62" 74" 88" & 96" Rear 3-Point Mounted Flails INFORMATION & SERVICE BULLETINS Manual P/N 02980509 (01/04) Alamo Industrial P. O. Drawer 549 Seguin, Texas 78155 830-372-3551 2004 Alamo Group Inc. 2004 Edition
BOOK INTRODUCTION INFORMATION & SERVICE BULLETINS This Book is divided into two Sections Section One - Technical Information Bulletins 1. Technical Information Bulletins: Information Bulletins are listed by Bulletin Number (Date). Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last. Bulletin No. 021002 = first & second digits are the month, the third & fourth digits are the day of the month and the fifth & sixth digits are the year this means, the bulletin was written on Feb, 10, 2002. If more than one bulletin was written on that day the a dash with a number will added, example -1, -2 etc. 2. Authorize Repairs: Technical Information Bulletins do not authorize any repairs to be made under warranty or any other circumstance unless specifically instructed to do so. 3. Bulletin Reference: Some Technical Information Bulletins will refer to the corresponding Service Bulletins for repairs and some are for information only. 4. Bulletin Instructions: Technical Information Bulletins should have all the instructions as to what you need, but may not have all the information needed to make an installation complete. In some cases it may be required to refer to other manuals for more complete information, this should be suggested in the Technical Information Bulletin. 5. All Technical Information Bulletins printed in this Manual will void any previously printed Bulletin. Any changes in these bulletins are the final version as of the date of this manual. Section Two - Service Bulletins 1. Service Bulletin No: Service Bulletins are listed by Bulletin Number (Date). Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last. Bulletin No. 021004 = first & second digits are the Year, the third & fourth digits are the day of the month and the fifth & sixth digits are the month, this means the bulletin was written on Apr, 10, 2002. If more than one bulletin was written on that day the a dash with a number will added, example -1, -2 etc. 2. Repairs: Service Bulletins are intended to authorize only the repairs listed on It to be made under warranty or any other circumstance unless specifically instructed to do so. 3. Parts: This is the Rate at which compensation will be allowed under warranty for repair parts. 4. Labor: This is the amount of labor (hours) that are allowed to make this repair under warranty. 5. Parts Disposition: Service Bulletins list the disposition of any parts that are removed during the repair. If listed removed parts must be held awaiting return to factory if instructed to do so. 6. Termination Date: Service bulletins show a termination date, this is the date that the Bulletin will be discontinued, Any repairs must be made and all warranty applications filed by the listed date. 7. All Service Bulletins printed in this Manual will void any previously printed Bulletin. Any changes in these bulletins are the final version as of the date of this manual. 2004 Alamo Group Inc.
INDEX 62" - 74" - 88" - 96" Section 1 Technical Information Bulletins Bulletin No. (Old No.) Page Date Description ----------... 1-1... -----------... Information Bulletins Introduction 022194 (I-94001)...1-2...02/21/94... Rollers & Roller Bearing Identification 013195 (953101)...1-5...01/31/95... Cuttershaft Bearing Setscrew 050495... 1-6...05/04/95... Special Optional Rollers & Bearings Available 050895 (5895-1)... 1-7...05/08/95... Material wrapping around cuttershaft. 050895 (5895-2)... 1-8...05/08/95... Electric Flail Knife Grinder Instructions 032300... 1-10... 03/23/00... Cuttershaft and Cuttershaft Bearing change 2004 Alamo Group Inc. INDEX - 1
INDEX 62" - 74" - 88" - 96" Section 2 Service Bulletins Bulletin No. (Old No.) Page Date Description ----------... 2-1... -----------... Service Bulletin Introduction 891505... (89-005)... 2-2... 05/15/89... Foot Guard Retaining Bolt Size Increase 891605... (89-006)... 2-3... 05/16/89... Possible Bearing Greasability Problem 890609... (89-012)... 2-4... 09/06/89... Roller Bearing Preload Problem 901302... (90-002)... 2-5...02/13/90... Bearing Spacer on Non-Drive Side of Cuttershaft 940606... (940008)... 2-6...06/06/94... Outboard Cutter Shaft Bearing Setscrew 2004 Alamo Group Inc. INDEX - 2
2004 Alamo Group Inc. NOTES
