REPAIR PARTS GCSS 96% PSC Counter Flow Furnace GCSS960402BNAA GCSS960603BNAA GCSS960804CNAA GCSS9005CNAA GCSS9205DNAA nufacturing Company, L.P. 5 San Felipe, Suite 500 www.amana-hac.com www.amana-hac.com This manual is to be used by qualified technicians only. This manual replaces RP-G2004. 2014 Goodman Company, L.P. 5 San Felipe St., Suite 500 Houston, TX 77056 www.goodmanmfg.com www.amana-hac.com October 2014
Important Information Index Functional s List Illustration and s...... 3 4-11 Views shown are for parts illustrations only, not servicing procedures Rev A: Updates to pressure switches, front covers, drain bag and blower information. Text Codes: AR - As Required NA - Not Available - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Goodman Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Goodman Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Goodman Company, L.P. 7401 Security Way Houston, Texas 77040 877-254-4729-Telephone 713-863-2382-Facsimile For assistance outside the U.S.A. contact: International Division Goodman Company, L.P. 7401 Security Way Houston, Texas 77040 713-8-2500-Telephone 713-863-2382-Facsimile 2 www.goodmanmfg.com www.amana-hac.com
Functional s 0163F00017 BECKETT BURNER (QTY A/R) 0271F00 BLOWER SHELL & WHEEL ASSY (M4) 0271F00163 BLOWER SHELL & WHEEL ASSY (M5) 0150M00043 BLOWER WHEEL 10 X 8 (M1, M2) CAP125000370LA CAP, 12.5 MFD/370V/OVAL (M1, M2) CAP200000370LA CAP, 20 MFD/370V/OVAL (M3) CAP150000370LA CAPACITOR 15/370V (M4, M5) 0130F00010 FLAME SEOR 0M00037 GAS VALVE 0257F00285 HEAT EXCHANGER ASSY (M1) 0257F00294 HEAT EXCHANGER ASSY (M5) 0257F00359 HEAT EXCHANGER ASSY (M3) 0257F00358 HEAT EXCHANGER ASSY (M2) 0257F003 HEAT EXCHANGER ASSY. (M4) 10690402 INTERLOCK SWITCH 0130F00123 MANUAL RESET LIMIT - ROS (M1, M2) 10123539 MANUAL RESET LIMIT - ROS (M4, M5) 10123534 MANUAL RESET LIMIT 220ºF (M3) 01F00038 MOTOR, 1/2 HP (M3) 01F00027 MOTOR, 1/3HP, 4SP, 6PL (M1, M2) 01F000 MOTOR, 3/4 HP (M4, M5) 0171M00001 MOTOR-ID, BLOWER PCBBF135 PCB, IGNITION, HSI, INTEG 0130F00476 PRESSURE SWITCH (-.1 / -.85) (M5) 0130F00484 PRESSURE SWITCH (-.08 / -1.49) (M1) 0130F00477 PRESSURE SWITCH (-.1 / -1.27) (M2, M3, M4) 20162903 PRIMARY LIMIT - BLUE (M4) 0130F00038 PRIMARY LIMIT - LT BLUE 120º (QTY 2) 20162906 PRIMARY LIMIT - WHITE (M5) 0130F00071 PRIMARY LIMIT SWITCH (M3) 20162901 PRIMARY LIMIT-RED (M1, M2) 0130F00008 SINI IGNITOR 0130M00140 TRAFORMER, 120V TO 24V,40VA SPECIAL PARTS 0F00000P GOODMAN NAMEPLATE Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA www.goodmanmfg.com www.amana-hac.com 3
Cabinet 4 www.goodmanmfg.com www.amana-hac.com
