FGX U.S.A. TSM CHINA FGX AUSTRALIA TANGSHAN SHENZHOU MANUFACTURING Tangshan Shenzhou Manufacturing Co., Ltd. No. 6 Sanjiaodi, Tangbai Road Tangshan City, Hebei Province China Phone: +86-315-296-1888 Fax: +86-315-296-0924 Website: http://www.tsshenzhou.com E-mail: shenzhou@tsshenzhou.com CHINA TANGSHAN SHENZHOU Manufacturing CO., LTD. COPYRIGHT 2010 Tangshan Shenzhou Manufacturing Co., Ltd. All RIGHTS RESERVED. INFORMATION CONTAINED IN THIS BROCHURE SUBJECT TO CHANGE WITHOUT NOTICE. 2011.03
Tangshan Shenzhou manufacturing Co.,Ltd. (TSM), headquartered in Tangshan, Hebei Province, is a national high-tech company focusing on coal preparation technology development, equipment manufacturing, process design and construction, and coal prep technical consultation. The company has been awarded many honorable titles including Top 10 Coal Processing Equipment Manufacturer in China, Technical Innovation Model Enterprise and Hebei Province Outstanding Innovative Company, etc. TSM has established a nationally professional dry coal processing technology center and presently it s becoming the largest manufacturing base of dry coal cleaning equipment all over the world. Two sales and marketing Companies have been set up in the U.S and Australia respectively. Since 2001, TSM has successfully undertaken or participated in 14 provincial and national research projects including the National 863 Planning Project, the National Key and New Product Development Project, etc. 2 items from them have achieved an internationally leading level while another 2 have achieved an internationally advanced level. TSM owns 18 patents in all and is also applying international patents in the U.S, Australia and South Africa, etc. The FGX compound dry coal cleaning technology, solely researched and developed by TSM, is the most widely used dry coal cleaning process and is exported to other countries such as Russia, the United States, Brazil, Iran, South Africa, Ukraine, Indonesia, Mongolia, Vietnam, North Korea, etc. According to the principle of customer satisfaction and through insisting on technical innovation and integrity of world, Tangshan Shenzhou Manufacturing Company will spare no efforts efforts to become an internationally leading dry coal processing technology provider. Making Innovations in Mind-set, Technology and Management Mission Statement SHENZHOU MANUFACTURING TSM will be fully dedicated towards becoming a worldwide leading dry coal processing solution provider through focusing on customer satisfaction and technical excellence.
FGX Dry Coal Separator FGX Dry Coal Separator FGX Compound Dry Coal Cleaning Technology In many coal mines, there is an increasing amount of rock in run-ofmine coal due to changing geological conditions. The haulage, processing and storage of the rock represent significant energy inefficiency and a high cost. Removal of the relatively pure rock from the raw coals is defined as deshaling. The patent FGX dry coal cleaning technology belongs to TSM; it provides an innovative and cost-effective deshaling dry coal processing method which integrates the separation principles of autogenous medium separator with conventional table concentrator. Three product streams including deshaled product, middlings and tailing streams are obtained through this process. Two dust collection systems are used to prevent dust from being emitted into the atmosphere, which makes this technology environment friendly. Till now the TSM has developed 10 types of FGX dry coal separator, with processing capacities ranging from 10-480 tons/hr on a single unit. Today, there are more than 900 units of FGX dry coal separator having been successfully applied in 26 provinces, cities and municipalities of China, which not only saves a lot of precious water resources but also avoids environmental pollution caused by wet processing method. A typical FGX separator consists of a coal feeder, separating compartment, blower, draft fan and dust collecting system, as shown below Features & Applications of FGX Separator Completely dry process. Simple separation process and high separation efficiency. Proved deshaling performance. Environment friendly and cost effective. Producing clean product with lower moisture and higher BTU. Easy operation and low maintenance costs. Short installation and commission period. Near-face deshaling for improved coal mining economy. Preparation of low-rank coal. Removal of pyretic sulfur in high-sulfur coal. Pre-deshaling for steam/metallurgical coal preparation. Coal cleaning in arid and cold areas. Recovering coal from gob piles. 1.2 Mt/y FGX Dry Coal Prep Plant at Shenhua Haibowan Mining Co. 01 02
