STEEL-RITE II or III COMMERCIAL SECTIONAL DOOR Owner s Manual Supplement Model NOTICE TO USER

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1 STEEL-RITE II or III COMMERCIAL SECTIONAL DOOR Owner s Manual Supplement Model NOTICE TO USER Thank you for purchasing the Steel-Rite II or III, model commercial sectional door from RITE-HITE DOORS, INC./Wayne Dalton. The Steel-Rite II or III is designed to be a low maintenance door that operates similar to a conventional sectional door, but provides protection from impact damage. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. This manual should be thoroughly read and understood before operating or servicing this door. NOTE: Our mission is to Improve Industrial Safety, Security and Productivity Worldwide through Quality and Innovation. This owners manual MUST be stored near the door. RITE-HITE DOORS, INC. reserves the right to modify the drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique circumstances with varying requirements, separate prints may be included with the unit. SPECIAL FEATURES Impactable Bottom Two Panels No Tools Required for Resetting After Impact Simple Design Full Perimeter Seal Standard 2" Track, Rollers or Heavy Duty 3" THESE INSTRUCTIONS ARE A SUPPLEMENT TO THE EXISTING WAYNE DALTON OWNER S MANUAL. REFER TO THESE INSTRUCTIONS FOR ITEMS THAT ARE DIFFERENT FOR INSTALLATION: The lower two panels will have breakaway blocks, rollers and handles to attach. Bottom panel rollers will have a lock collar to maintain panel spacing. Attach the cable attachment bracket to the bottom of the third panel. The lower J track is reversed for roller breakaway. Attach piano hinges to the bottom two panels. The extruded seal on the bottom two panels. 2" Track and Rollers on Steel-Rite II. 3" Track and Rollers on Steel-Rite III. This Manual Covers All Doors Shipped To Date. PRINTED IN U.S.A. PUBLICATION NO D RITE-HITE PRINT SHOP NOVEMBER 2007

2 STEEL-RITE II-III Sectional Door Model LOWER TRACK INSTALLATION!! DANGER Barricade door opening on both sides, to prevent injury to unauthorized persons that may enter the work area while door is being installed. CAUTION Only bottom two panels can be impacted from the insideout. Damage or injury may occur if the third panel or higher is impacted. 1. Mount the pre-assembled lower track in the reverse direction with the flat surface away from the wall and the front edge flush with the jamb, Figure Bottom of lower track should be mounted at the door opening width and taper a maximum of 1/4 per side. The distance at the bottom edge from wall to back of track is Drill through pre-punched holes in wall angle and through plastic retainer. At each track clip location, attach retainer using 1/4-20 x 9/16 bolt and nuts provided, Figure Assemble upper track and spring assembly with "J" shape away from the wall, per Wayne-Dalton Corp installation instructions/owner s manual. Ensure that transition from lower to upper track is smooth. Steel-Rite II - 5 1/8" Roller Steel-Rite III - 4" Roller Roller MUST be Less Than 5 1/8" Long or Damage to Panel May Occur Slot Toward Center of Panel FIGURE 3 Lock Collar Clevis Pin w/ring & Ball Detent J Toward Wall (Front Edge Flush With Jamb) Breakaway Bracket Clevis Pin w/bridge Clip Hinge Panel FIGURE 1 1 At the Bottom Track Handle Wall Brush Seal Track Brush Seal and Track Clip Fastener Location FIGURE 2 2 Pub. No D NOVEMBER " Approximately, to Allow Enough Room to Remove Clevis Pin Without Interference Steel-Rite II - 5 1/8" Roller Steel-Rite III - 4" Roller Roller MUST be Less Than 5 1/8" Long or Damage to Panel May Occur Lock Collar FIGURE 4

