Replacement Parts Catalog

Replacement Parts Catalog

Replacement Parts Contents Printers Assemblies... Plastic Cover Assembly... Printer Assembly of 3... 3 Printer Assembly of 3... 4 Printer Assembly 3 of 3... 5 Front Panel Assemblies... 6 Media Supply Hubs... 7 Printhead Assembly... 8 Printhead and Printhead Cables... 9 Hardware and Small Parts of...0 I-Class Options... Thermal Transfer Option... Internal Rewind Option...3 Cutter Options...4 Cutter Tray...4 Ethernet Card Option...6 GPIO and Font Expansion Card Options...7 USB Interface Option...7 Twinax and Coax Interface Options...8 RS-4 Interface Option...8 Linear Scanner Module...9 Supply Hub/Hanger Media Retainer Kits...0 i

Replacement Parts Using this Manual Before using this manual it is important to identify the model printer you are locating parts for. Many parts are used across all models, yet some are specific to certain models. The model of printer is located on the serial label on the rear of the printer. This manual covers the following I-Class models: I-408, I-4308, I-40, I-4, I-4406, and I-4604 Serial Label For more information on ordering or becoming a DASC partner please contact: Datamax-O Neil Customer Care 407-53-5550 customercare@datamax-oneil.com Revision Listing Date Rev. Changes //08 A Initial Release 6//09 B Removed OPT78-3-0 Font Expansion Card Option Misc. text updates 9-506-0 Rev.B ii

Replacement Parts I-Class Printers Assemblies

Replacement Parts Cover Assembly 4 5 3 6 8 7 DPR5-788-0 Cover Assembly, Electronics DPR5-788-03 Cover Assembly, Electronics RFID Printers DPO6-564-0 Cover, Media, Front DPO6-7-0 Cover, Media, Front RFID Printers Does not include RFID module 3 DPO-56-0 Cover, Media, Top DPO-56-03 Cover, Media, Top RFID Printers 4 DPO6-567-0 Cover, Media, Window 5 DPO6-556-0 Cover, Media, Rear DPO6-556-0 Cover, Media, Rear RFID Printers 6 DPO6-55-0 Cover, Media Roll DPO6-55-0 Cover, Media Roll RFID Printers 7 DPO6-57-0 Cover, Filler Block DPO6-57-0 Cover, Filler Block RFID Printers 8 DPR6-559-0 Cover, Front Panel DPR6-559-0 Cover, Front Panel RFID Printers

Replacement Parts Printer Assembly of 3 6 3 4 5 DPR5-305-0 Assy, Printhead Carriage DPR78-770-0 Kit, Ribbon Idler Bushing Retainer 3 ROL5-76-04 Kit, Platen Roller 4 DPO-59-0 Tear Bar 5 DPO7-858-0 (PK)Screw, Knurled M4 X0mm 6 DPR7-836-0 Spring, Head Lift 3

Replacement Parts Printer Assembly of 3 DPR4-504-0 Assy, Media Sensor DPO78-77-0 Kit, Media Guide 4

Replacement Parts Printer Assembly 3 of 3 3 5 4 DPR5-3-00 Board, Backplane DPR5-348-00 Board, Backplane, w/ additional serial port (RFID & Scanner models) DPR78-77-0 Kit, Drive Gear 3 DPR78-773-0 Kit, Stepper Motor 4 DPR5-308-00 Power Supply DPO78-774-0 Board, Main I-408 DPO78-775-0 Board, Main I-40 5 DPO78-776-0 Board, Main I-4 DPO78-777-0 Board, Main I-4308 DPO78-778-0 Board, Main I-4406 DPO78-779-0 Board, Main I-4604 5

Replacement Parts Front Panel Assemblies DPR78-780-0 Kit, Display, Bezel, and Buttons 6

Replacement Parts Media Supply Hubs 4 3 DPR78-78-0 Assy, Media Hanger DPR78-330-0 Assy, 3"/.5" Media Supply Hub 3 DPO6-67-0 Adapter, Hub 3 4 DPR78-367-0 Assy, 40mm Media Supply Hub 7

Replacement Parts Printhead Assembly 3 4 DPO-580-0 (PK) Guide, Ribbon DPR78-78-0 Kit, Head Pressure Cam and Spring 3 DPR78-78-0 Kit, Media Width Cam 4 DPR78-783-0 (PK) Head Alignment Spring 8

Replacement Parts Printhead and Printhead Cables 3 PHD0-8-0 Printhead, 03DPI I-408, I-40, I-4 PHD0-8-0 Printhead, 300DPI I-4308 PHD0-08-0 Printhead, 406DPI I-4406 PHD0-09-0 Printhead, 600DPI I-4604 DPR3-46-0 Printhead Power Cable 3 DPR3-47-0 Printhead Data Cable 9

