INSTRUCTION MANUAL GMX Modular Materials Cart System Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 5066858 REV 0 Greenlee Textron Inc. 0/
Table of Contents Description... Safety... Purpose of this Manual... Important Safety Information... GMX Multi-Purpose Material Cart... 4-5 Accessories... 4 Quick Connect Casters... 5 Quick Connect Accessories... 5 GMX-66 Push Handle with Base Shelf... 6 GMX-668 Conduit and Pipe Rack... 7 GMX-670 Master Bundler... 8 GMX-90 Wire Dispenser... 9 GMX-66 Mesh Basket... 0 GMX-66 Shelving Unit, 4-tier... Description The Greenlee GMX Modular Materials Cart System is intended for transporting and dispensing job site materials. Patent pending. Safety Safety is essential in the use of Greenlee tools and equipment. This instruction manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided. Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation for the GMX Modular Material Cart System: GMX GMX-66 GMX-668 GMX-670 GMX-90 GMX-66 GMX-66 Multi-Purpose Material Cart Push Handle with Base Shelf Conduit and Pipe Rack Master Bundler Wire Dispenser Mesh Basket Shelving Unit, 4-tier Keep this manual available to all personnel. Replacement manuals are available upon request at no charge at www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee / A Textron Company 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. Immediate hazards which, if not avoided, WILL result in severe injury or death. Keep hands and feet clear when loading and unloading material. Failure to observe this precaution may result in injury or property damage. Load and unload sides equally. Load bottom first, and unload top first. An unbalanced or top-heavy load could cause unit to tip over, causing injury and property damage. Failure to observe this precaution may result in injury or property damage. Hazards which, if not avoided, COULD result in severe injury or death. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Failure to observe this precaution may result in injury or property damage. Make sure bystanders are clear of the work area when loading and unloading material. Nearby personnel can be injured if unit falls. Do not use the wire dispenser for wire with damaged spools. Damaged spools may not turn freely and may pull over the dispenser. Use only on a hard, flat, level surface. Do not exceed the rated capacity of this tool. Failure to observe these precautions may result in injury or property damage. Use this tool for manufacturer s use only. Use other than that which is described in this manual may result in injury or property damage. Note: Keep all decals clean and legible, and replace when necessary. Greenlee / A Textron Company 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX Multi-Purpose Material Cart Height...4.6" (6.8 mm) Width...8." (7.7 mm) Length...50." (7.5 mm) Weight...4.5 lb (9.7 kg) Frame... x 4 Base 506555 Decal, identification... 5066854 Caster hook kit (includes each of hook, pin, spring) Quick Connect Casters Fork Pocket Quick Connect Accessories Accessories A B C D E F G H I Illustration Catalog No. Part No. Description Diameter Tread Dynamic Load (ea.) Total Height A CR4 5066700 4" rigid caster 4" " 800 5.6" B CS4 506670 4" swivel caster 4" " 800 5.6" C CR6 506670 6" rigid caster 6" " 900 7.50" D CS6 506670 6" swivel caster 6" " 900 7.50" E CR8 506696 8" performance rigid caster 8" " 900 9.50" F CS8 506697 8" performance swivel caster (with brake) 8" " 900 9.50" G CRT0 506694 0" all-terrain rigid caster 0" " 650 " H CST0 506695 0" all-terrain swivel caster 0" " 650 " CSBK 5066704 Caster brake kit (6" caster only) 6" I GMX-A 5066695 Base shelf 078 500784 Spray paint, oz Greenlee green Greenlee / A Textron Company 4 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX Multi-Purpose Material Cart (cont d) Quick Connect Casters. Position caster as shown in Figure.. Slide into caster groove until retained by hooks. Hook Hook Figure Figure Quick Connect Accessories. Position accessory as shown in Figure.. Slide accessory until lock tab is under frame base, and then drop into pocket until gravity hook is engaged. Gravity Hook Lock Tab Figure Figure 4 Greenlee / A Textron Company 5 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX-66 Push Handle with Base Shelf Assembly Instructions Wood Shelf. Place x 4 wood base shelf inside cart frame.. Refer to Quick Connect Accessories for handle installation. Handle Height...7" (80.5 mm) Width...8." (78.8 mm) Length...57.9" (470.6 mm) Total Weight...9 lb (5. kg) Cart Frame 4 Frame... 506580 Cap plug, x rect... 5065600 Decal, identification... 