La Russia del futuro, il futuro della Russia Assolombarda, via Pantano 9, Milano 27 aprile 2015 Con il sostegno di: Saipem in the Russian Federation Dr. Daslav Brkic Senior Vice President Business and Technology Development Consigliere ANIMP P150427
Premise Over the last 20 years, Saipem has designed and executed >10 Bn of EPC projectsin the Russian Federation Demonstrating the ability to develop and build "mega" projects, in compliance with Russian Regulations, utilizinglocalcompanies and in cooperation with Russian Partners Nord Stream inaugurated in 2012 ahead of schedule The Russian market is complex Generalizations are not possible, each major project has its own numerous challenges 2
Selected Recent Saipem s "Mega Projects in the Russian Federation Blue Stream Twin Pipelines 380 km, 24 Black Sea Russia to Turkey Sakhalin II Twin Onshore Pipeline and Offshore Production System Nord Stream Twin Offshore Pipelines 1224 km, 48 Russia to Germany 3
Earlier Saipem Experience Since the nineties Novorossirsk Terminals CPC Holding CPC OilExport & Storage CPC Pipeline (PC) Beregovaya Compressor Station BLUE STREAM PIPELINE CO("BSPC") ("GAZPROM/ENI") Blue Stream Pipeline (FEED, EPC) Beregovaya Compressor Station Taneco, Tatarstan NizhnekamskRefineryExpansion (FEED and pre-epc) 4
Recent project: Filanovsky Field T&I First Stage Engineering and Installation of the offshore facilities Ice-Resistant fixed Platform IFP-1 Living Quarter Platform LQ-1 Central Processing Platform CPP Riser Platform RP No. 3 Connecting Bridges (CB). These structures were installed in two campaigns: 2013: Support Structures (SS) and pertinent piles 2014: Topsides (TS) and Bridges SS transportation in Volga River Filanovsky Field Overview 5
Current project: Filanovsky Export Pipeline Engineering, Procurement, Installation and Pre- commissioning of: One 22 Oil Export line of 121.2 km One 28 Gas Export line of 131.2 km Schedule Installation: During the 2013 & 2014 seasons Pre-commissioning: 2015 2 major Saipem vessels used: Castoro 12 - Laid the pipelines Castoro 16 - Post trenched/(covered) the pipelines 6
Current project: Baltic Ammonia & Urea BalticUrea Plant (LLC "BUP ) Koskolovo, Leningrad Region Saipem to provide: License, FEED and Open Book Estimate for new fertilizer complex: - Ammonia: 3,000 MTPD - Urea: 3,535 MTPD By the end of 2015 Final Investment Decision : 1 H 2016 7
Criticalities: Climate, accessibility 8
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Criticalities: Need for local content and local partners (1/2) Saipem Sustainability and Local Content Policies Example: Saipem Investments in the Caspian Region To conduct the business in a responsible way To create long-term value through social and economic growth To effectively involve all stakeholders Develop and invest in local project offices and assets Engineering Project Management Prefabrication Yards Procurement and Subcontracts with Local Suppliers Enhance local partnerships Develop programs for training, know-how transfer Maximize local hiring often in cooperation with regional universities Design and local construction of dedicated fleet of vessels for pipelaying and other services Development of new methodologies for shallow waters 10
Criticalities: Need for local content and local partners (2/2) Multi-center engineering, project management and execution (Sakhalin II Phase 2) Moscow Paris Milan Samara Fano Yuzhno-Sakhalinsk Saipem Operating Hubs Project Operating Centre Engineering & Procurement Offices Other Engineering Offices 11
Criticalities: Strong emphasis on environment preservation and restoration Sakhalin Project Phase II.a landmark project delivered to golf course quality! Shell CEO 2008 Safety Award 12
Criticalities: Exacting technical performances SAKHALIN II Installation of PA-B Topsides by Float-over: World record at 28,300 t 13
Criticalities: High-tech under extreme conditions Shtokman Gas Condensate Field (Proposal and studies) FPU SURF and FPU Joint Performance in Ice Performance & Maintainability of SURF for Extreme Environment & Remote Location 14
Criticalities: Huge projects with gigantic volumes and weights Nord Stream: The largest and heaviest trunkline in the world Overall pipeline (2 x 1,224 km) ~ 7 M t Total weight: ~4.9 M t 202,000 line pipes produced Steel weight: ~2,200,000 t Line Pipe Diameter 1.4 m (48 int.) Length 12.2 m Weight ~24 t Record performance Continuing operation 24/7 for over a year, no interruptions Laying on the average 2.8 3.6 km/day (6 8,000 t/day) Almost 4.5 km on record days 15
Criticalities: Continuing high tech upgrades on existing fleet Saipem 7000 upgrades for the South Stream Project J-Lay Tower pull capacity Safety clamps Carousel welding system for higher productivities Management in the tower of the new AFT System (Anti-Flooding Tool) 16
Typical project execution strategy: Development of the Russian local content plan Russian Design Institutes Russian prefabrication yards for modularization Local Content Plan Optimization of International and local standards Client suggested partners Permitting and logistics requirements 17