AC805P / AC810P / AC820P / AC830P

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Transcription:

TOOLING NEWS E-118 P M K N S H Super FF Coated Inserts for Steel Turning / / / High Speed Turning >3m/min High Speed Turning General Purpose Turning Interrupted Turning Excellent solution for machining of steel High-speed and efficient cutting Increased wear and breakage resistance First choice for long tool life and high feed rates Perfect combination of chipbreaker and grade

/// Features AC8P Series covers a wide range of machining applications from high speed to interrupted cutting. All grades feature Super FF Coat, which has excellent wear and chipping resistance. Versatile NGE Type chipbreaker suited to high-feed applications. High efficiency, long tool life. : The ultra-thick Al 2 O 3 coating achieves excellent wear resistance at high speed cutting above 3 m/min under dry cutting conditions. : In addition to FF-TiCN coat, this grade features a tough, thick Al 2 O 3 coating enhanced by newly developed grain growth control technology, excellent wear resistance and long tool life in high-speed, high-feed cutting. : In addition to FF-TiCN coat, this grade features a high-density structured FF-Al 2 O 3 layer using new smooth surface treatment technology, and also employs coating thickness control technology to achieve excellent versatility, stability and long tool life. : In addition to FF-TiCN coat, this grade features a strengthened FF-Al 2 O 3 layer using new stress control technology and moreover provides excellent reliability and wear-resistance in heavy interrupted cutting to achieve long tool life. Application Range Coating Structure 1,5 times thicker Al 2O 3 coating Cutting Speed (m/min) Continuous Interrupted Heavy Interrupted Achieves excellent crater wear resistance under high speed cutting (v c > 3m/min). Cutting Conditions Cutting Performance 11,5 min 11 min Flank Wear Vb (mm) A B A B 11,5 min 1 min Cutting Time (min) Work Material: Cutting Data: C55 (1.535) CNMG12412 v c=3m/min, f=,5mm/rev, a p=2,mm, wet Grade shows excellent crater wear resistance. 2

High Feed Chipbreakers NSE / NGE / Chipbreakers Features The ability to control chip size and chip direction is vital for efficient production, unmanned machining and protection of the tool / workpiece. The unique design of three new chipbreakers NSE for finishing applications, NGE for general purpose turning and for roughing enables smooth chip flow across a wide range of feed rates even at elevated cutting speeds and increased depths of cut. NSE NGE Primary ridge Primary ridge Wide and shallow breaker geometry Side ridge Wave shaped cutting edge Side ridge Smooth curve rake face Smooth curve rake face Dimple surface Chip Control Rake face profile relieves stress concentration with smooth chip evacuation. Conventional chip flow New chip control by NSE / NGE / Limited chip contact area increases stress and causes insert damage. Smooth flow improves chip direction and shape. Application Range Depth of Cut (mm) NSE NGE Feed Rate (mm/rev) 3