SECTION 1 TECHNICAL INFORMATION BULLETINS (This Book is divided into two Sections) Section One - Technical Information Bulletins 1. Technical Information Bulletins: Information Bulletins are listed by Bulletin Number (Date). Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last. Bulletin No. 021002 = first & second digits are the month, the third & fourth digits are the day of the month and the fifth & sixth digits are the year this means, the bulletin was written on Feb, 10, 2002. If more than one bulletin was written on that day the a dash with a number will added, example -1, -2 etc. 2. Authorize Repairs: Technical Information Bulletins do not authorize any repairs to be made under warranty or any other circumstance unless specifically instructed to do so. 3. Bulletin Reference: Some Technical Information Bulletins will refer to the corresponding Service Bulletins for repairs and some are for information only. 4. Bulletin Instructions: Technical Information Bulletins should have all the instructions as to what you need, but may not have all the information needed to make an installation complete. In some cases it may be required to refer to other manuals for more complete information, this should be suggested in the Technical Information Bulletin. 5. All Technical Information Bulletins printed in this Manual will void any previously printed Bulletins Any changes in these bulletins are the final version as of the date of this manual. 2004 Alamo Group Inc. 1-1
TECHNICAL INFORMATION BULLETIN No. 022194 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: SHD 62", 74" & 88" Flails, Versa Flail 60" & 74" Interstater 62", 74" & 88" Mott Rear Roller Assemblies Bulletin No: 022194 (old # I-94001) Date: Feb 21, 1994 Mott Flail Rollers & Bearing Identification: Subject: There has been several changes in the rear roller and bearings on the mot flail. Below is some information to help identify which roller and what parts (if any) are available to update the roller and bearings. This is designed to assist in identification but is not intended to replace the parts manual. Models Manufactured prior to Jan. 1987: (See Figure 1) Part No. Qty Description 701402 1 Roller & Brkts (88") 701401 1 Roller & Brkts (74") 701646 1 Roller & Brkts (62") 104299 1 Roller Shell (88") 104298 1 Roller Shell (74") 104678 1 Roller Shell (62") 701406 1 Tie Rod (88") 701405 1 Tie Rod (74") 701645 1 Tie Rod (62") 104306 2 Brg Shield Washer 104307 2 Bracket 001096 2 Roller Nut 701906 2 Bearing 000088 2 Grease Fitting Nut Figure 1 Grease Fitting Tie Rod Bearing Brg Shield Washer Bracket Roller Shell Note: if you order the old tie rod style roller shells or roller assembly with brackets, you will be shipped the current roller and bearings with a Hex Shaft and with the retrofit type bearings and brackets. 2004 Alamo Group Inc. 1-2 Continued Next Page
Information Bulletin 022194 Continued from previous Page Models Manufactured from Jan. 1987 through Oct. 1990 : (See Figure 2) Part No. Qty Description 701402 1 Roller & Brkts (88") 701401 1 Roller & Brkts (74") 701646 1 Roller & Brkts (62") 105703 1 Roller Shell (88") 105702 1 Roller Shell (74") 105701 1 Roller Shell (62") 001096 2 Roller Nut 105697 2 Roller Bracket 702485 2 Brg & Housing 703574 2 Brg Only 106913 2 Spacer Roller Shell Bearing Bracket Spacer Nut Note: if you order the old tie rod style roller shells or roller assembly with brackets, you will be shipped the current roller and bearings with a Hex Shaft and with the retrofit type bearings and brackets. Figure 2 Retrofit Rollers for Models Manufactured from Oct. 1990 and Down : (See Figure 3) Part No. Qty Description 107178* 1 Shell Rnd Shaft (88") 107786 1 Shell Hex Shaft (88") 107177* 1 Shell Rnd Shaft (74") 107785 1 Shell Hex Shaft (74") 107176* 1 Shell Rnd Shaft (62") 107784 1 Shell Hex Shaft (62") 107396 2 Roller Bracket L or R 703575 2 Brg & Housing (Rnd) 703976 2 Brg & Housing (Hex) 703574 2 Brg Only (Rnd) 002386 2 Brg Only (Hex) *Note: The roller shown in figure 3 will replace the earlier rollers but the brackets and bearings Figure 3 will have to be changed also. If you are replacing an old style roller (prior to Nov. 1990) you will have to replace the Bearings, Bearing Housings and Brackets. Make certain which you have, the Hex Shaft (later) Roller or the Round Roller (earlier style), hex or round refers to the shaft where the bearings go on. The Hex shaft is the later production. 2004 Alamo Group Inc. 1-3 Roller Retro-Fit Bracket Bearing & Housing Continued Next Page
