POWERTECH-E 6.8L 6068 OEM Diesel Engines and Accessories Parts Catalog For Nordco Engine 600053 (JD 6068HF75) (Rev -, Last Update: 10/07) 1
PARTS ORDERING INSTRUCTIONS John Deere parts may be ordered from Superior Diesel, an authorized John Deere dealer or any John Deere engine distributor. For parts noted with an * ----- please call directly to Superior Diesel parts department: 1-888-803-9175 (EXT-159) Please have ENGINE MODEL AND SERIAL NUMBER available when ordering parts to help make sure the parts ordered and sent are correct. The serial number is located on the valve cover or behind the fuel filter. You may have to remove the plastic film that covers the serial number tags. (Rev -, Last Update: 10/07)
PARTS CATALOG FOR NORDCO Ground Hog w/ A/C & Heater SPEC for Nordco P/N 600053 INDEX PARTS ORDERING INFORMATION...Previous Page ENGINE MOUNTING ASSEMBLY... 4 UPPER HOSE SENDER TUBE... 5 A/C ASSEMBLY... 6 OIL DRAIN ASSEMBLY... 7 COOLING ASSEMBLY... 8, 9 ENCLOSURE ASSEMBLY... 10 AIR KIT ASSEMBLY... 11, 1 START RELAY ASSEMBLY... 13 INSTRUMENT ASSEMBLY... 14 EXHAUST ASSEMBLY... 15 ALTERNATORASSEMBLY... 16 AIR COMPRESSOR ASSEMBLY... 17 HEATER LOOP ASSEMBLY... 18 COMPRESSOR TURBO CHARGE KIT... 19 GOVERNOR AND FITTINGS ASSEMBLY... 0 FUEL HOOKUP ASSEMBLY... 1 AIR INTAKE EXTENSION KIT... NON-ASSEMBLY PARTS... 3, 4 ENGINE BUILD CODES... 5, 6 PARTS AT A GLANCE... 7 DIAGNOSTICS TROUBLE CODES 8-30 (Rev -, Last Update: 10/07) 3
40-00 1 3 4 5 Engine Mounting Assembly 1 SD909 Front Engine Mount 1 80-0065 Rail Side Right Extended 1 3 80-0066 Rail Side Left Extended 1 4 SD06 Post, Left Rear 1 5 SD07 Post, Right Rear 1 (Rev -, Last Update: 10/07) 4
SA1958 1 Upper Hose Sender Tube Assembly 1 SD3331 Tube, Coolant Sender 1 8-H Clamp, Hose (Rev -, Last Update: 10/07) 5
90-034 4 1 3 A/C Assembly 1 34M7189 Pin, Spring 4 AT17975 A/C Compressor, 4V Denso 1 3 8H86 Spacer 4 4 19M7873 Bolt, 8mm 1.5 x 110mm GR10.9 1 5 19M796 Bolt, M8 x 1.5 x 100 (not shown) 3 (Rev -, Last Update: 10/07) 6
FGN 1 Oil Drain Assembly 1 FGN Valve, Oil Drain 1 6685 O-Ring 1 (Rev -, Last Update: 10/07) 7
50-031 1 19 7 5 5 8 11 9 3 10 1 13 18 16 17 14 4 0 Cooling Assembly 1 15 3 13 6 1 10-0877A Radiator/CAC 1 1/4PLUG Plug, ¼ pipe 1 3 AT13740 Drain, Petcock 1 4 3-H Clamp, Hose 1 5 36-H Clamp, Hose 1 6 R18475 Hose, Lower Radiator 1 7 R18455 Hose 1 8 SD1 Rubber Mount 9 SD13 Rubber Mount Washer 6 10 SD045 Upper Left Radiator Support 1 (Rev -, Last Update: 10/07) 8
11 SD393 Radiator Support 1 1 SD13 Shock Mount 13 8-H Clamp, Hose 14 J-049-58 Washer 6 15 33093 Washer, SAE 7/8 16 5E-10000 Fan Guard, 4 1 17 50-0068 Fan Spacer 1 18 449150-4 Fan, 4 Nylon 1 19 50-0071 Pipe, Upper CAC 1 0 50-0090 Pipe, Lower CAC 1 1 P148337 Clamp, T-Bolt 94100-056 Clamp,.56 T-Bolt 6 3 R135730 Hose, Turbo Outlet 1 4 77GL-005-5 Reducer (not shown) 1 5 P53949 Hose,.5 (Rev -, Last Update: 10/07) 9