/// Negative Type Inserts 8 Diamond Type 8 Diamond Type CNMG 938 NFL m 9,525 3,18 3,81 1244 NFL m 1248 NFL m CNMG 934 NLU 9,525 3,18 3,81 938 NLU m 1244 NLU 1248 NLU 12412 NLU 1,2 CNMG 1244 NLUW 1248 NLUW 12412 NLUW 1,2 CNMG 934 NSU 9,525 3,18 3,81 938 NSU 1244 NSU m 1248 NSU m 12412 NSU m 1,2 CNMG 1244 NSE m 1248 NSE m 12412 NSE m 1,2 CNMG 1244 NSEW 1248 NSEW 12412 NSEW 1,2 CNMG 934 NGU m 9,525 3,18 3,81 938 NGU m 1244 NGU 1248 NGU 12412 NGU 1,2 12416 NGU 1,6 1668 NGU 16612 NGU 1,2 16616 NGU 1,6 CNMG 1248 NGUW 12412 NGUW 1,2 CNMG 1244 NGE 1248 NGE 12412 NGE 1,2 12416 NGE 1,6 16612 NGE 1,2 16616 NGE 1,6 19612 NGE 19,5 6,35 7,94 1,2 19616 NGE 1,6 CNMG 1244 NUP 1248 NUP 12412 NUP 1,2 16612 NUP 1,2 19612 NUP 19,5 6,35 7,94 1,2 CNMG 1248 12412 1,2 12416 1,6 1668 16612 1,2 16616 1,6 1968 19612 m 19,5 6,35 7,94 1,2 19616 m 1,6 Euro stock m Japan stock CNMG 1248 12412 1,2 12416 m m 1,6 16612 1,2 16616 1,6 19616 19,5 6,35 7,94 1,6 CNMG 1244 NUX 1248 NUX 12412 NUX 1,2 12416 NUX 1,6 1668 NUX 16612 NUX 1,2 16616 NUX 1,6 1968 NUX 19612 NUX 19,5 6,35 7,94 1,2 19616 NUX 1,6 CNMG 1248 NMX 12412 NMX 1,2 12416 NMX 1,6 1668 NMX 16612 NMX 1,2 16616 NMX 1,6 19612 NMX 1,2 19,5 6,35 7,94 19616 NMX 1,6 CNMM1248 NMP 12412 NMP 1,2 12416 NMP m 1,6 1668 NMP 16612 NMP 1,2 16616 NMP 1,6 16624 NMP 2,4 1968 NMP 19612 NMP m 1,2 19,5 6,35 7,94 19616 NMP m 1,6 19624 NMP m 2,4 25724 NMP m 25,4 7,94 9,2 2,4 25924 NMP m 25,4 9,52 9,2 2,4 CNMM1248 NHG 12412 NHG 1,2 1668 NHG 16612 NHG 1,2 16616 NHG 1,6 19612 NHG 1,2 19616 NHG 19,5 6,35 7,94 1,6 19624 NHG m 2,4 CNMM1248 NHP 12412 NHP 1,2 1668 NHP 16612 NHP 1,2 16616 NHP 1,6 1968 NHP 19612 NHP 1,2 19,5 6,35 7,94 19616 NHP 1,6 19624 NHP 2,4 CNMM19616 NHU 19,5 6,35 7,94 1,6 25924 NHU 25,4 9,52 9,2 2,4 CNMX 1248 L 1248 R 4

/// Negative Type Inserts 55 Diamond Type 55 Diamond Type Euro stock m Japan stock DNMG 1544 NFL m 1548 NFL m 1564 NFL m 12,7 6,35 5,16 1568 NFL m DNMG 1144 NLU 9,525 4,76 3,81 1148 NLU 1544 NLU m m 1548 NLU m m 15412 NLU m m 1,2 1564 NLU 1568 NLU 12,7 6,35 5,16 15612 NLU 1,2 DNMG 1144 NSU 9,525 4,76 3,81 1148 NSU 1544 NSU m m m 1548 NSU m m m 15412 NSU m m 1,2 1564 NSU m 1568 NSU m 12,7 6,35 5,16 15612 NSU m 1,2 DNMG 1148 NSE 9,525 4,76 3,81 1544 NSE m m m 1548 NSE m m m 15412 NSE m m m 1,2 1564 NSE 1568 NSE 12,7 6,35 5,16 15612 NSE 1,2 DNMG 1144 NGU m 1148 NGU m 9,525 4,76 3,81 11412 NGU 1,2 1544 NGU m m m 1548 NGU m m m 15412 NGU m m m 1,2 1564 NGU 1568 NGU 12,7 6,35 5,16 15612 NGU 1,2 DNMG 1544 NGE m m m 1548 NGE m m m 15412 NGE m m m 1,2 1564 NGE 1568 NGE 12,7 6,35 5,16 15612 NGE 1,2 15616 NGE m 1,6 DNMG 1544 NUP m m 1548 NUP m m 15412 NUP m m 1,2 1564 NUP 1568 NUP 12,7 6,35 5,16 15612 NUP 1,2 DNMG 1548 m m m 15412 m m m 1,2 15416 m m m 1,6 1568 15612 12,7 6,35 5,16 1,2 15616 1,6 DNMG 1568 15612 12,7 6,35 5,16 1,2 15616 1,6 DNMG 1148 NUX m 9,525 4,76 3,81 1544 NUX m m m 1548 NUX m m m 15412 NUX m m m 1,2 1564 NUX 1568 NUX m 12,7 6,35 5,16 15612 NUX m 1,2 15616 NUX 1,6 DNMG 1548 NMX m m 15412 NMX m m 1,2 1568 NMX 12,7 6,35 5,16 15612 NMX 1,2 DNMM1544 NMP m m 1548 NMP m m m 15412 NMP m m m 1,2 1564 NMP 1568 NMP 12,7 6,35 5,16 15612 NMP 1,2 15616 NMP m 1,6 DNMM1564 NHG 1568 NHG 12,7 6,35 5,16 15612 NHG 1,2 15616 NHG 1,6 DNMM1544 NHP m 1548 NHP m 15412 NHP m 1,2 1568 NHP 12,7 6,35 5,16 15612 NHP 1,2 DNMX 1564 NSEW 1568 NSEW 12,7 6,35 5,16 15612 NSEW 1,2 DNMX 1568 R 12,7 6,35 5,16 1568 L Square Type SNMG 1248 NLU m 12412 NLU m 1,2 SNMG 1248 NSU m SNMG 1248 NSE m 12412 NSE m 1,2 SNMG 934 NGU m 9,525 3,18 3,81 938 NGU m m 1244 NGU 1248 NGU 12412 NGU 1,2 12416 NGU 1,6 15612 NGU m m 1,2 SNMG 1248 NGE 12412 NGE 1,2 12416 NGE 1,6 SNMG 1244 NUP 1248 NUP 12412 NUP 1,2 5