Information Bulletin 022194 Continued from previous Page Models Manufactured Nov. 1990 through Jan 1994 : (See Figure 4) Part No. Qty Description 703260 1 Roller & Brkt Asy (88") 703261 1 Roller & Brkt Asy (74") 703260 1 Roller & Brkt Asy (62") 107178* 1 Shell Rnd shaft (88") 107177* 1 Shell Rnd Shaft (74") 107176* 1 Shell Rnd Shaft (62") 107380 1 Roller Bracket RH 107182 1 Roller Bracket LH 703575 2 Brg & Housing 703574 2 Brg Only Note: If you order a roller Bracket Assembly (with brackets and bearings), the later Hex Shaft Figure 4 type Roller will be sent. Round rollers are replacement parts only. Models Manufactured Feb. 1994 and up : (See Figure 5) Part No. Qty Description 703260 1 Roller & Brkts (88") 703261 1 Roller & Brkts (74") 703260 1 Roller & Brkts (62") 107786 1 Shell Hex Shaft (88") 107785 1 Shell Hex Shaft (74") 107784 1 Shell Hex Shaft (62") 107380 1 Roller Bracket RH 107182 1 Roller Bracket LH 703976 2 Brg & Housing 002386 2 Brg Only Note: In Feb 2001 the LH & RH roller Bracket was replaced by one that will work on either side, if replacing LH or RH Bracket use P/N 02976761 which fits either side TECHNICAL INFORMATION BULLETIN No. 022194 This Information Bulletin updated 10/30/03 This document does not authorize the repair or replacement of parts under warranty 2004 Alamo Group Inc. 1-4 Figure 5 Roller with Round keyed Shaft Bearing Housing with Round Bearing Roller with Hex Shaft Bearing Housing with Hex Bearing
TECHNICAL INFORMATION BULLETIN No. 013195 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: Interstaters usein SHD 62", 74", 88" and 96" Bulletin No: 013195 (old # 953101) Date: Jan. 31, 1995 New Cuttershaft Bearing Setscrew: Subject; A new square shank setscrew, (P/N 02967912) is available to replace the dog point setscrew (P/ N 001477) in the Non-Drive side cuttershaft bearing. They should add additional life to the cuttershaft setscrew. They will be standard on all new mowers as soon as the parts become available. The Part Number for the bearing with the new setscrew is P/N 704231, the part number for the bearing and housing is P/N 704232. (See Figure 1) Setscrew Outboard Cuttershaft Bearing P/N 02967912 P/N 02967912 Figure 1 Cuttershaft This document does not authorize the repair or replacement of parts under warranty 2004 Alamo Group Inc. 1-5
TECHNICAL INFORMATION BULLETIN No. 050495 Models: All Flail Mowers SHD 74" & 88" And Interstaters Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Bulletin No: 050495 Date: May 4, 1995 Optional Rollers and Bearing Available: Some customers in specialized applications have requested an option be made available that would allow them to use rollers with round shafts and bearings with open housings. If the customer specifically request this, the parts that will be needed are as follows: Part No. Qty Description 107178 1 a/r Roller with Round Shaft 88" 107177 1 a/r Roller with Round Shaft 74" 702485 2 Bearing and Housing Asy, for 74" or 88" (bearing Only P/N 703574) These parts will bolt up in place of the current parts. There are no plans for a whole good option for the round shaft rollers and bearings NOTE: This is for information only. There is no allowance for warranty, labor or shipping charges to make this change. This option should only be used for customers that consider roller bearings as "throw away", expendable items and that have an exceptional maintenance program. These are typically high usage machines such as turf farms. It is believed that other applications would benifit by using the current standard hex shaft design. This document does not authorize the repair or replacement of parts under warranty 2004 Alamo Group Inc. 1-6