80-04 #1&1 Not Shown 6 11 9 8 3 4 5 10 7 Enclosure Assembly 1 PMF-100-KPA3 Sound Attenuation 1 80-0068 Front Wrap Extended 1 3 80-0067 Roof Extended 1 4 SD958 Lift Lug Option 5 8H153 Bushing 6 6 80-0039 Panel, Front Screen, Bolt-on 1 7 SD3101 Door, Side, 6.8 Solid w/ Cutout 1 8 SD3100 Door, Side, 6.8 Extended 1 9 SD478 Latch 4 10 1646A Handle, Black 5 ½ 4 11 SD988 Rear Panel 950 w/ Instrument Cutout 1 1 SD08 Panel, Fill 1 (Rev -, Last Update: 10/07) 10
SA1797 #1, 3, 11, 13 Not Shown 10 1 8 16 15 14 9 6 7 4 5 Air Kit Assembly 1 G13-0097 Air Cleaner 1 P01-37 Mounting Bands 3 RBX00-77 Service Indicator 1 4 1/8CLOSENIP Nipple 1 5 1/8TEE Tee, 1/8 Male Black 1 6 EX-60 Pre-Cleaner, Centri, 6 Diameter 1 7 SD913 Adapter, 6 ID/ODX 8 1 8 94100-0616 Clamp, T-Bolt 1 9 P1-148 Elbow, 5X4 1 10 P10-5545 Elbow, 45, Rubber 1 11 J009648 Adapter 4-3 OD-OD 1 1 P105544 45 Elbow 3 1 (Rev -, Last Update: 10/07) 11
13 4901 Tube, 4 OD Aluminized Exhaust 8 14 PM3316656S Clamp, 3 ½ T-Bar 15 PM3316658S Clamp, 4 ½ T-Bar 3 16 PM3316660S Clamp, 5 ½ T-Bar 1 (Rev -, Last Update: 10/07) 1
70-035 3 4 7 5 6 Start Relay Assembly 1 1 SD746 Relay Mount, 1-104 1 AT71088 4V Relay 1 3 70-016 Wire Ground 1 4 SD3446 Harness, for Starter 1 5 70-1N406 Diode, 1A 600V 1 6 3507 Boot, Red, 8 to Gauge Wire 1 7 R30964 Cover 1 (Rev -, Last Update: 10/07) 13
70-034 #1 Not Shown 6 5 4 3 Instrument Assembly 1 TM-1A-30 R/QC Sender, Temperature 30 Degree 1 SM-B-1 F/QC Switch, Oil Pressure 1 3 SPV-A-15R/8-3 Switch, Vacuum 1 4 3507 Boot, Red, 8 to Gauge Wire 5 R30964 Cover 6 SD3059 Wire, Alternator Ground 1 (Rev -, Last Update: 10/07) 14
SA1799 4 8 3 7 1 6 5 Exhaust Assembly 1 60-0035 Sleeve, exhaust 1 M090594 Muffler 1 3 P0660 Exhaust Clamp, 4 3 4 SD549 Bracket, Upper Muffler 1 5 SD550 Bracket, Muffler 6 SD3376 Exhaust Elbow, 90 & 45 Cut 1 7 X00448 Seal Clamp 1 8 4901 Exhaust, 4 Tube 36 (Rev -, Last Update: 10/07) 15
SA1445 1 3 6 5 4 Alternator Assembly 1 SD445 Alternator, 4V, 90 Amp 1 SD55 Alternator Support Bracket, Lower 1 3 R18859 Pulley 1 4 SD56 Alternator Support Bracket, Upper 1 5 19H389 1/F6U8 1 6 14H865 Nut 1 (Rev -, Last Update: 10/07) 16
SA1699 6 4 5 8 1 3 Air Compressor Assembly 7 1 3918340 Gasket, Air Compressor 1 R85145 Cover 1 3 R96935 Gasket 1 4 51M704 O-Ring, Code Part 1 5 RE50394 Air Compressor Installation Kit 1 6 RE66568 Air Compressor 1 7 SD95 Stud 8 SD953 Bracket, Compressor 1 (Rev -, Last Update: 10/07) 17
SA496 6 4 3 5 7 8 1 Heater Loop Assembly 1 SD04 Adapter, Heater Hose Shutoff 01T-8-8 Tee, Street 3 1/X3/8RB Reducer, Bushing 4 1/X90STEL Street, Elbow 1 5 SD139 Adapter, ½ NPT 1 6 SD18 Male, 18mm to ½ Pipe Female 1 7 SD961 Adapter, 11/16-16X1/NPT Male 8 6685 O-Ring 1 (Rev -, Last Update: 10/07) 18