/// Negative Type Inserts Square Type Triangle Type SNMG 1248 12412 1,2 12416 1,6 15612 m 1,2 15616 m 1,6 19612 1,2 19,5 6,35 7,94 19616 1,6 SNMG 1248 12412 1,2 19616 19,5 6,35 7,94 1,6 SNMG 1248 NUX 12412 NUX 1,2 12416 NUX 1,6 19612 NUX m 1,2 19,5 6,35 7,94 19616 NUX m 1,6 SNMG 1248 NMX 12412 NMX 1,2 12416 NMX 1,6 15612 NMX 1,2 15616 NMX 1,6 19612 NMX 1,2 19,5 6,35 7,94 19616 NMX 1,6 SNMM 1248 NMP 12412 NMP m 1,2 12416 NMP m 1,6 1242 NMP 2, 15612 NMP 1,2 15616 NMP 1,6 19612 NMP 1,2 19616 NMP 19,5 6,35 7,94 1,6 19624 NMP 2,4 25724 NMP m m 25,4 7,94 9,2 2,4 25924 NMP m m 25,4 9,52 9,2 2,4 31924 NMP m m 31,75 9,52 8,8 2,4 SNMM 1248 NHG 12412 NHG 1,2 12416 NHG 1,6 15612 NHG 1,2 15616 NHG m 1,6 19612 NHG m 1,2 19616 NHG m 19,5 6,35 7,94 1,6 19624 NHG 2,4 SNMM 1248 NHP 12412 NHP 1,2 12416 NHP 1,6 15612 NHP 19612 NHP 1,2 19616 NHP 19,5 6,35 7,94 1,6 19624 NHP 2,4 25724 NHP m m 25,4 7,94 9,2 2,4 25924 NHP m m 25,4 9,52 9,2 2,4 31924 NHP m m 31,75 9,52 8,8 2,4 SNMM 25724 NHW m 25,4 7,94 9,2 2,4 25924 NHW m 25,4 9,52 9,2 2,4 31924 NHW m 31,75 9,52 8,8 2,4 SNMM 25724 NHU m 25,4 7,94 9,2 2,4 25924 NHU m 25,4 9,52 9,2 2,4 31924 NHU m 31,75 9,52 8,8 2,4 Euro stock m Japan stock TNMG 1644 NFL m 1648 NFL m 9,525 4,76 3,81 TNMG 1644 NLU 1648 NLU 9,525 4,76 3,81 16412 NLU 1,2 TNMG 1644 NSU m 1648 NSU m 9,525 4,76 3,81 16412 NSU 1,2 TNMG 1644 NSE m 1648 NSE m 9,525 4,76 3,81 16412 NSE m 1,2 2244 NSE m 2248 NSE m TNMG 1644 NGU 1648 NGU 9,525 4,76 3,18 16412 NGU 1,2 16416 NGU 1,6 2244 NGU m 2248 NGU m m 22412 NGU m m 1,2 TNMG 1644 NGE m 1648 NGE 9,525 4,76 3,18 16412 NGE 1,2 2248 NGE TNMG 1644 NUP 1648 NUP 9,525 4,76 3,18 16412 NUP 1,2 2248 NUP m m 22412 NUP m m 1,2 TNMG 1648 9,525 4,76 3,18 16412 1,2 2248 m 22412 m 1,2 22416 m 1,6 27612 m m 1,2 27616 m 1,6 TNMG 1648 9,525 4,76 3,18 16412 1,2 TNMG 1644 NUX m 1648 NUX m 9,525 4,76 3,18 16412 NUX m 1,2 2248 NUX m m 22412 NUX m m 1,2 TNMG 1648 NMX 9,525 4,76 3,18 16412 NMX 1,2 2248 NMX m m 22412 NMX m m 1,2 TNMM 1648 NMP 16412 NMP m 9,525 4,76 3,18 1,2 16416 NMP 1,6 2248 NMP m 22412 NMP m 1,2 22416 NMP m 1,6 TNMM 1648 NHG 16412 NHG 9,525 4,76 3,18 1,2 16416 NHG 1,6 2248 NHG m 22412 NHG m 1,2 22416 NHG m 1,6 TNMM 1648 NHP m 9,525 4,76 3,18 16412 NHP m 1,2 22412 NHP m 1,2 22416 NHP 1,6 6

