Samarbetande robotar och Industri 4.0 Joacim Lorentsson Ordförande Swira Försäljningschef Kuka Nordic & Baltic
Manufacturing is changing more rapidly today than at any time in recent history [and] smart, collaborative robotics have proven to be a significant and disruptive technology. January 15, 2015 By Dave Greenfield From Wikipedia, the free encyclopedia: A disruptive innovation is an innovation that helps create a new market and value networks.
Papal election 2005
Industry 4.0 är en sektor av Internet of Things (IoT) Buildings Energy Consumers@Home Healthcare Industrial (Production) Transportation Retail Public Security& Safety IT & Networks (Infrastructure for the other sectors) Germany s Industry 4.0
How automation will be impacted Megatrends New Requirements (Market Pull) Individualized Products Employees Health & Satisfaction Flexible & optimal Production Industry 4.0 (IoT for Production) New Possibilities (Technology Push) Low Cost & powerful IT, Moore s Law Internet Technology, Nielsen s Law Smart Software
IoT is all about Control and Optimize w or w/o Humans in the closed loops Apps on all Layers Human Human/Machine Interface Communication Actual Value _ C Public Cloud Layer Set Value Proprietary TSN / Ethernet Wireless / WAN _ C _ C _ C Private Cloud Layer Edge Cloud Layer Thing Layer Sensor Actuator Layer
Printer Word processor, graphical tool etc. operated by the user The printer must be programmed before it can print??? PC PC Application Handshake somehow Printer Printer Application in Printer Language Handshake somehow Communication Communication Programmed in Printer language C#, Java,?! Crazy, isn t it? Communication Configured?!
Machine or Cell HMI Programmed Configured Programmed Cell PLC Machine or Cell Controller Machine Application in Machine Language Robot Controller Robot Application in Robot Language Process Controller Process Controller Firmware Handshake via I/O-Bits Handshake via I/O-Bits Handshake via I/O-Bits Communication Communication Communication Cells, Machines Communication: Fieldbus Robots Processes Configured
The Industry 4.0 Solution Robotic as a Service Public Cloud HMIs in Smart Devices anywhere Private Cloud Edge Cloud Controller Machine Controller SOA Server Offering Machine Services Semantic Self Desc. Robot Controller SOA Server offering Movement Services Semantic Self Desc. Process Controller SOA Server Offering Welding Services Semantic Self Desc. Communication Communication Communication Communication: OPC UA, TSN, Ethernet
Dom flesta robotar i Sverige används för hantering,maskinbetjäning och svetsning!
Om man räknar antal robotar per 10.000 anställda i industrin så ligger Sverige på fjärde plats efter Korea, Japan, och Tyskland. I mitten av 90 talet låg vi tvåa efter Japan!
Sverige på 5:e plats efter Korea, Japan, Danmark och Tyskland!
Why Industry 4.0? Countries must Revitalize Manufacturing
Future scenarios Smart Factory HRC Manufacturing safety intuitive programming algorithms, sensorics, geometry Technology Clusters mechatronics process technology Professional Service Robotics Healthcare Center
Forms of human-robot collaboration No fixed guard, virtual safety fence contact not desired, unlikely (e.g. photo-electric barrier) Fixed safety fence contact not possible Robot workspace Operator workspace Shared workspace Shared workspace, but exclusive motion contact possible, but only with stationary robot e.g. in the case of industrial robot as handling assistant Shared workspace contact desired, simultaneous motion (e.g. manual guidance) Shared workspace contact not desired, but possible
Applications with the LBR iiwa The road to HRC 1 solutions Invitation to tender Quotation Order Detailed planning Installation Simulation tool (vmrk 2 ) Commissioning HRC 1 production concept Programming Factory concept Process analysis Optimization Costeffectiveness HRC 1 expertise and tools Acceptance LBR iiwa HRC 1 technology HRC 1 catalog Work safety approval
Standards for Collaborative Applications?