SA1505 4 5 3 1 Compressor Turbo Charge Kit 1 6805-10-8 Elbow, 7/8-14 to ½ NPT 90 1 SN3711AD Manifold Kit (3/4 Hose) 1 3 SD84 Hose, ¾ 30 4 10-H Clamp, Hose 5 R39503 Fitting, ¾ Hose X ½ MNPT 1 (Rev -, Last Update: 10/07) 19
SA180 #3, 4, 5 Not Shown 7 9 8 6 1 Governor and Fittings Assembly 1 KN18530 A/C Governor 1 SD581 Governor Mounting Bracket 1 3 SBM-1 Filter, Bronze X 1/8NPT 1 4 0103-8-1 Parker, Fitting 1 5 T71443 Fitting, #6 JIC to 1/8 NPT 1 6 SD751 Elbow Fitting, Extended 1 7 AR64315 Oil Line 1 8 1/8TEE Tee, 1/8 Male Black 1 9 1/8CLOSENIP Nipple (Rev -, Last Update: 10/07) 0
0-01 3 6 9 4 7 5 8 1 10 Fuel Hookup Assembly 1 51M7040 O-Ring 1 935-1-04 Fitting, 1MM X 4 FNPT 1 3 1/4X90STEL Street Elbow 1 4 AGF38 Hose, 3/8 Fuel 408 5 T19651 Hose Barb, ¼ NPT X ½ Hose 1 6 DL608 Hose, ½ Fuel 360 7 M-5 Micro 5 Hose Clamp 1 8 SD50 Aero Fitting, JICX3/8HB 1 9 KA08-08FJ Fitting, #8 JIC Female x ½ Hose 1 10 6-H Clamp, Hose 1 (Rev -, Last Update: 10/07) 1
KT006 # Not Shown 1 6 5 7 4 3 Air Intake Extension Kit 1 P16197 Stack Pipe, 6 ID X 48 1 46-600Z Clamp, 6 1 3 SD550 Bracket, Muffler 4 SD63 Mounting Bracket 5 94100-0616 Clamp, T-Bolt 6 N1014 Flange Bolt, 3/8-16 Hex Head 4 7 N1015 Flange Nut, 3/8-16 Hex Head 4 (Rev -, Last Update: 10/07)
#1, 4, 6, 11, 1, 13, 15 Not Shown 16 14 10 7 17 8 9 3 5 Non-Assembly Parts 1 RE505887 601 Heater 1 R9655 Belt, 8 Rib, 95.47 1 3 RE509646 Wiring Harness, Fuel Heater 1 4 00-143 Funk Pump Drive 1 5 1100W Oil Pan Heater, 1100 Watts 1 6 7196K41 Connector, Female, 15V, 15 Amp 1 7 860-6005 Cord Set w/ Receptacle 10V 1 8 0-0006 Bracket, Fuel Filter, Angled 1 9 SD3098 Cover, Radiator Fill 1 10 SD795 U-Bolt 1 11 AT145341 Relay, 4v 1 1 RE50657 Heater, Air Intake, 4v 1 (Rev -, Last Update: 10/07) 3
13 SD336 Insulation Kit, Sound Deadening 1 14 1163-90 Nut for Deutsch Socket 1 15 90-0034 Winterfront 1 16 SDLM-70-1 Circuit Breaker, 70Amp 1 17 X00448 Seal Clamp, 4 1 (Rev -, Last Update: 10/07) 4
JOHN DEERE ENGINE BUILD CODES 600053 JOHN DEERE CODES (See Following Manual for Parts): 689F PE 6068HF75 DIESEL ENGINE 1108 Rocker Arm Cover, Rear Filler 104 Oil Filler with Spacer, LH 134 Crankshaft Pulley, 168mm (6.6 ) P.D., Standard Duty Damper 1405 Flywheel Housing, SAE #3, LH 3-Bolt Type 1 Starter Mount with Rear Engine Oil Seal 1503 Flywheel for SAE #3 11.5 Over-Center Clutch, 19 Tooth 8/10 Pitch Ring Gear 16YT Injection Pump, 4V Bosch VP44 Standard Flow and Level 4 ECU 1784 Air Intake, 90 Degree Forward Orientation, M14 Air Sensor Port 1908 Oil Pan, Aluminum, Center Sump (Bottom and RH Side Drains), Heater Ports, Turbo Oil Drain Port, Off Level Capability: 35 Degrees 101 Thermostat Cover, Horizontal, Single Thermostat, Two Sensor Ports 313 Fan Housing, Heavy Duty Bearing with Hub and Support Bracket, for Use with No Air Conditioning Compressor 496 No Fan Belt, With Idler Pulley and Spacer 601 110V Engine Cylinder Block Heater - SEE BOM 809 Exhaust