/// Negative Type Inserts 35 Diamond Type Trigon Type VNMG 1644 NFL m 9,525 4,76 3,81 1648 NFL m WNMG 844 NFL m 848 NFL m VNMG 1644 NLU 9,525 4,76 3,81 1648 NLU VNMG 1644 NSU m 9,525 4,76 3,81 1648 NSU m VNMG 1644 NSE m 9,525 4,76 3,81 1648 NSE m VNMG 1644 NGU m 1648 NGU m 9,525 4,76 3,81 16412 NGU 1,2 VNMG 1648 NGE 9,525 4,76 3,81 VNMG 1644 NUP 9,525 4,76 3,81 1648 NUP VNMG 1644 NUX m 1648 NUX m 9,525 4,76 3,81 16412 NUX m 1,2 WNMG 844 NLU 848 NLU 8412 NLU 1,2 WNMG 644 NLUW 9,525 4,76 3,81 648 NLUW 844 NLUW 848 NLUW 8412 NLUW 1,2 WNMG 644 NSU m 9,525 4,76 3,18 648 NSU m 844 NSU m 848 NSU m 8412 NSU m 1,2 WNMG 844 NSE m 848 NSE m 8412 NSE m 1,2 WNMG 844 NSEW 848 NSEW 8412 NSEW 1,2 WNMG 644 NGU 648 NGU 9,525 4,76 3,81 6412 NGU 1,2 844 NGU 848 NGU 8412 NGU 1,2 WNMG 848 NUGW 8412 NUGW 1,2 Main Chipbreakers (Neg. Type) Depth of Cut (mm) 3 2 1 NSE NSU NGE NGU,2,6 Feed Rate (mm/rev) WNMG 648 NGE 9,525 4,76 3,81 6412 NGE 1,2 848 NGE 8412 NGE 1,2 8416 NGE 1,6 WNMG 848 NUP 8412 NUP 1,2 WNMG 844 NUX m 848 NUX 8412 NUX 1,2 WNMG 648 9,525 4,76 3,81 6412 1,2 848 8412 1,2 8416 1,6 WNMG 648 9,525 4,76 3,81 6412 1,2 848 8412 1,2 8416 1,6 WNMG 848 NMX 8412 NMX 1,2 WNMM 848 NHG 8412 NHG 1,2 WNMM 848 NMP 8412 NMP 1,2 Euro stock m Japan stock 7