TECHNICAL INFORMATION BULLETIN No. 050895-1 Models: All Flail Cuttershafts Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Bulletin No: 050895-1 (old # 5895-1) Date: May 8, 1995 Cutter Shaft Material Wrapping, Causes and Effects: Wrapping is a condition where the grass or other growth being mowed will wrap around the cuttershaft instead of being cut and mulched. This condition is caused by the cuttershaft speed being too slow. Different grasses, vines etc. cut differently and require different minimum speeds of the cuttershaft to keep it clear and free from wrapping. Tough fibrous growths are the hardest to cut without encountering wrapping and in some instances may require more than the normal cuttershaft speed of 2000 RPM. Usually 2000 RPM cuttershaft speed is enough to cut cleanly without wrapping. The cuttershaft speed may be too slow just because the tractor engine speed (in case of the selfpowered models) is being operated throttled back. The solution in such situations is to increase the throttle to recommended settings and drop to a lower ground speed gear. (See operating instructions for the particular model involved) The Cuttershaft speed may also be too low if not enough power is available to do the job. If the mower is taken into a cut too tough for the power available, the cuttershaft speed will drop. If the speed gets too low, the material will start to wrap. The wound up grass will form a big wad at the end of the cuttershaft pressing against the cutter housing end plate. This wad will act like a big friction brake. It can become so tight that it will be impossible to turn the cuttershaft without first cutting away the wad. Such a wad naturally causes the mower to pull hard. This is a situation where a lack of power is actually causing a need for more power. So much heat can be generated by a wad wrapped around the end of the cuttershaft that the bearing will actually turn blue from the heat. Naturally, such heat will destroy the bearings and seals and result in bearing failure. Even if the bearing does not fail it may get hot enough to melt the grease in the bearing housing. Once the grease is gone (it can happen as little as 15 minutes), there is nothing to keep the bearing from burning up due to a lack pf lubrication even though the bearing was just greased. The type grease recommended for hammer Knife mower bearings has a high temperature (Bulletin No. 3 dated 7/21/56) has a high temperature melting point and will stay with bearing under adverse conditions longer than ordinary greases. Bearings which fail because of above mentioned conditions are not defective in material or workmanship, and are not covered by warranty. This document does not authorize the repair or replacement of parts under warranty 2004 Alamo Group Inc. 1-7
TECHNICAL INFORMATION BULLETIN No. 050895-2 Models: All Flails Mowers using Mott Flail Knives Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Bulletin No: 050895 (old # 5895-2) Date: May 8, 1995 Electric Flail Knife Grinder: The Mott (Alamo Industrial) Knife grinder P/N 702321, will sharpen all Mott Knives. The Grinder is shipped complete and ready to use. A word of caution about electrically powered tools: Never use this grinder or any other power toll while standing on a wet surface, even though the grinder has a grounded plug. Always wear and use all Safety Equipment when using power tools. The grinder is easy to use. Following is suggested method to use when sharpening Mott Flail Knives with the Mott Flail Knife Grinder/Sharpener. 1. Support all Heads with stands, Do Not get under any object only supported by hydraulic system or a hoist. Secure Tractor so it cannot be started by anyone. 2. Position the mower so knives are easily accessible and mower is well supported by stands. 3. Prevent the Cuttershaft from rotating, this can be done by clamping a bar to knife lugs and other end of bar to deck. 4. Determine which edges should be sharpened, top or bottom. Forward rotation mowers cut with the rear (Bottom) edge of the knife. Reverse rotation mowers cut with the front (Top) edge of knife. It is necessary to sharpen the edge that is used. 5. Choose proper end and side of grinder. Match the illustration on the grinder with the direction the knife tip points, as you face it. Note: Keep in mind which edge is to be sharpened. If the tip points left, hold the grinder in the left hand, If the tip points right, hold the grinder in the right hand. Note: Refer to Figure 2 for steps 5 & 6. 6. Use your free hand to hold the knife out away from the cuttershaft. Move the grinder so that the knife is inserted into the curved slot. Move the grinding wheel to put light pressure on the knife edge. Move the grinder back and forth, grinding more at the tip of the knife. Note: Refer to Figure 2 for steps 5 & 6. 7. Sharpen the knives in that row which faces the same direction. Note: after several sharpenings the knife should be tapered not notched. 8. Reverse the grinder to the use other slot to sharpen in same row which face the opposite direction. 9. Rotate cuttershaft and repeat procedure for other rows of knives until all knives are sharpened. "A" "B" "C" Sharpen Top Edge of Left Knife Sharpen Top Edge of Right Knife Knife Grinder Serial Number & Manufacturer Name 2004 Alamo Group Inc. 1-8 Continued Next Page