Manifold, High Mount Turbocharger, Single Entry with Elbow Pad 915 Vent System, 90 Degree Elbow, Vent Hose (43"), Clamped to Right Side of Flywheel Housing 3003 Starting Motor, 4V Delco 37MT, LH, 3-Bolt Type 1 Mount, Sealed for Wet Clutch 3196 No Alternator, 4V Transient Voltage Protection 35BR 6 Final Fuel Filter, 5 Micron, Constant Air Bleed, High RH Side Rear Mount, For Use with Primary Filter 3615 Front Plate, Bosch VP44 Injection Pump, Auxiliary Drive 3799 No Fuel Transfer Pump 4001 Dipstick, Side Service, LH 4199 No Auxiliary Front Drive Pulley 4399 No Starting Aid, Provision for Ether 506 Gear-Driven Auxiliary Drive, SAE "B" Offset Flange for Midland 1300 or Bendix 501 Air Compressor 5304 Fuel Heater, 4V, 100W, For Remote Primary Fuel Filter, Bosch VP44 5569 Engine Transport Skid 5601 Industrial Tan (Paintable) 57 Water Pump Inlet, Downward Orientation with M18 O Ring Port 590 Oil Cooler, 7 Plate 6099 No Auxiliary Drive Pulley 699 No Alternator Mounting 6319 Low Pressure Fuel Lines for Bosch VP44 Remote Mount Primary Filter, 4V 6401 Exhaust Elbow 65EQ Turbocharger, Borg Warner, High Mount, RH Low Rear or LH Side or Remote Oil Filter, 45 Degree FItting 6709 Engine Sensors For Electronic Controls Coolant Temp, Intake Air Temp, Crankshaft Position Bosch VP44 (Rev -, Last Update: 10/07) 5
6895 Integrated Single Damper and Pulley, See 1300 group 706 Software and Emission Label, 4V, 138 kw (185 Hp) @ 400 RPM, Bosch VP44 740 Air Conditioning Compressor Bracket 7635 Oil Pressure Sensor 7899 No Air Compressor 81 Primary Fuel Filter W/Water Bowl, 4V Lift Pump, 4.3 30 Micron Filter, Remote Mount, RH Side, 990 mm Hose Length, Bosch VP44 8343 Industrial, VP44, Extended Feature, Oil Pressure Sensor: Yes; Governing: Selectable; Cruise Control: No; Derate & Shutdown; External Input: Derate & Shutdown; Analog Throttle: Two; Digital Throttle: Adjustable 3-State 8415 Wiring Harness, 4V, Medium Length, Remote Mount ECU, with Auxiliary Connector, For use with Bosch VP44 8601 Fan Pulley, 140 mm (5.51 ) Dia, 6 mm (8.9 ) Fan Height 8701 Belt Tensioner, Automatic for Auxiliary Drive Engines 8843 Oil Filter, Extended Life, Low, Rear, RH Side (Rev -, Last Update: 10/07) 6
Diagnostic Trouble Code Group Location Index PARTS AT A GLANCE FUEL FILTER JOHN DEERE FILTER FINAL RE67901 PRIMARY RE50908 OIL FILTER JOHN DEERE FILTER. RE504836 BELT JOHN DEERE BELT.... R9655 STARTER JOHN DEERE STARTER... RE65175 ALTERNATOR ALTERNATOR. SD445 AIR CLEANER FILTER AIR CLEANER FILTER.. P537876 (Rev -, Last Update: 10/07) 7