/// Positive Type Inserts 8 Diamond Type Square Type Relief Angle CCMT 622 NLU m 6,35 2,38 2,8,2 624 NLU m 9T34 NLU 9,525 3,97 4,4 9T38 NLU CCMT 9T34 NLUW 9,525 3,97 4,4 9T38 NLUW CCMT 622 NSU m,2 624 NSU m 6,35 2,38 2,8 628 NSU m 9T32 NSU m,2 9T34 NSU m 9,525 3,97 4,4 9T38 NSU m 1244 NSU m 12,7 4,76 5,5 1248 NSU m CCMT 624 NSK 6,35 2,38 2,8 628 NSK 9T34 NSK 9,525 3,97 4,4 9T38 NSK 1244 NSK 12,7 4,76 55 1248 NSK CCMT 9T34 9,525 3,97 4,4 9T38 11 CPMT 824 NSU m m m 7,94 2,38 3,4 828 NSU m m m 934 NSU m m m 9,525 3,18 4,4 938 NSU m m m 55 Diamond Type DCMT 722 NLU 6,35 2,38 2,8,2 724 NLU 11T32 NLU,2 11T34 NLU 9,525 3,97 4,4 11T38 NLU DCMT 722 NSU m,2 724 NSU m 6,35 2,38 2,8 728 NSU m 11T32 NSU m,2 11T34 NSU m 9,525 3,97 4,4 11T38 NSU m DCMT 724 NSK 6,35 2,38 2,8 728 NSK 11T34 NSK 11T38 NSK 9,525 3,97 4,4 11T312 NSK 1,2 DCMT 11T34 9,525 3,97 4,4 11T38 Relief Angle 11 SCMT 9T34 NLU 9,525 3,97 4,4 9T38 NLU SCMT 9T34 NSU 9,525 3,97 4,4 9T38 NSU 1244 NSU m 12,7 4,76 5,5 1248 NSU SCMT 9T34 NSK 9,525 3,97 4,4 9T38 NSK 1244 NSK 1248 NSK 12,7 4,76 5,5 12412 NSK 1,2 SCMT 9T38 9,525 3,97 4,4 1248 12,7 4,76 5,5 SPMT 934 NSF 12,7 4,76 5,5 938 NSF SPMR 934 NSF m m 9,525 3,18-938 NSF 11 1234 NSF 1238 NSF 12,7 3,18-12312 NSF 1,2 3 Square Type (without ) Main Chipbreakers (Pos. Type) Euro stock m Japan stock Round Type RCMT 13M NRX 1 3,18 3,6-1T3M NRX 1 3,97 3,6-124M NRX 12 4,76 4,2-166M NRX 16 6,35 5,2-26M NRX 2 6,35 6,5-257M NRX 25 7,94 7,2 - RCMX 13M NRP m 1 3,18 3,6-124M NRP m 12 4,76 4,2-166M NRP m 16 6,35 5,2-26M NRP m 2 6,35 6,5-257M NRP m m 25 7,94 7,2-329M NRP m m 32 9,52 9,5 - Depth of Cut (mm) 2 1 NSU NLU,2 Feed Rate (mm/rev) 8

/// Positive Type Inserts Triangle Type Relief Angle TCMT 1124 NLU m 6,35 2,38 2,8 1128 NLU m TCMT 1124 NSU m 6,35 2,38 2,8 1128 NSU m 16T34 NSU m 9,525 3,97 4,3 16T38 NSU m TCMT 1124 NSK 6,35 2,38 2,8 1128 NSK 16T34 NSK 16T38 NSK 9,525 3,97 4,3 16T312 NSK 1,2 TPMT 824 NLU 4,76 2,38 2,3 1134 NLU 6,35 3,18 3,3 1138 NLU TPMT 1132 NSU m m,2 1134 NSU m 6,35 3,18 3,3 11 1138 NSU m 1644 NSU m 9,525 4,76 4,3 1648 NSU m TPMT 1134 m 6,35 3,18 3,3 1138 m 11 1644 m 9,525 4,76 4,3 1648 m TPMH 1134 NSF 6,35 3,18 3,3 1138 NSF 11 TPMT 1644 NSF 9,525 4,76 4,3 1648 NSF 35 Diamond Type Relief Angle VBMT 1134 NLU m m 6,35 3,18 2,8 5 1664 NLU 9,525 4,76 4,4 1648 NLU VBMT 1124 NSU 6,35 2,38 2,8 1128 NSU 1134 NSU 5 6,35 3,18 2,8 1138 NSU 1644 NSU m 9,525 4,76 4,4 1648 NSU m 5 VBMT 1124 NSK 6,35 2,38 2,8 1128 NSK 1644 NSK 1646 NSK,6 9,525 4,76 4,4 1648 NSK 16412 NSK 1,2 5 VBMT 1648 9,525 4,76 4,4 VCMT 1644 NSU m 9,525 4,76 4,4 1648 NSU m VCMT 1644 NSK 9,525 4,76 4,4 1648 NSK Euro stock m Japan stock Triangle Type (without ) TPMR 1134 NSF 6,35 3,18-1138 NSF 11 1634 NSF 1638 NSF 9,525 3,18-16312 NSF 1,2 Special Type Inserts Negative Insert for T-REX TRM 55174 LU 55178 LU 1, 5, - 551712 LU 1,2 TRM 55174 SU m 55178 SU m 1, 5, - 551712 SU m 1,2 TRM 55174 GU 55178 GU 1, 5, - 551712 GU 1,2 9