3 5. Breakaway Brackets a) For Steel-Rite II - Assemble breakaway brackets, 5 1/8" maximum length short stem rollers and handles to the bottom two panels, Figures 3 & 4. Lock collar will go on the bottom roller. Pins with rings will be on the outside. b) For Steel-Rite III - Assemble breakaway brackets, 4" short stem rollers and handles to the bottom two panels, Figures 3 & 4. Lock collar will go on the bottom roller. NOTE: STEEL-RITE II-III Sectional Door Model PANEL INSTALLATION For breakaway mode, pins MUST be placed in the outer 2 holes. For non-breakaway mode, place 1st pin in the center hole. 6. Assemble piano hinges to the bottom of the 2nd and 3rd panels, Figure 4. # 3 hinges will be used, Figure Cable attachment bracket will be installed on the bottom of the third panel, Figure 7. Make sure to install spring as roller is inserted with long hook down so it can be rotated to hook onto cable. 8. In the bottom panel seal retainer, place fasteners thru the end hole into the stile, the next hole and then every other hole, Figure 8. Steel-Rite II - 5 1/8" Roller Steel-Rite III - 7" Roller 9. Panel to edge of track should be 3/4 to 1 1/4. While installing panels, place a screwdriver from track to panel to hold in place. Panel may be 1 1/2 to 2 1/2 narrower than opening. 10. Panel seals are pre-installed between panels, Figure Wind springs per Wayne-Dalton Corporation installation instructions/owner s manual. NOTE: After door is operational, perform the following tasks: 12. Install panel wall seal and adjust tracks to achieve a tight seal, Figures 9, 10 and 11. Make sure seal is tight against the lintel seal. 13. Tighten bottom panel roller lock collars, door should be centered with some free play, Figures 3 & Install optional lock and standoff flush with end of panel, Figure 12. FIGURE 6 Pins with rings will be on the outside. 15. To repair door after impact, remove the pin closest to the track on the breakaway block bracket, pull panel and insert roller into track, align breakaway bracket, block and insert pin, Figure 13. Cable Attachment Bracket Cable Spring Hook Steel-Rite II - 5 1/8" Roller Steel-Rite III - 7" Roller Place Fasteners In First Two Holes and then Every Other Hole FIGURE 7 FIGURE 8 Pub. No D NOVEMBER

4 STEEL-RITE II-III Sectional Door Model WALL SEAL Inside Surface of Lower Track Seal Retainer Seal Retainer Brush Seal FIGURE 9 Brush Seal FIGURE 11 Panel Jamb Brush Seal Back of Panel Bottom Seal FIGURE 10 4 Pub. No D NOVEMBER 2007

5 STEEL-RITE II-III Sectional Door Model BREAKAWAY INSTRUCTIONS Panel Seals Lock FIGURE 12 FIGURE 13 Pub. No D NOVEMBER

6 STEEL-RITE II-III Sectional Door Model MAINTENANCE / PARTS LIST RITE-HITE DOORS PLANNED MAINTENANCE Model STEEL-RITE II - III Sectional Door CUSTOMER: SO# SERIAL# DATE: Recommended P.M. Intervals Springs Cables Planned Maintenance Check Seals - Panel Seals - Wall Rollers Breakaway Blocks Lock Panels Door Fasteners Power Operator 1 4 (Time Shown In Months) Inspect and Perform the Following Lubricate, check tension and wear. Verify that panels are level and balanced. Inspect for fraying and replace as necessary. Check that cable spring hook is functioning properly. Inspect and replace as necessary. Inspect and replace as necessary. Inspect and replace as necessary. Make sure lock collar is in place and tightened. Inspect and replace as necessary. Verify pins are in proper holes for either breakaway or non-breakaway operation. Check lock for proper operation. Inspect for wear. Inspect facing and/or vision. Perform visual inspection, check for proper track width dimension and tighten all bolts. Perform maintenance on operator, per manufactures specifications ITEM QTY DESCRIPTION PART NUMBER 1 1 Label, Recognition Label, Breakaway Hardware Bag, Steel-Rite, II - III Pub. No D NOVEMBER 2007

7 STEEL-RITE II-III Sectional Door Model ARCHITECTURAL DRAWING STEEL-RITE II Pub. No D NOVEMBER

8 STEEL-RITE II-III Sectional Door Model ARCHITECTURAL DRAWING STEEL-RITE III 8 Pub. No D NOVEMBER 2007

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