SPN.FMI Description Group 00008.03 Throttle Volts High 00008.04 Throttle Volts Low 00009.03 Throttle Volts High 00009.04 Throttle Volts Low 000084.0 Vehicle Speed Mismatch 000091.03 Throttle Volts High 000091.04 Throttle Volts Low 000091.09 Throttle Invalid 000094.01 Fuel Supply Pressure Extremely Low 000094.03 Fuel Supply Pressure Input Voltage High 000094.04 Fuel Supply Pressure Input Voltage Low 000094.18 Fuel Supply Pressure Moderately Low 000097.00 Water in Fuel Continuously Detected 000097.16 Water in Fuel Detected 000100.01 Engine Oil Pressure Extremely Low 000100.03 Engine Oil Pressure Input Voltage High 000100.04 Engine Oil Pressure Input Voltage Low 000100.18 Engine Oil Pressure Moderately Low 000105.00 Manifold Air Temperature Extremely High 000105.03 Manifold Air Temperature Input Voltage High 000105.04 Manifold Air Temperature Input Voltage Low 000105.16 Manifold Air Temperature Moderately High 000107.00 Air Filter Differential Pressure 000110.00 Engine Coolant Temperature Extremely High 000110.03 Engine Coolant Temperature Input Voltage High 000110.04 Engine Coolant Temperature High Least Severe 000110.16 Engine Coolant Temperature Moderately High (Rev -, Last Update: 10/07) 8
000111.01 Engine Coolant Level Low 000158.17 ECU Power Down Error 000174.00 Fuel Temperature High Most Severe 000174.15 Fuel Temperature High Least Severe 000174.16 Fuel Temperature High Moderately Severe 000174.31 Fuel Temperature Sensor Faulty 000189.00 Engine Speed Derate 000189.31 Engine Speed Derate 000190.00 Engine Overspeed Extreme 000190.16 Engine Overspeed Moderate 00060.03 Sensor Supply Voltage High 00060.04 Sensor Supply Voltage Low 00067.04 ECU Unswitched Power Missing 00069.13 ECU Error 00069.19 ECU to Pump Communication Error 00063.0 Fuel Shutoff Error 00063.05 Fuel Shutoff Non-Functional 000636.0 Pump Position Input Noise 000636.08 Pump Position Input Missing 000636.10 Pump Position Input Pattern Error 000637.0 Crank Position Input Noise 000637.08 Crank Position Input Missing 000637.10 Crank Position Input Pattern Error 00079.03 Inlet Air Heater Signal High 00079.05 Inlet Air Heater Signal Low 000810.0 Calculated Vehicle Speed Input Noise 000898.09 Vehicle Speed Invalid/Missing 000970.0 Auxiliary Engine Shutdown Switch Signal Invalid (Rev -, Last Update: 10/07) 9
000970.31 Auxiliary Engine Shutdown Switch Active 000971.31 External Engine Derate Switch Active 001069.0 Tire Size Error 001076.0 Pump Detected Defect 001077.07 Attempting to Fuel Without Command 001077.11 Pump Supply Voltage Out of Range 001077.1 Pump Self Test Error 001077.19 Pump Detected Communication Error 001077.31 Pump Initiated Engine Protection 001078.07 ECU/Pump Timing Moderately Out of Sync 001078.11 ECU/Pump Speed Out of Sync 001078.31 ECU/Pump Timing Extremely Out of Sync 001079.03 Sensor Supply 1 Voltage High 001079.04 Sensor Supply 1 Voltage Low 001080.03 Sensor Supply Voltage High 001080.04 Sensor Supply Voltage Low 001109.31 Engine Shutdown Warning 001110.31 Engine Shutdown 001485.0 Pump Power Relay Fault 001569.31 Fuel Derate 00000.13 Security Violation (Rev -, Last Update: 10/07) 30