/// Recommended Cutting Conditions Low Carbon Steel (Below HB18) Carbon and Alloy Steel (Above HB18) Insert Specification and Chipbreaker Recommended Cutting Conditions f v c (m/min) (mm/rev) (mm) a p Insert Specification and Chipbreaker Recommended Cutting Conditions f v c (m/min) (mm/rev) (mm) a p CC 9.. CN 12.. DC 11.. DN 11.. DN 15.. SN 12.. TN 16.. WN 6.. WN 8.. CN 16.. SN 15.. CN 19.. DN 19.. SN 19.. TN 22.. NLU NSU 37 (25-5) NSE NGU NUX 35 (25-45) NGE NMP NHG NGU NUX NGE NMP NHG NMP NHG 31 (2-4) 29 (17-43) 29 (17-43) 26 (14-36) 22 (14-29) 26 (14-36) 22 (14-29) 19 (12-26) 22 (14-29) 19 (12-26) 25 (15-35) 23 (15-3) 2 (13-28) 18 (1-26) 2 (13-28) 18 (1-26) 16 (8-24) 18 (1-26) 16 (8-24) 2 (12-3) 2 (12-3) 18 (1-25) 15 (1-2) 18 (1-25) 15 (1-2) 13 (8-18) 15 (1-2) 13 (8-18),2 (,1-) 1,3 (,5-2,),3 (,1-5),3 (,1-5) 2,2 (-5,) (,1-,6),35 (,2-,6) 5 (,2-,7) (,35-) 3, (1,8-6,) 3, (1,-6,) (3,-8,),3 (,15-5) 3,5 (-5,) (,1-,6) (,2-,6) 5 (,2-,7),6 (,35-) (,2-,6) 5 (,2-,7) (,35-) (1,8-6,) (1,5-7,) 5, (3,-8,) 5, (1,8-6,) (2,-8,) 6,5 (3,-9,) CC 9.. CN 12.. DC 11.. DN 11.. DN 15.. SN 12.. TN 16.. WN 6.. WN 8.. CN 16.. SN 15.. CN 19.. DN 19.. SN 19.. TN 22.. NLU NSU 35 (25-5) NSE NGU NUX 32 (25-45) NGE NMP NHG NGU NUX NGE NMP NHG NMP NHG 28 (15-4) 26 (17-36) 25 (15-35) 23 (13-33) 14 (1-23) 19 (13-25) 16 (1-22) 14 (9-2) 16 (1-22) 14 (9-2) 21 (12-3) 18 (1-27) 15 (8-23) 13 (6-2) 16 (1-23) 14 (8-21) 12 (7-18) 14 (8-21) 12 (7-18) 18 (12-25) 15 (1-2) 13 (8-18) 1 (7-16) 13 (9-17) 11 (7-15) 1 (6-14) 11 (7-15) 1 (6-14),2 (,1-) 1,3 (,5-2,),3 (,1-5),3 (,1-5) 2,2 (-5,) (,1-,6),35 (,2-,6) 5 (,2-,7) (,35-) 3, (1,8-6,) 3, (1,-6,) (3,-8,),3 (,15-5) 3,5 (-5,) (,1-,6) (,2-,6) 5 (,2-,7),6 (,35-) (,2-,6) 5 (,2-,7) (,35-) (-6,) (1,5-7,) 5, (3,-8,) 5, (1,8-6,) (2,-8,) 6,5 (3,-9,) Application Examples 21NiCrMo2 (HB212), Sleeve, Roughing OD Turning C45 (HB>235), Axle shaft, Roughing OG Turning NGUW 61 pcs/c A 51 pcs/c 2 pcs/c A 195 pcs/c 7 High speed cutting and stable higher tool life. 3 Dry cutting with reliable tool life. Number of parts (pcs/c) 6 5 Cutting Data: CNMG1248 v c=457m/min f=,36mm/rev a p=1,5mm wet Number of parts (pcs/c) 2 1 Cutting Data: DNMG15612 v c=228-254m/min f=5mm/rev a p=3,mm dry A A NGUW shows excellent crater wear resistance against competitor P5 grade under high speed. shows excellent crater wear resistance and achieves stable tool life under dry condition. 1