FGX Dry Coal Separator FGX Dry Coal Separator Product Catalog Use the FGX Dry Coal Processing Technology to Improve Mining Economics ; Improve Prep Plant Productivity; Save Water Resources; Save Transportation costs; Save Processing Costs. Model Feed size Feed surface moisture(%) Capacity (t/h) Dimension (m) Power (kw) FGX-1 60-0 <9 8~10 6.2 4.1 6.4 24.28 FGX-2 60-0 <9 18~20 7.6 6.9 6.89 59.81 FGX-3 80-0 <9 25~30 9.6 9.22 8.25 73.57 FGX-6 80-0 <9 50~60 12.2 11.5 9.6 146.57 FGX-9 80-0 <9 75~90 13 12.5 9.6 274.04 FGX-12 80-0 <9 90~120 14.5 13.5 10 328.04 FGX-18A 80-0 <9 150~180 24 14 9.6 499.71 FGX-24A 80-0 <9 180~240 25.3 15 10 656.08 FGX-24 80-0 <9 180~240 20 14.6 12 645.99 FGX Photo Gallery North Korea Indonesia United States Russia South Africa Mongolia China Shenhua Energy FGX-48A 80-0 <9 350~480 25.5 21 12 1300.82 Brazil NOTE: Models with A are dual systems, e.g., FGX-18A consists of two FGX-9s. 03 04
SZ Series Mixed Flowing Vibrating Dryer SZ Series Mixed Flowing Vibrating Dryer SZ Series Mixed Flowing Vibrating Dryer SZ Series Mixed Flowing Vibrating drying system is the latest development of a new type of bulk material drying equipment, which can dry raw coal on a continuous basis, provide a high-yield and cost effective drying process with wide feeding size range for various fields such as coal with high moisture, low calorific coal, lignite, metallurgy, building materials, chemical industry, etc. The basic principle of SZ Dryer is: the wet materials are fed from the top of the system, dispersing materials due to the action of multi-layer drying screen, small particles less than the screen pore can drop down vertically, other coarse materials larger than the screen pore will move loosely and horizontally along the surface of screen and spilled into the next one. To achieve complete drying, the system adopts two low temperature thermal currents: one is in vertical direction and the other is in horizontal direction. Vertical thermal current contacts with materials through the air hole on the surface; horizontal thermal current slides among the screens with variable flowrate and acts on the materials directly. Thickness of the materials mixed with the hot air in the process after several times dry processes, most products are discharged from the bottom, a small amount of the dust goes into the dust collection systems, which will be also recycled as the final product. SZ Dryer can handle different materials mixed by different particle size of wet materials. SZ system integrates the advantages of conventional fluidized bed dryers as well as several other processing through a multi-layer structure, which provides a much more effective method for coal drying. Features of SZ Dryer Drying area and time can be adjusted to meet different requirements of users. Larger processing capacity and less space occupation. Higher thermal efficiency and hot air recycling. Low temperature drying process without chemical change. Anti-fire, explosion and corrosion. Technical Parameter Material Processing area (m 2 ) Coal 1.2 2.5 2.0 4.0 2.5 5.0 4.0 10.0 Processing capacity(t/h) 30~40 60~80 120~150 200~250 Feed size Hot air volume (Nm 3 /h) Entrance air temperature ( ) 50~0 50~0 50~0 50~0 19500~39000 39000~78000 78000~156000 200000~360000 200 200 200 200 Product temperature( ) <50 <50 <50 <50 Heating method Hot air Hot air Hot air Hot air 05 06