Left Knife Information Bulletin 050895-2 Continued from previous Page "B" Sharpen Top Edge of Right Knife "A" Sharpen Top Edge of 001431 "C" Mott Hammer Knife Grinder Serial No. Mott Corp. LaGrange ILL. 00000 105623 "A" Sharpen Top Edge of Left Knife Figure 2 Figure 1 105621 701911 Figure 3 TECHNICAL INFORMATION BULLETIN No. 050895-2 This document does not authorize the repair or replacement of parts under warranty 2004 Alamo Group Inc. 1-9
TECHNICAL INFORMATION BULLETIN No. 032300 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: Interstaer Mowers, Versa Flail Side Mount Mower SHD 62", SHD88", SHD74" & SHD96" Bulletin No: 032300 Date: Mar. 23, 2000 Cutter Shaft and Cutter Shaft Bearing Updates: Alamo Industrial current production cuttershafts and bearings of all Interstater and Versa Flail mowers now utilize a slightly extended shaft and external locking outer bearing which utilizes two setscrews. This is an update to the previous bearing arrangement which provided one locking setscrew behind the bearing located in a keyway machined in the cuttershaft stub (shaft end). This update was initiated in an effort to improve the maintenance procedures and ensure positive retention of the bearing to the cuttershaft. The Old style Bearing (P/N 002315) one setscrew - bearing insert will be available for a limited time as supplies last. Replacement of the old (shorter) cuttershaft will require an updated to the longer shaft and the replacement of the cuttershaft bearings to the new design bearing (P/N 002530). Future cuttershaft production will eliminate the keyway required for the old bearing design. All cuttershaft part num- Style Old bers will remain unchanged. Bearing When installing the new bearing it is important that the setscrews are designed to grip onto the radius of the shaft. DO NOT install the setscrews onto a flat portion or machined groove which may be on the shaft surface. Some updated longer shafts may incorporate a keyway groove. When installing the new bearing on these shafts, the keyway should be ignored. The new bearing will not fit on an old shaft at all, the shaft is to short. Figure 1 2004 Alamo Group Inc. 1-10 Continued Next Page
Information Bulletin 032300 Continued from previous Page NOTES: Listed here are points of bearing difference. Figure 1 and figure 4 shows the old style bearing without the two setscrews. Figure 2 and figure 3 shows the new bearing with the two setscrews. The bearings install in the opposite direction of each other. The new bearing will not work on the old shaft because shaft is to short. New bearings setscrews do not lock into keyway, the lock on the radius of the cuttershaft New Style Bearing New Setscrew Location Figure 2 New Style Bearing This side of bearing faces out This side of bearing faces out Figure 3 Figure 4 Old Style Bearing TECHNICAL INFORMATION BULLETIN No. 032300 This document does not authorize the repair or replacement of parts under warranty 2004 Alamo Group Inc. 1-11
NOTES 2004 Alamo Group Inc. 1-12
SECTION 2 SERVICE BULLETINS (This Book is divided into two Sections) Section Two - Service Bulletins 1. Service Bulletin No: Service Bulletins are listed by Bulletin Number (Date). Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last. Bulletin No. 021004 = first & second digits are the Year, the third & fourth digits are the day of the month and the fifth & sixth digits are the month, this means the bulletin was written on Apr, 10, 2002. If more than one bulletin was written on that day the a dash with a number will added, example -1, -2 etc. 2. Repairs: Service Bulletins are intended to authorize only the repairs listed on It to be made under warranty or any other circumstance unless specifically instructed to do so. 3. Parts: This is the Rate at which compensation will be allowed under warranty for repair parts. 4. Labor: This is the amount of labor (hours) that are allowed to make this repair under warranty. 5. Parts Disposition: Service Bulletins list the disposition of any parts that are removed during the repair. If listed removed parts must be held awaiting return to factory if instructed to do so. 6. Termination Date: Service bulletins show a termination date, this is the date that the Bulletin will be discontinued, Any repairs must be made and all warranty applications filed by the listed date. 7. All Service Bulletins printed in this Manual will void any previously printed Bulletin. Any changes in these bulletins are the final version as of the date of this manual. INTERSTATER 2004 Alamo Group Inc. 2-1
