Exova Warringtonfire Holmesfield Road Warrington WA1 2DS United Kingdom T : +44 (0 1925 655116 F : +44 (0) 1925 655419 E : warrington@exova.com W: www.exova.com Ad-hoc investigation to determine the fire resistance of a capsule plastic sackholder Ad-hoc investigation to determine the fire resistance of a capsule plastic sackholder A Report To: Wybone Limited Date: 30 th August 2012 Issue No.: 2 Page 1 Document Reference: 321255 Registered Office: Exova (UK) Ltd, Lochend Industrial Estate, Newbridge, Midlothian EH28 8PL United Kingdom. Reg No.SC 70429 This report in issued in accordance with our terms and conditions, a copy of which is available on request.
Executive Summary Objective To demonstrate the capability of the following bin to withstand and contain a fire Generic Description Product reference Thickness Density / capacity Flame retardant grade Toyolac Flame Retardant ABS Resin Not stated 28 litres clinical sackholder Individual components used to manufacture composite: Lid and foot unit Toyolac Flame Retardant ABS Resin Between 1.5m 1160kg/m³ and 3mm Coated sack retaining Capsule 28lt HF Frame Between 1.26 and 7850kg/m³ frame 1.27mm Coated main body Plastisol Vinyl Coated Steel 1mm 5900kg/m³ Please see page 5 of this test report for the full description of the product tested Test Sponsor Test Results: Wybone Limited, Mason Way, Platts Common Industrial Estate, Hoyland, Barnsley, S74 9TF The test has demonstrated the ability of the capsule plastic sackholder to contain an internal fire and maintain its integrity without any external flaming. This, in conjunction with its construction, demonstrates that the bin meets the requirements of Clause 3.1.2 of Firecode Fire Safety In The NHS Health Technical Memorandum 05-03: Operational Provisions Part A General Fire Safety: August 2008. Date of Test 21 st August 2012 Reason for revision This document replaces issue 1 (dated 23 rd August 2012) of the same number which has been withdrawn. The sponsor has requested that references to hospital bin be replaced by references to capsule plastic sackholder and these changes have been made in this Issue 2 report. Signatories Responsible Officer T. Kinder * Testing Officer Responsible Officer S. Deeming * Operations Manager * For and on behalf of Exova Warringtonfire. Report Issued: 30 th August 2012 This version of the report has been produced from a.pdf format electronic file that has been provided by Exova Warringtonfire to the sponsor of the report and must only be reproduced in full. Extracts or abridgements of reports must not be published without permission of Exova Warringtonfire. Document No.: 321255 Page No.: 2 of 11
CONTENTS PAGE NO. EXECUTIVE SUMMARY 2 SIGNATORIES 2 TEST DETAILS 4 DESCRIPTION OF TEST SPECIMENS.. 5 TEST PROCEDURE... 7 TEST RESULTS.. 8 TABLE 1 OBSERVATIONS... 9 PHOTOGRAPHS. 10 REVISION HISTORY 11 Document No.: 321255 Page No.: 3 of 11
Test Details Introduction The sponsor, Wybone Limited, supply a range of bins for use in hospitals. The sponsor approached Exova Warringtonfire with a removable body sackholder type bin and requested that a test be performed on the bin to demonstrate its capability to withstand and contain a fire. Firecode Fire Safety In The NHS Health Technical Memorandum 05-03: Operational Provisions Part a General Fire Safety: August 2008 (which superseeds Clause 3.15 of the Firecode, Health Technical Memorandum 83, Fire safety in healthcare premises General fire precautions ), details the following requirements :- General Principles Clause 3.1.2 Waste should be stored in secure recepticles such as imperforate non-flammable or metallic bins, with well-fitting lids. The memorandum does not specify a test procedure, however, the sponsor has requested that Exova Warringtonfire conduct a test to demonstrate the fire resisting properties of the bin. Purpose of test Instruction to test Provision of test specimens Ad-hoc test to demonstrate fire resistance of a design of a capsule plastic sackholder when its contents are ignited and an internal fire is allowed to establish. The test was conducted on the 21 st August 2012 at the request of Wybone Limited, the sponsor of the test. The specimen was supplied by the sponsor of the test on the 9 th August 2012. Exova Warringtonfire was not involved in any selection or sampling procedure. Document No.: 321255 Page No.: 4 of 11