Replacement Parts Hardware and Small Parts of 9 7 4 3 4 5 0 3 8 9 0 5 6 7 8 6 4 9 7 8 5 6 3 30 # Part# Description DPO3099 (50PK) Screw, 4-40x3/8, PHD DPO30939 (5PK) Screw, M3X.5 3 DPO0-903-0 (50PK) Screw, M4x6, PHD 4 DPO0-903-0 (50PK) Screw, M4x8, PHD 5 DPO0-903-03 (50PK) Screw, M4x0, PHD 6 DPO0-903-04 (50PK) Screw, M4x, PHD 7 DPO0-903-06 (5PK) Screw, M4x5, PHD 8 DPO0-903-08 (5PK) Screw, M4x0, PHD 9 DPO0-830-0 (5PK) Screw, M3x0, PHP 0 DPO0-3030-0 (50PK) Screw, M4X6 PHD DPO0-976-0 (50PK) Set Screw, M3x8 DPO0-984-0 (50PK) Screw, M4x8, FHD 3 DPO0-3030-0 (50PK) Screw, M4x8, PHD 4 DPO0-04-0 (50PK) WASHER, #8, FLAT, 5 DPO0-90-0 (50PK) Washer FLAT 4.3MM ID, # Part# Description 6 DPO0-3-3 (50PK) WASHER, FLAT 7 DPO0-904-0 (50PK) WASHER, FLAT NYLON,.50 X.8 8 DPO0-35-0 (5PK) Washer,.75 IDX.66 OD X.06T 9 DPO0-975-0 (5PK) WASHER, FLAT, 0 DPO0-0009-0 (50PK) WASHER, #4, LOCK DPO0-056-0 (50PK) WASHER, #8, Split-Lock, DPO0-0307-0 (50PK)RING, RETAINING,.5D 3 DPO0-0563-0 (50PK) E-Ring, 3/8 4 DPO0-905-0 (50PK) Nut, Self Locking 5 DPO30944 (50PK) Nut M3 X.5 6 DPO0-4-0 (50PK) Nut M4,, 7 DPO0-3064-0 (5 PK) Nut, Self Threading 8 DPR-905-0 (5PK) Post, Idler 9 DPO0-93-0 (48PK) Foot, Stick-On, 30 DPO7-308-0 (/PK) Bearing, Flanged 0

Options I-Class Options

Options Thermal Transfer Option 5 3 4 OPT78-300- Thermal Transfer Option, CSO OPT78-300-0 Thermal Transfer Option, CSI DPR5-776- (/PK) Clutch Assembly, Ribbon Rewind 3 DPR5-768- Assy, Ribbon Supply Hub, CSI DPR5-768- Assy, Ribbon Supply Hub, CSO 4 DPR5-764-0 Assy, Take Up Hub 5 DPO78-30-0 Cover, Direct Thermal

Options Internal Rewind Option 5 4 3 7 6 8 OPT78-30-0 Internal Rewind Option DPO-5339-0 Retainer, Media 3 DPO5-864-0 Assy, Media Guide Rewinder 4 DPO-50-0 Bracket Rewind 5 DPO78-303-0 Cover, Rewind 6 DPR5-764-0 Assy, Take Up Hub 7 DPR7-860-0 (0pk) Gear, Spur, 4t 8 DPR5-80-4 (/Pk) Clutch Assembly, Media Hub 3

Options Cutter Options OPT78-95-0 Standard Cutter Option OPT78-36-0 Backing Only Cutter Option Cutter Tray OPT78-33-0 Cutter Tray Option 4

Options Peel and Present Option OPT78-444-0 Peel and Present Option 5

Options Ethernet Card Option OPT78-4-0 Wired 0/00 Ethernet Option I-408 Only OPT78-657-0 DMXNet II Ethernet Interface Kit All exc. I-408 OPT78-657-3 DMXrfNet II 80.b/g Wired/Wireless Kit All exc. I-408 6

Options GPIO and Font Expansion Card Options OPT78-56-0 GPIO Expansion Card OPT78-33-03 OPT78-34-03 OPT78-376-03 GPIO Expansion Card w/kanji Font Kit GPIO Expansion Card w/simple Chinese Font Kit Multi Expansion Card w/korean Font Kit USB Interface Option OPT78-388-0 USB Interface Option 7

Options Twinax and Coax Interface Options OPT78-305-0 Twinax Interface Option OPT78-305-0 Coax Interface Option RS-4 Interface Option OPT78-33-0 RS-4 Interface Option 8

Options Linear Scanner Module DPR7-996-0 Linear Scanner Module 9

Options Supply Hub/Hanger Media Retainer Kits OPT5-87-0 Supply Hub Media Retainer Kit For use on round hubs only. OPT3-375-0 Supply Hanger Media Retainer Kit For use on hangers only. 0