SERVICE BULLETIN No. 891505 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: Versa Flail, Interstater, HD Flails, Slop Mower, A-Boom and Holder Flails equpped with foot guard option, units manufactured prior to May 1989 Bulletin No: 891505 (Old # 89-005) Date: May 15, 1989 Parts: 100 % at Dealer Net Labor: 1.0 hr. at Dealer registered Shop Rate Old Parts Disposition: No Returnable Parts involved Termination Date: Jul. 30, 1989 Foot Guard Retaining Bolt Size Increase: (Flail Head Only) Subject: Mounting hardware for foot guard, conversion from 3/8" mounting bolts to 1/2" mounting bolts. Note: This conversion needs to be done to each mower head, This is to increase the strength of the mounting hardware for the foot guard. Service Required: Remove foot guard from the front of the mower head. Using a drill enlarge mounting holes on both the mower head and the foot guard to 9/16" diameter. Reattach foot guard to mower using 1/2" Bolts and locknuts supplied with this kit and torque them to 85 ft. lbs. If you do not receive hardware with this notice contact Alamo Industrial Technical Service Dept. right away to get hardware. DO NOT substitute hardware, use only Alamo Industrial Hardware. Parts Involved: Hardware sent with original bulletin. Foot Guard Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy. Claim allowance may vary in accordance with laws governing a specific region. Any Warranty associated with this service bulletin must be within authorized dates. INTERSTATER 2004 Alamo Group Inc. 2-2
SERVICE BULLETIN No. 891605 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: Interstater HD Flail Mowers, Slopemower & A-Boom w/ Grass Flail option, Holder Flails shipped after Oct 1988 Bulletin No: 891505 (Old # 89-006) Date: May 16, 1989 Parts: 100 % at Dealer Net Labor: 0 hr. at Dealer registered Shop Rate Possible Bearing Greaseability Problem: (Flail Head Only) Subject: Roller bearing assembly; Seal Master brand Bearings Only. Correct possible greaseability problem. Service Required: Remove roller assembly from mower head. Check to see that the set screws are secure and holding the bearing assemblies to the roller. Check to see that the locking pin is holding bearing race in place. This is done by pivoting the bearing housing to the left and right while attached to the roller. Excessive play indicates that the race is not being held in place. Rotate grease fitting into bearing housing until fitting bottoms out. Check bearing again for excessive play. Check to see if bearing will accept grease. If both test are passed the locking pin is holding the race in place. Position the grease fitting as shown in figure 1. If grease fitting must be loosened in order to achieve this, it should not exceed 1/2 turn. If you have any questions contact Alamo Industrial technical service dept. Grease Fitting Grease Fitting Locking Pin Setscrew Locking Pin Setscrew Old Parts Disposition: No Returnable Parts involved Termination Date: Jul. 30, 1989 Left Hand Bearing Asy Right Hand Bearing Asy Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy. Claim allowance may vary in accordance with laws governing a specific region. Any Warranty associated with this service bulletin must be within authorized dates. INTERSTATER 2004 Alamo Group Inc. 2-3
SERVICE BULLETIN No. 890609 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: Versa Flail, Interstater, SHD Flails, with flange bearing on the 6" OD rear roller Bulletin No: 890609 (Old # 89-012) Date: Sep. 6, 1989 Parts: 100 % at Dealer Net Labor: 0 hr. at Dealer registered Shop Rate Old Parts Disposition: No Returnable Parts involved Termination Date: Nov. 30, 1989 Roller Bearing Preload: (Flail Head Only) Subject: The Rear Roller Bearings may have preload. These are Ball Bearings and will not last with preload on them. Examine the rear roller bearing for preload on bearings. If preload exist, order new bearing spacers (P/N 106913), after installed they will remove preload. This procedure is to remove any