Description of Test Specimens The descriptions of the specimens given below have been prepared from information provided by the sponsor of the test. All values quoted are nominal, unless tolerances are given. General description Flame retardant grade clinical waste bin Product reference of composite Toyolac Flame Retardant ABS Resin Name of manufacturer of composite Toray Industries Inc. Capacity 28 litres Product configuration Lid Coated sack retaining frame Coated main body Foot unit Generic type Injection moulded acrylonitrile butadiene styrene (ABS) resin Product reference Toyolac 884 Name of manufacturer Toray Industries Inc. Thickness Between 1.5mm and 3mm Density 1160kg/m³ Colour reference Yellow Trade name of flame retardant Toyolac 884 Flame Retardant ABS Resin Generic type of flame retardant See Note 1 Below Amount of flame retardant <5% General description Powder coated steel, sack retaining frame for hands free operation Product reference of composite Capsule 28lt HF Frame Name of manufacturer of composite Powder AkzoNobel Interpon Steel Steelco UK Ltd. Thickness of composite Between 1.26 and 1.27mm Density of composite 7850kg/m³ Product configuration Powder coating Steel Generic type Polyester powder coat Product reference Interpon 610 AB Name of manufacturer AkzoNobel Interpon Colour reference White Powder Number of coats 1 coating Application thickness Between 60 and 70microns Density Between 1.2 and 1.7g/cm³ Application method Manual electrostatic spray Flame retardant details See Note 2 Below Curing process 15 minutes at 190 C oven cure Generic type Galvanised steel Product reference HF frame Name of manufacturer Capital coated steel Steel Thickness 1.2mm Density 7850kg/m³ Colour reference Natural Flame retardant details The component is inherently flame retardant Continued on next page Lid and foot unit Coated sack retaining frame Document No.: 321255 Page No.: 5 of 11
General description Capsule 28lt body Product reference of composite Plastisol Vinyl Coated Steel Name of manufacturer of composite Capital Coated Steel Thickness of composite 1.0mm Density of composite 5900kg/m³ Product configuration Coating Steel Generic type Plastisol polyvinyl chloride (PVC) coating Product reference Capsule 28lt Body Name of manufacturer Capital Coated Steel Colour reference Mushroom Coating Number of coats 1 Application thickness 0.3mm Density Between 1.1 and 1.35g/cm³ Application method See Note 1 Below Flame retardant details See Note 2 Below Curing process See Note 1 Below Generic type Steel Product reference Capsule 28lt Body Name of manufacturer Capital Coated Steel Steel Thickness 0.7mm Density 7500kg/m³ Colour reference Natural Flame retardant details The component is inherently flame retardant Brief description of manufacturing process: Injection moulded plastic components assembled using steel and nylon fixings. Metal sack retaining frame made from powder coated steel. Square section mild steel uprights connecting lid/hinge unit to base unit. Plastisol PVC coated steel body unit. Coated main body Note 1. The sponsor was unable to provide this information. Note 2. The sponsor of the test has confirmed that no flame retardant additives were utilised in the production of the product / component. Document No.: 321255 Page No.: 6 of 11
Test Procedure As no test method is specified in Clause 3.1.2 of Firecode Fire Safety In The NHS Health Technical Memorandum 05-03: Operational Provisions Part A General Fire Safety: August 2008, the following test procedure was considered to best demonstrate the ability of a waste bin to contain a fire when typical combustible contents are ignited and the flaming allowed to establish. A commercially available plastic sack was fitted to the bin and was held in place using the securing trap. The bin was filled to a depth of approximately 3 / 4 height with typical combustible waste material. The waste consisted of a mix of paper sheets, plastic vending machine cups, paper towels, shredded paper and plastic bags in the following (approximate) percentages: o o o o o 20% Paper sheets 20% Plastic vending machine cups 20% Paper towels 25% Shredded paper 15% Plastic bags At the start of the test, the lid was held