ICT deployment status in factory and development trend under the concept of Industry 4.0

ICT deployment status in factory and development trend under the concept of Industry 4.0 Michel Pouly innolab CHOICE Workshop, Beijing, July 5 th, 2015

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 2 Agenda of the presentation CHOICE Workshop, Beijing

KMR Group InnovaQon and R&D support for SME Founding members: CAD / CAM PLM (Industry) BIM 15 European Projects achieved New members: AgieCharmilles Metrology & Smart machines Hexagon (Tesa- CH) vf virtuellefabrik SoI Mobility ezee kine=cs (China) 3 Who are we? CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 4 Agenda of the presentation CHOICE Workshop, Beijing

Industry 4.0: What is it? 5 Industry 4.0 What is it? CHOICE Workshop, Beijing

Industry 4.0 base elements : Cyber Physical Systems (CPS) & Internet of Things (IoT) CPS: Self-adaptive, computer control system for production using sensors, modeling and actuators in closed loop CPS are the basic bricks of Industry 4.0 CPS: intelligent robots, machines, cells, IoT: smart, connected things IoT: the connected factory 6 Industry 4.0 : Cyber Physical Systems CHOICE Workshop, Beijing

Example of Cyber Physical Systems (CPS) : Smart Machine Controller able to handle STEP- NC files 7 Industry 4.0 : Cyber Physical Systems CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 8 Agenda of the presentation CHOICE Workshop, Beijing

ICT deployment and trends under Industry 4.0 QUALITY 3D printing From IT islands to seamless integra=on of soqware modules and manufacturing «big data» 9 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 10 Agenda of the presentation CHOICE Workshop, Beijing

Impact on orders planning and scheduling CAD Parts development ERP Global Orchestration CAM Parts Manufacturing MES Execution & Monitoring CNC Machine Control QUALITY Parts manufacturing 11 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Industry 3.0 based on IT islands par=al Based on theore=cal values, do not reflect the reality Incorrect planning 12 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Industry 4.0 impact on orders planning and scheduling - Parts identification through RFID - machine status through CPS - inbedded quality control Based on real updated values! Reality conform planning 13 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 14 Agenda of the presentation CHOICE Workshop, Beijing

Impact on development of parts CAD Parts development ERP Global Orchestration CAM Parts Manufacturing MES Execution & Monitoring CNC Machine Control QUALITY Parts manufacturing 15 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Industry 4.0 versus Industry 3.0 Industry 3.0 Industry 4.0 Using the standards STEP (ISO 10103) et STEP- NC (ISO 14649) 16 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Industry 4.0 based on modules integra=on CAD Model CNC-platform- Machine tool 1 STEP-NC CNC Controller Process Data CAD software 3 CAD reconstruction module CAM 5 STEP-NC File 1 CNC-Platform- Machine tool... 2 Modification CNC-platform- Machine tool 2 Simulation Read 4 Validation Optimizations Feedback Tool paths generation STEP-NC platform Machining PosSFP Smart controller using the standards STEP (ISO 10103) et STEP- NC (ISO 14649) Source : FoFda=on / University of Nantes 17 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Impact of Industry 4.0 parts development Supply chain Strategic parts produced internally : Possibility to transfer the modifications done on the machine back to the CAM system, possibility to adapt an old NC program to a new machine, standardization of tools Important & secondary parts produced by suppliers : Same manufacturing methods and operations are used by providing a NC program based on STEP-NC for the supplier s machines thus avoiding non-conformity problems, standardization of tools and quality Source 18 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 19 Agenda of the presentation CHOICE Workshop, Beijing

Impact on quality CAD Parts development ERP Global Orchestration CAM Parts Manufacturing MES Execution & Monitoring CNC Machine Control QUALITY Parts manufacturing 20 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Impact on quality of parts Industry 3.0 : - SPC at the working place - quality controlled aier producqon of waste From the consequences to the causes Industry 4.0 : - conqnuous quality control - machine parameters registraqon and analysis (currents, torques, noises, temperatures, vibraqons, pressures, tool status etc.) 21 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

Industry 4.0 : quality control during manufacturing Example : IFaCOM project 22 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploita=on 4. Manufacturing trends 5. Research needs 6. Conclusion 23 Agenda of the presentation CHOICE Workshop, Beijing

Industry 4.0 manufacturing «big data» exploita=on Product signature : CAD/CAM drawings PLM data, etc. Processes database Material database ERP / MES database 24 Industry 4.0 ICT deployment CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 25 Agenda of the presentation CHOICE Workshop, Beijing

Trend : Manufacturing as a Service in a shared economy? Customer Product design Manufacturing Easyjet tests 3D prinqng for cabin spare parts Product supply chain Parts design Manufacturing solugons ICT platform of possible suppliers like UBER 26 Industry 4.0 Trends CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 27 Agenda of the presentation CHOICE Workshop, Beijing

Research needs 1. Data mining and exploita=on through intelligent algorithms Signal fusions and analysis, trend finding, opgmizagon algorithms etc. 2. Combining addi=ve and substrac=ve manufacturing Machines combining 3D pringng and convengonal machining 3. Maintenance as a Service Developing «shared» maintenance services including diagnosis, repair and spare part producgon 4. Workforce training Train and prepare employees to cope with Industry 4.0 28 Research needs CHOICE Workshop, Beijing

1. Agenda of the presenta=on 1. Who are we? 2. Industry 4.0 : what is it? 3. ICT deployment under Industry 4.0 3.1 Impact on orders planning and scheduling 3.2 Impact on development of parts 3.3 Impact on quality 3.4 Manufacturing Big data exploitagon 4. Manufacturing trends 5. Research needs 6. Conclusion 29 Agenda of the presentation CHOICE Workshop, Beijing

Conclusions INDUSTRY 3.0 VS INDUSTRY 4.0 FEATURE INDUSTRY 3.0 INDUSTRY 4.0 IT support systems Rigid, vertical & highly specialized IT islands Flexible, seamlessly connected Factories, automation & CNCs Communication & Information Manufacturing Data Fixed, static, humandependent efficiency Limited capacity, busdependent and physically bounded isolated captors, individual signals Reconfigurable, self-adaptive, human independent, resource efficient and zero defect Unlimited capacity, ubiquitous, end-to-end digitalised and standardised Manufacturing big data» with artificial intelligence exploitation 30 30 Industry 4.0 versus Industry 3.0 CHOICE Workshop, Beijing