preload of roller bearings. Service Required: loosen the two screws on each bearing to release preload. Remove the roller nut and replace the old existing spacers (P/N 105699) with the new spacers (P/N 106913). Be certain to install spacer with the stepped O.D. toward the bearing and reinstall the roller nut. Move the roller to ensure no preload exist and if not, tighten the setscrews. Parts Involved: Spacer P/N 106913 Qty 2 required. Roller Bracket Roller Assembly Bearing and Housing Assembly 12345678 12345678 12345678 12345678 12345678 12345678 12345678 Figure 1 Fastener Set-Screw Spacer Roller Nut Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy. Claim allowance may vary in accordance with laws governing a specific region. Any Warranty associated with this service bulletin must be within authorized dates. INTERSTATER 2004 Alamo Group Inc. 2-4
Models: SERVICE BULLETIN No. 901302 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Mott Super Heavy Duty Flail Mowers Bulletin No: 901302 (Old # 90-002) Date: Feb. 13, 1990 Parts: 100 % at Dealer Net Labor:.0 hr. at Dealer registered Shop Rate Old Parts Disposition: No Returnable Parts involved Bearing Spacer on Non-Drive Side of Cuttershaft: Termination Date: Mar. 30, 1990 Subject: The installation of a spacer between the right side cuttershaft bearing assembly and the right side of the mower. Service Required: 1. Remove right side cutter shaft bearing assembly from mower, discard the 3/8" mounting bolts and nuts. Install new bolts P/ N 000131 to side sheet from the inside so that the threads point out. 2. Mount the Spacer P/N 106966 over the ends of the newly installed bolts. 3. Make certain the Bearing Setscrew is in alignment with the keyway in cutter shaft and slide the bearing assembly on to the cuttershaft. You will need to align the bearing housing on over the four bolts. Make certain that the grease fitting in the bearing housing is pointing to the rear of the mower. The Spacer should match the profile of the bearing assembly when installed. In Spacer does not match the bearing profile, remove bearing and spacer, reposition so they will match up and grease fitting is pointing to the rear of the mower. 4. Install new locknuts P/N 00752036 and torque them to 35 ft. lbs. Parts Required: See Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy. Claim allowance may vary in accordance with laws governing a specific region. Any Warranty associated with this service bulletin must be within authorized dates. INTERSTATER 2004 Alamo Group Inc. 2-5 Right Side Sheet (Deck) Cuttershaft Figure 1 Bolt P/N 000131 Spacer P/N 106966 Bearing Asy Non-Drive End Locknut P/N 00752036
SERVICE BULLETIN No. 940606 Alamo Industrial Technical Services Department 1502 East Walnut Seguin, Texas 78155 830-372-2708 Models: Versa Flail, 60" & 72" - SHD 62", 74" & 88" - Interstaters 60", 74" & 88" heads. Bulletin No: 940606 (Old # 940008) Date: Jun 6, 1994 Parts: 100 % at Dealer Net Labor: 1.2 hr. at Dealer registered Shop Rate Old Parts Disposition: No Returnable Parts involved Termination Date: Aug. 30, 1994 Outboard Bearing Setscrew Engagement: (Flail Head Only) Subject: Setscrew engagement on cuttershaft keyway of outboard bearing. This will prevent setscrew from wearing out allowing the bearing to spin on the cuttershaft, subsequently ruining the cutter shaft keyway Service Required: Measure clearance between end of setscrew and the bottom of the cuttershaft keyway. (See item A in figure 1). Maximum clearance allowed is.015", if clearance exceeds.015" remove the bearing and housing. Rotate the bearing 90 degrees in the housing to allow access to the setscrew. Screw the setscrew enough to bring the clearance within tolerance and then locktite the setscrew in place, reinstall the bearing and housing. NOTE: To check dimensions, use feeler gauge, drill bit, a 29 gauge steel wire or grind down some other item to correct size to check clearance. Parts Involved: No Parts involved. Setscrew Outboard Cuttershaft Bearing "A" "A" Figure 1 Cutteshaft Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy. Claim allowance may vary in accordance with laws governing a specific region. Any Warranty associated with this service bulletin must be within authorized dates. INTERSTATER 2004 Alamo Group Inc. 2-6
62", 74", 88" & 96" Technical Information Bulletin and Service Bulletin Manual Manual P/N 02980509 (01/04) 2004 Alamo Group Inc.