open and the surface of the waste material was ignited in several places using a butane torch. The flaming was allowed to establish for 1 minute before closing the lid. Observations were made of any external burning behaviour throughout the test. To enable the progress of the combustion within the bin to be assessed without opening the lid, a hand-held infra-red thermometer was used to measure the temperature of the external surfaces. The test was discontinued following a period of 50 minutes. At the end of the test, the lid was opened and the bin and its contents were examined. Still photographs and a video recording were taken of the test. Document No.: 321255 Page No.: 7 of 11
Test Results Observations The visual observations taken during the tests are shown in Table 1. Photographs taken at intervals during the test are shown on page 10. Discussion of results The test has demonstrated the ability of the capsule sackholder to contain an internal fire and maintain its integrity without any external flaming. This, in conjunction with its construction, demonstrates that the bin meets the requirements of Clause 3.1.2 of Firecode Fire Safety In The NHS Health Technical Memorandum 05-03: Operational Provisions Part A General Fire Safety: August 2008. The lid is well fitting and has an effective self-closing mechanism. Although some smoke leakage was observed from around the lid, the test showed that it created a sufficient seal to limit the duration of flaming combustion of the contents. The effectiveness of the lid was further demonstrated when it was opened after 50 minutes test duration had elapsed. The contents of the bin had extinguished and there was no re-ignition of any of the materials inside the bin. Applicability of test results The test results relate only to the behaviour of the test specimen of the product under the particular conditions of the test; they are not intended to be the sole criterion for assessing the performance of the product in its end use. Validity The specification and interpretation of fire test methods are the subject of ongoing development and refinement. Changes in associated legislation may also occur. For these reasons it is recommended that the relevance of test reports over five years old should be considered by the user. The laboratory that issued the report will be able to offer, on behalf of the legal owner, a review of the procedures adopted for a particular test to ensure that they are consistent with current practices, and if required may endorse the test report. Document No.: 321255 Page No.: 8 of 11
Table 1 - Observations Time (min:sec) Observation Maximum Temperature ( C) Lid Sides 00:00 Surface of waste material ignited. Lid held open whilst flaming is allowed to establish. 22 22 01:00 Lid closed. Smoke began to emerge from the lid of the bin. No visible flaming. 68 167 02:00 Smoke production observed to increase. No visible flaming. 85 129 03:00 Smoke production observed to increase. No visible flaming. 87 104 05:00 Smoke production observed to decrease. 73 75 10:00 No change. 49 47 15:00 Temperatures indicate that the combustion of contents inside the bin is decreasing. 38 32 20:00 Smoke production observed to decrease further. 32 30 25:00 Smoke production observed to decrease further. 29 26 30:00 Smoke production ceased. 27 24 35:00 No change. 26 24 40:00 No change. 25 24 45:00 No change. 24 23 50:00 Lid opened by the test operator to check the combustion progress of the contents of the bin. There was no visible evidence of continued flaming or smouldering of the contents of the bin. Test terminated 23 23 Document No.: 321255 Page No.: 9 of 11
Photographs Photographs before the test Photograph during the test Photograph after the test Document No.: 321255 Page No.: 10 of 11
Revision History Issue No : 2 Issue Date: 30 th August 2012 Revised By: T. Kinder Approved By: S. Deeming Reason for Revision: This document replaces issue 1 (dated 23 rd August 2012) of the same number which has been withdrawn. The sponsor has requested that references to hospital bin be replaced by references to capsule plastic sackholder and these changes have been made in this Issue 2 report. Issue No : Revised By: Reason for Revision: Issue Date: Approved By: Document No.: 321255 Page No.: 11 of 11