Cabinet Image 1: 121 141 191 191 191 201 201 201 281 1 1 1 341 341 341 351 351 351 441 451 491 501 521 601 1 741 Image 2: 12 22 0154F00024 0154F00025 0F00046 0121F00291DG 0121F00292DG 0121F00293DG 0121F00288DG 0121F00289DG 0121F00290DG B1392139 0154F00020 0154F00021 0154F00022 0270F025 0270F03515 0270F03516 0270F026 0270F027 0270F03514 0F00064 M0501301 M0570808 M0570806 0M00027 B1392021 0163M00049 B1392104 M00345 M0570807 M0209730 0F00000P 0270F041 0270F039 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA GASKET (QTY 2) GASKET (QTY 2) DRAIN TRAP DOOR, ACCESS 17.5 PNT (M1, M2) DOOR, ACCESS 21 PNT (M3, M4) DOOR, ACCESS 24.5 PNT (M5) DOOR, BLOWER 17.5 PNT (M1, M2) DOOR, BLOWER 21 PNT (M3, M4) DOOR, BLOWER 24.5 PNT (M5) VIEW PORT BUSHING-BLOWER DOOR (QTY 2) DECK GASKET (M1, M2) DECK GASKET (M3, M4) DECK GASKET (M5) CF DRAIN TUBE ASSY (M1, M2) CF DRAIN TUBE ASSY (M3, M4) CF DRAIN TUBE ASSY (M5) CF DRAIN TUBE ASSY (M3, M4) CF DRAIN TUBE ASSY (M5) CF DRAIN TUBE ASSY (M1, M2) PIPE, STRAIGHT CF (QTY 2) PIPE GROMMET BUTTON PLUG BUTTON PLUG (QTY 2) HOLE PLUG PLASTIC PLUG, 1" (2713-BLK) (QTY 4) HOSE CLAMP (QTY 2) UNIVERSAL BUSHING UB 875 BUTTON PLUG (QTY 2) BUTTON PLUG DECORATIVE SCREW (QTY 3) GOODMAN NAMEPLATE DRAIN PART BAG ASSY CF BAG ASSY CF www.goodmanmfg.com www.amana-hac.com 5
Blower Assembly 6 www.goodmanmfg.com www.amana-hac.com
Blower Assembly Image 1: 41 51 51 141 181 181 181 2 2 251 2 281 381 401 4 521 621 6 0271F00181 0271F00182 0271F00 0271F00163 0150M00043 764741F 764740 A4002702 10441601 10441501 CAP125000370LA CAP200000370LA CAP150000370LA 01F00038 01F00027 01F000 M02214 M0250558 M0267144 M0274008 M0282015 0130M00140 PCBBF135 0121F00464 0130F00038 B1392820 20520901 B1392021 0259F00024 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA BLOWER HSG ASSY (M1, M2) BLOWER HSG ASSY (M3) BLOWER SHELL & WHEEL ASSY (M4) BLOWER SHELL & WHEEL ASSY (M5) BLOWER WHEEL 10 X 8 (M1, M2) BLOWER BLOCK-OFF 10 X 10 (M3) BLOWER BLOCK-OFF,10X8 (M1, M2) BLOWER MOTOR GROMMET (M4, M5) MOTOR MOUNT BAND (M4, M5) MOTOR MOUNT ARM (M4, M5) CAP, 12.5 MFD/370V/OVAL (M1, M2) CAP, 20 MFD/370V/OVAL (M3) CAPACITOR 15/370V (M4, M5) MOTOR, 1/2 HP (M3) MOTOR, 1/3HP, 4SP, 6PL (M1, M2) MOTOR, 3/4 HP (M4, M5) TC SCREW (M4, M5) TC SCREW (M1, M2, M3) MACHINE SCREW (M4, M5) FLAT WASHER (M4, M5) KEPS NUT (M4, M5) TRAFORMER, 120V TO 24V,40VA PCB, IGNITION, HSI, INTEG CONTROL MOUNTING PLATE PRIMARY LIMIT - LT BLUE 120º (QTY 2) SLIT LOCK WASHER (M4, M5) CAPACITOR STRAP 1" PLASTIC PLUG (QTY 4) WIRE HARNESS - BLOWER www.goodmanmfg.com www.amana-hac.com 7
Chassis 8 www.goodmanmfg.com www.amana-hac.com
Chassis Image 1: 11 11 11 91 91 91 101 101 101 121 171 181 201 211 221 241 241 241 271 281 291 291 291 1 3 701 791 811 811 991 0121F00435DG 0121F00443DG 0121F00427DG 0121F00441 0121F00425 0121F00433 0160F00015 0160F00016 0160F00017 0121F004 0121F005 0121F006 0121F00426DG 0121F00434DG 0121F00442DG 0121F003 20179307 0160F00012 0160F00013 0160F00014 0160F00018 0159F00044 0164M00008 0164M00015 10690402 0164F00003 0164F00004 0164F00005 0171M00001 0F00037 0130F00476 0130F00484 0130F00477 0F00042 0F00043 M0326804 0154F00015 0154F00014 0154F00016 0121F00389 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA PAINTED BASE PAN-21" C (M3, M4) PAINTED BASE