/// Application Examples Ck53, CVJ (constant velocity joints) Outer Race Long tool life in dry cutting applications. In dry machining, provides superior wear resistance compared to competitor s grade (P1 coating) and has achieved 1,5 times longer tool life. 1 5 DNMG15612NGE v c=27m/min, f=,35 ~,38mm/rev, a p=1,5mm, dry C45, Coupling On a par with P5 grade. In high feed cutting, provides superior wear resistance compared to competitor s grade (P5 coating) and has achieved 2,4 longer tool life. 1,5x tool life 2,4x tool life P1 3 15 SNMG15616 v c=175m/min, f=,66mm/rev, a p=2,6mm, wet P5 15CrMo5, Hub Long tool life in rough cutting of mill-scaled work. In rough cutting of mill-scaled work, provides superior wear resistance and cutting edge stability compared to competitor s grade (P1 coating) and has achieved 1,4 times longer tool life. 5 4 3 2 1 DNMG15612NGE v c=24m/min, f=,35 ~ 5mm/rev, a p=1,5 ~ 3,mm, wet 1,4x tool life P1 C45, Hub Long tool life in rough cutting of mill-scaled work. In rough cutting of mill-scaled work, provides superior wear resistance compared to competitor s grade (P1 coating) and has achieved 1,5 times longer tool life. 15 1 5 WNMG8412NGU v c=25m/min, f=mm/rev, a p=1,5mm, wet 1,5x tool life P1 Ck45, Compact Knuckle No sudden breakages and significantly improved stability with 2,5x tool life. 15CrMo5, Turbine Hub Low alloy steel and good finishing. Stable cutting with 1,8x tool life. 1 5 2,5x tool life WNMG8412NLU v c=192m/min, f=5mm/rev, a p=1, ~ 2,mm, wet Conventional P1 1 5 CNMG1248NGU v c=2m/min, f=,25mm/rev, a p=2,mm, wet 1,8x tool life Conventional P2 34CrMo4, Balancer High reliability in interrupted cutting with 1,7x tool life. 25CrMo4, Gear Good wear resistance in high-feed conditions with 1,8x tool life. WNMG848NGU v c=22m/min, f=,18mm/rev, a p=1,mm, wet 6 3 1,7x tool life Conventional P2 3 2 1 CNMG1248 v c=22m/min, f=,5mm/rev, a p=5mm, wet 1,8x tool life Conventional P2 11

/// Application Examples C55, Hub Unit 2Cr4, Pinion Gear Long tool life in interrupted and continuous cutting. offers reduced chipping compared to competitor s grade (P3) in both continuous and interrupted cutting to give 3x tool life. 15 1 5 3x tool life Stable long tool life in heavy interrupted cutting. In heavy interrupted cutting of gears, provides less abnormal damage compared to conventional grade (AC3) and has achieved stable tool life that is 3 times longer. 15 1 5 3x tool life DNMG15612NUX v c=15m/min, f=,25mm/rev, a p=1,, wet P3 SNMG12412NUX v c=17m/min, f=,35mm/rev, a p=1,5mm, wet AC3 C5, Machine Component 15CrMo5, Cam Shaft Improved efficiency and long tool life. On par with P2 grade. provides cutting speed that ist 25% faster than competitor s grade (P3 coating) and achieves 2,3 times longer tool life. 1 5 2,3x tool life In comparison with competitor s grade (P2 coating) which suffered from sudden beakages leading to unstable tool life (3 to 7 workpieces), provides stable tool life that is 3 times longer (14 to 16 workpieces). 15 1 5 3x tool life CNMG12412 v c=12 ~ 15m/min, f=,25mm/rev, a p=1,5mm, wet P3 DNMG1568NGU v c=22m/min, f=,25mm/rev, a p=1,mm, wet P2 (Germany) SUMITOMO ELECTRIC Hartmetall GmbH Siemensring 84, D - 47877 Willich Tel. +49()2154 4992-, Fax +49()2154 4172 e-mail: Info@SumitomoTool.com Internet: www.sumitomotool.com Distributed by: (UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK Tel. +44()1844 34281, Fax: +44()1844 342415 e-mail: enquiries@sumitomo-hardmetal.co.uk Internet: www.sumitomo-hardmetal.co.uk E-118-11/13-MD-LU 12