SZ Dryer and FGX Dry Separator SZD Series Circle Vibrating Sieve Combination of Drying and FGX Dry Separation Recently, moisture reduction and refuse removal have become two of the major challenges in low rank coal and coal in serious argillization processing and utilization, such as lignite. To solve this problem, an efficient process, a combination system of drying and dry separation has been developed by Tangshan Shenzhou Manufacturing Co., Ltd. In the system, significant moisture reduction is achieved by drying process first, and then dry separation system will remove most of refuse from the dried products, which will greatly increase the calorific value of raw coal. The combination system of drying and dry separation has many advantages such as small ground occupation, large processing capacity, cost-effective, environment friendly, etc. Model Application Range SZD Sieve is a high efficient machine for classification of raw coal, which is widely used in the field of coal preparation, building materials and electric force. The series sieve has the following features: advanced in structure,low vibrating noise and maintenance. Technical Parameter Layer account Area (m 2 ) Sieve net Hole size Sieve structure Feed size Capacity (t/h) SZD1224 1 2.9 6~80 Welding, braiding 200 50~240 4 2SZD1224 2 2.9 6~80 Welding, braiding 200 50~240 4 Power (kw) SZD1236 1 4.3 6~80 Welding, braiding 200 70~350 5.5 2SZD1236 2 4.3 6~80 Welding, braiding 200 70~350 5.5 SZD1536 1 5.4 6~80 Welding, braiding 200 95~420 7.5 2SZD1536 2 5.4 6~80 Welding, braiding 250 95~420 7.5 SZD1542 1 7.2 6~80 Welding, braiding 200 120~420 11 2SZD1542 2 7.2 6~80 Welding, braiding 250 120~420 15 Raw Coal Belt SZD1836 1 6.5 6~80 Welding, braiding 200 115~370 11 2SZD1836 2 6.5 6~80 Welding, braiding 250 115~370 15 Hot Air Stove Settling Chamber SZ Dryer Bag Filter Dry Separator Dust Cyclone Feed Belt SZD1842 1 7.6 6~80 Welding, braiding 250 135~430 15 2SZD1842 2 7.6 6~80 Welding, braiding 250 135~430 15 SZD2148 1 10 6~120 Welding, braiding 300 175~650 18.5 Main Blower Draft Fan Main Blower Reject Belt Clean Coal Belt 2SZD2148 2 10 6~120 Welding, braiding 400 175~650 22 Product Belt 07 08
2PGF Series Double-Roll Sizing Crusher SFP6 Series Double Roll Crusher Application Range It is suitable for coal and coke, which is widely used in the field of building materials, metallurgy, chemical industry,etc. Features Smooth operation,low noise and air pollution. Meet different size requirements of users. Double efficacy of crushing and sieving. Full range of overload capacity and easy to repair. Technical Parameter Model 2PGF5050 2PGF50100 2PGF6550 2PGF65100 2PGF75100 2PGF100100 2PGF100150 Roll size Diameter Length 500 500 500 1000 650 500 650 1000 750 1000 1000 1000 1000 1500 Feed size Product size Capacity (t/h) 80~150 25~50 30~60 150~200 50~100 60~100 200~250 100~120 100~150 80~150 25~50 50~120 150~200 50~100 120~200 200~250 100~120 200~300 80~150 25~50 40~80 150~250 50~100 80~140 250~350 100~300 140~200 80~150 25~50 75~150 150~250 50~100 150~250 250~350 100~130 250~350 100~150 30~50 100~170 150~300 50~100 170~280 300~400 100~150 280~400 100~150 30~50 120~200 150~300 50~100 200~400 300~450 100~150 400~600 100~150 30~50 210~360 150~300 50~100 360~680 300~450 100~150 680~1000 Power (kw) 2 11 2 15 2 15 2 18.5 2 22 2 37 2 45 Application Range Mainly used for crushing of medium or lower-hardness open pit mines in coal selecting production. Features Compact structure and small size. Smooth operation and low noise Effective control of particle size. High reliability and low maintenance. Technical Parameter Model SFP6-1000 SFP6-750 Cranks quantity of single roll 6 6 Roller length 1000 750 Roller diameter 1000 750 Feeding size 1000 750 Discharging size 300 200 Capacity (t/h) 1000 700 Power (kw) 2 132 2 110 Dimension (L W H) 5840 3330 1300 5020 2980 1100 09 10
High Wear and Impact Resistant Alumina Plate Shenzhou Manufacturing High Wear and Impact Resistant Alumina Plate High wear and impact resistant alumina plates, as a kind of high wear liners, are widely used in cyclones, vibrating feeders, hydroextractors, conveyors, etc. Technical parameter Al 2 O 3 content: 95% Hardness: 87 HRA Bulk density: 3.7g/cm 3 Equivalent wear: 0.2 WA 0.05 Dimensional tolerance: ±0.5% Application Pictures SHENZHOU MANUFACTURING FGX Goes Worldwide America Brazil XINJIANG QINGHAI Ukraine TURKEY Iran South Africa NEIMENG KAZAKHSTAN HEBEI GANSU NINGXIASHANXI SHANDONG SHAANXI HENAN CHONGQING Russia BEIJING LIAONING TANGSHAN HUBEI Mongolia TSM Beijing Korea Tianjin Tangshan Vietnam Philippines HEILONGJIANG JILIN JIANGSU ANHUI Indonesia SICHUAN JIANGXI GUIZHOU HUNAN FUJIAN YUNNAN GUANGDONG 11 12