Metric Note: Also available in Viton Metric s 1604 4 1606 6 1608 8 British s 1610 10 1/8-28 1612 12 1613 1/4-19 1614 14 1616 16 1617 3/8-19 1618 18 1620 20 1621 1/2-14 Metric 1606BP 6 1608BP 8 1610BP 10 1612BP 12 1614BP 14 1616BP 16 1618BP 18 1620BP 20 Metric s 1622 22 1624 24 1626 26 British s 1627 27 3/4-14 1630 30 1633 33 1-11 1636 36 1639 39 1642 42 1 1/4-11 1645 45 1648 48 1 1/2-11 1652 52 1660 2-11 Metric 1622BP 22 1626BP 26 1627BP 27 1630BP 30 1633BP 33 1636BP 36 1642BP 42 1652BP 52 Bonded Seal for British Parallel Note: Also available in Viton 1618BPD 1/8-28 1614BPD 1/4-19 1638BPD 3/8-19 1612BPD 1/2-14 1658BPD 5/8-14 1634BPD 3/4-14 1601BPD 1-11 16114BPD 1 1/4-11 16112BPD 1 1/2-11 1602BPD 2-11 16212BPD 2 1/2-11 49
COMPRESSION TUBE FITTINGS Blanking Plugs LS series are used with both the L & S nuts Available in A, AL, & Z series 1306LSR 6 1308LSR 8 1310LSR 10 1312LSR 12 1314SR 14 1316SR 16 1320SR 20 1325SR 25 For Seat O- Ring replacement see page 48. For Nut thread specs. see page 41. 1315LR 15 1330SR 30 1318LR 18 1338SR 38 1322LR 22 1328LR 28 1335LR 35 1342LR 42 nut is NOT supplied with Blanking Plug. See page 46 to order Nut separately. Plugs (No O-Ring) nut and Cutting Ring is NOT supplied with Plug. See page 46 to order Nut separately. See page 45 to order Cutting Ring separately. 14X06L 6 14X08L 8 14X10L 10 14X12L 12 14X15L 15 14X18L 18 14X22L 22 14X28L 28 14X35L 35 14X42L 42 14X06S 6 14X08S 8 14X10S 10 14X12S 12 14X14S 14 14X16S 16 14X20S 20 14X25S 25 14X30S 30 14X38S 38 Male Inverted Flare Compression Nut 15IN06L 12 X 1.5 6 15IN08L 14 X 1.5 8 15IN10L 16 X 1.5 10 15IN12L 18 X 1.5 12 50
COMPRESSION TUBE FITTINGS Plastic Inserts O.D. 180402 4 2 180604 6 4 180806 8 6 181008 10 8 181209 12 9 181210 12 10 181412 14 12 181614 16 14 Metric Steel Tubing Insert O.D. 180604S 6 4 180605S 6 5 180806S 8 6 181007S 10 7 181008S 10 8 181209S 12 9 181210S 12 10 181512S 15 12 181513S 15 13 181815S 18 15 O.D. 181816S 18 16 182018S 20 18 182219S 22 19 182220S 22 20 182522S 25 22 182824S 28 24 182825S 28 25 183531S 35 31 184238S 42 38 Bulkhead Locknuts Metric & British Metric 191215 12 X 1.5 191415 14 X 1.5 191615 16 X 1.5 191815 18 X 1.5 192015 20 X 1.5 192215 22 X 1.5 192415 24 X 1.5 192615 26 X 1.5 193020 30 X 2.0 193620 36 X 2.0 194220 42 X 2.0 194520 45 X 2.0 195220 52 X 2.0 British 1918BP 1/8-28 1914BP 1/4-19 1938BP 3/8-19 1912BP 1/2-14 1958BP 5/8-14 1934BP 3/4-14 1901BP 1-11 19114BP 1 1/4-11 19112BP 1 1/2-11 1902BP 2-11 51
COMPRESSION TUBE FITTINGS Union Available in A & Z Series Bulkhead Union Available in A & Z Series 2004LL 4 2004AL 4 2006AL 6 2008AL 8 2010AL 10 2012AL 12 2014AL 14 2015AL 15 2016AL 16 2006L 6 2008L 8 2010L 10 2012L 12 2015L 15 2018L 18 2022L 22 2028L 28 2035L 35 2042L 42 2006S 6 2008S 8 2010S 10 2012S 12 2014S 14 2016S 16 2020S 20 2025S 25 2030S 30 2038S 38 For Nut thread specs. see page 41. s are supplied complete with nuts and sleeves. For body only add a -1 to the end of part number. 20B06L 6 20B08L 8 20B10L 10 20B12L 12 20B15L 15 20B18L 18 20B22L 22 20B28L 28 20B35L 35 20B42L 42 20B06S 6 20B08S 8 20B10S 10 20B12S 12 20B14S 14 20B16S 16 20B20S 20 20B25S 25 20B30S 30 20B38S 38 52 supplied with Locknut
COMPRESSION TUBE FITTINGS Female Union with O-Ring O.D. 20F06LR 6 20F08LR 8 20F10LR 10 20F12LR 12 20F15LR 15 20F18LR 18 20F22LR 22 20F28LR 28 20F35LR 35 20F42LR 42 20F06SR 6 20F08SR 8 20F10SR 10 20F12SR 12 20F14SR 14 20F16SR 16 20F20SR 20 20F25SR 25 20F30SR 30 20F38SR 38 For Seat O-Ring replacement see page 48. For Nut thread specs. see page 41. s are supplied complete with nuts and sleeves. For body only add a -1 to the end of part number. Reducing Unions (Metric) TUBE SIZE A B TUBE SIZE A B 20R0604A 06 04 20R0804A 08 04 20R0806A 08 06 20R0806L 08 06 20R1006L 10 06 20R1008L 10 08 20R1206L 12 06 20R1208L 12 08 20R1210L 12 10 20R1510L 15 10 20R1512L 15 12 20R1810L 18 10 20R1812L 18 12 20R1815L 18 15 20R2212L 22 12 20R2215L 22 15 20R2218L 22 18 20R2818L 28 18 20R2822L 28 22 20R3522L 35 22 20R3528L 35 28 A B 20R1006S 10 06 20R1008S 10 08 20R1206S 12 06 20R1208S 12 08 20R1210S 12 10 20R1410S 14 10 20R1412S 14 12 20R1612S 16 12 20R1614S 16 14 20R2010S 20 10 20R2012S 20 12 20R2014S 20 14 20R2016S 20 16 20R2516S 25 16 20R2520S 25 20 20R3020S 30 20 20R3025S 30 25 20R3825S 38 25 20R3830S 38 30 53