4 Wood top, ' x 4'... Greenlee / A Textron Company 6 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX-668 Conduit and Pipe Rack Conduit Tree Assembly Instructions Refer to Quick Connect Accessories for conduit tree installation. Height...55.0" (97.0 mm) Width...8." (78.8 mm) Length...48.5" (.9 mm) Total Weight...68.5 lb (. kg) Capacity Per Bin...400 lb (8.4 kg) Total (when balanced)...600 lb (75.7 kg) Cart Frame Frame... 506580 Cap plug, x rect...6 500558 Plug, -/8 round... 4 5065580 Decal, identification... 4 Greenlee / A Textron Company 7 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX-670 Master Bundler Assembly Instructions Refer to Quick Connect Accessories for master bundler end installation. Master Bundler Ends Height...6.4" (94.5 mm) Width...8." (78.8 mm) Length...48." (.7 mm) Total Weight...44 lb (0 kg) Capacity...500 lb (.9 kg) Cart Frame Frame... 506560 Decal, identification... 506580 Cap plug, x rect...4 Greenlee / A Textron Company 8 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX-90 Wire Dispenser Assembly Instructions. Refer to Quick Connect Accessories for frame end installation.. Cross arms must be placed inside retaining brackets on top of retaining pins. Note: Fasteners supplied with frame ends may be used to obtain permanent assembly.. Position spindles on cross arms and secure with fasteners. Note: Position spindles as shown in assembled view to achieve standard capacity rating. Add, remove, or reposition spindles on cross arms to achieve desired capacity. 4. Position wire guide over any x structure and secure with fasteners provided. 5. Optional extended spindles may be positioned on top cross arm to increase capacity to 4 spools of ø8" x 4." wide. Use fasteners to secure. Height...7.0" (99.8 mm) Width...5" (800. mm) Length...6.5" (6.9 mm) Weight...84.5 lb (8. kg) Capacity (without optional spindles)... 0 ø8" (457 mm) spools, 4." (60. mm) wide, 5 lb (56.7 kg) per spindle Note: All spindles must be bolted to cross arms. Spindle Note: Wire guide must be bolted to end frame. Wire Guide Cross Arm Note: Cross arm end tabs must be retained by pin on bottom and bolt on top. Frame End Retaining Bracket Retaining Pin 5 (optional) 9, 0 Frame end... Cross arm... Wire guide... 4 50669 Spindle...5 5 50669 Spindle, extended...0 6 Bolt, /4-0 x carriage...9 7 Washer, /4 flat...9 8 Nut, /4-0 Nylock...9 9 Nipple, /" conduit...4 0 Locknut, /" conduit steel...4 5000 Grip... 506580 Cap plug, x rect...6 50656 Decal, identification....0" (5 mm).0" (79 mm) 6, 7, 8 4 Greenlee / A Textron Company 9 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX-66 Mesh Basket Assembly Instructions. Place bottom panel inside cart frame with wire mesh on top side.. Refer to Quick Connect Accessories for end panel installation.. Position side panels within end panel retaining brackets on top of retaining pins in four places for each side. Secure with fasteners provided. Bottom Panel End Panel Retaining Bracket Retaining Pin Height...8" (8. mm) Width...8." (78.8 mm) Length...50." (7.5 mm) Weight End...7 lb (. kg) Side...4. lb (.0 kg) Bottom... lb (5.9 kg) Total...5.8 lb (5.5 kg) Capacity (evenly distributed)...600 lb (75.7 kg) Frame End Side Panel Note: Side frame end tabs must be retained by pin on bottom and bolt on top (8 places). 4, 5, 6 7 Frame end... Frame side... 5066695 Frame bottom... 4 Bolt, /4-0 x carriage...8 5 Washer, /4 flat...8 6 Nut, /4-0 Nylock...8 7 506580 Cap plug, x rect...4 8 5065760 Decal, identification... 8 Greenlee / A Textron Company 0 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
GMX-66 Shelving Unit, 4-tier Assembly Instructions. Place x 4 wood base shelf inside cart frame.. Refer to Quick Connect Accessories for shelf end installation.. Set top shelf on frame ends. Position as shown in assembled view. 4. Assemble middle shelves from ends as shown. Top Shelf Note: Shelves may be positioned up or down. Height...60." (59.0 mm) Width...8." (78.8 mm) Length...50." (7.5 mm) Weight Shelf...8.0 lb (.7 kg) Wood Shelf...0.0 lb (4.5 kg) End...9.0 lb (. kg) Total...5 lb (69 kg) Capacity Per Shelf...400 lb (8.4 kg) Total (evenly distributed)...600 lb (75.7 kg) Cart Frame Wood Shelf Middle Shelves Note: Install middle shelves from either end. Shelf End 4 Frame... Shelf... Wood shelf, x 4... 4 506580 Cap plug, x rect...4 5 5065780 Decal, identification... 5 Greenlee / A Textron Company 4455 Boeing Dr. Rockford, IL 609-988 USA 85-97-7070
4455 Boeing Drive Rockford, IL 609-988 USA 85-97-7070 An ISO 900 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com USA Tel: 800-45-0786 Fax: 800-45-6 Canada Tel: 800-45-0786 Fax: 800-54-85 International Tel: +-85-97-7070 Fax: +-85-97-947