PAN-24.5" CF (M5) PAINTED BASEPAN,17.5" CF (M1, M2) DECK, BLOWER, 24.5 CF (M5) DECK-BLOWER, 17.5" CF (M1, M2) DECK-BLOWER, 21" CF (M3, M4) IULATION, HT EXCHANGER 17.5" (M1, M2) IULATION, HT EXCHANGER 21" (M3, M4) IULATION, HT EXCHANGER 24.5" (M5) ANGLE, DECK (M1, M2) ANGLE, DECK (M3, M4) ANGLE, DECK (M5) TOP, PAINTED FURNACE 17.5" CF (M1, M2) TOP, PAINTED FURNACE 21" CF (M3, M4) TOP, PAINTED FURNACE 24.5 CF (M5) SIDE ANGLE (QTY 2) GASKET-FA (M5) IULATION-BACK 17.5" (M1, M2) IULATION-BACK 21" (M3, M4) IULATION-BACK 24.5" (M5) IULATION, SIDE (QTY 2) HARNESS, WIRING PRESSURE HOSE, SW PRESSURE SWITCH HOSE (M1, M2) INTERLOCK SWITCH ELBOW-FLUE, 17.5" CFLOW (M1, M2) ELBOW-FLUE, 21" CFLOW (M3, M4) ELBOW-FLUE, 24.5" CFLOW (M5) MOTOR-ID, BLOWER COUPLING PRESSURE SWITCH (-.1 / -.85) (M5) PRESSURE SWITCH (-.08 / -1.49) (M1) PRESSURE SWITCH (-.1 / -1.27) (M2, M3, M4) JUNCTION BOX JUNCTION BOX LID TUBE PLUG GASKET (QTY 2) GASKET (M1, M2) GASKET (M3, M4, M5) BRACKET, DOOR SWITCH www.goodmanmfg.com www.amana-hac.com 9
Heat Exchanger / Manifold / Gas Valve 10 www.goodmanmfg.com www.amana-hac.com
Heat Exchanger / Manifold / Gas Valve Image 1: 11 21 41 51 51 51 71 81 81 81 81 81 1 1 1 1 1 141 141 141 2 2 2 2 271 271 271 371 371 371 371 0130F00008 0M00037 0163F00004 0130F00010 0130F00123 10123539 10123534 0163F00007 0163F00008 0163F00009 0163F00010 0163F00011 0163F00017 0121F00456 0121F00455 0121F00454 0121F00453 0121F00451 0121F00469 0121F00468 0121F00467 0121F00466 0121F00465 0F00030 0F00053 0F00054 0F00060 0F00063 0154F00011 0154F00012 0154F00013 0257F00285 0257F00294 0257F00358 0257F00359 0257F003 M0326804 A1781105 0121F007 0121F008 0121F009 0154F00008 0154F00009 0154F00010 20162903 20162906 0130F00071 20162901 0121F00439 0121F00355 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA SINI IGNITOR GAS VALVE ORIFICE (QTY A/R) FLAME SEOR MANUAL RESET LIMIT - ROS (M1, M2) MANUAL RESET LIMIT - ROS (M4, M5) MANUAL RESET LIMIT 220ºF (M3) MANIFOLD (M1) MANIFOLD (M2) MANIFOLD (M3) MANIFOLD (M4) MANIFOLD (M5) BECKETT BURNER (QTY A/R) BRACKET-BURNER 2 (M1) BRACKET-BURNER 3 (M2) BRACKET-BURNER 4 (M3) BRACKET-BURNER 5 (M4) BRACKET-BURNER 6 (M5) ORIFICE BRACKET-BURNER 2 (M1) ORIFICE BRACKET-BURNER 3 (M2) ORIFICE BRACKET-BURNER 4 (M3) ORIFICE BRACKET-BURNER 5 (M4) ORIFICE BRACKET-BURNER 6 (M5) COVER, FRONT (M3) COVER, FRONT (M1) COVER, FRONT (M2) COVER, FRONT (M4) COVER, FRONT (M5) GASKET, FRONT (M1, M2) GASKET, FRONT (M3, M4) GASKET, FRONT (M5) HEAT EXCHANGER ASSY (M1) HEAT EXCHANGER ASSY (M5) HEAT EXCHANGER ASSY (M2) HEAT EXCHANGER ASSY (M3) HEAT EXCHANGER ASSY. (M4) TUBE PLUG CAP-VINYL.500 COVER, REAR (M1, M2) COVER, REAR (M3, M4) COVER, REAR (M5) GASKET, REAR CVR (M1, M2) GASKET, REAR CVR (M3, M4) GASKET, REAR CVR (M5) PRIMARY LIMIT - BLUE (M4) PRIMARY LIMIT - WHITE (M5) PRIMARY LIMIT SWITCH (M3) PRIMARY LIMIT-RED (M1, M2) HEAT SHIELD - PRIMARY LIMIT SHIELD, COIL (QTY 2) www.goodmanmfg.com www.amana-hac.com 11