BNC, N, TNC Connectors

BNC, N, TNC Connectors ONLINE CATALOG AEP BNC, N, and TNC series connectors are specifically designed for use with miniature flexible and semi-rigid cable. They are available with goldplated or nickel-plated bodies and hardware. These connectors have solderclamp attachment for semi-rigid cable, or clamp or crimp attachment for flexible cable. Both crimp and clamp types for flexible cable grip the cable braid with a force greater than the breaking strength of the braid. All have captive contacts. The precision N connectors on page 4 have stainless-steel bodies, and captive plug-on center contacts for easy cable assembly. Contents BNC Connectors for Miniature Cable...................................... Standard N Connectors for Miniature Cable................................ 3 Precision N Connectors for Semi-Rigid Cable............................... 4 TNC Connectors for Miniature Cable...................................... 5 Assembly Instructions.................................................. 6 Mounting Dimensions.................................................. 9 Assembly Tooling..................................................... 9 Index by part number.................................................. 9 Cable Attachment Methods

BNC Connectors for Miniature Cable Click on part number to go directly to cable assembly instructions Straight Plug Bulkhead Mounted Jacks Substitute the appropriate cable group number for XX when ordering: 0 RG78, RG96, M7/93, M7/69 05 RG78DS, RG96DS 0.085" semi-rigid, RG405, M7/33 03 RG74, RG79, RG36, M7/3, RG74DS, RG36DS, M7/5, M7/9, M7/7, M7/89 09.4" semi-rigid, RG 40M7/30 9 M7/5, Times RD-36

N Connectors for Miniature Cable Click on part number to go directly to cable assembly instructions Straight Plug Bulkhead Mounted Jacks Substitute the appropriate cable group number for XX when ordering: 0 RG78, RG96, M7/93, M7/69 05 RG78DS, RG96DS 0.085" semi-rigid, RG405, M7/33 03 RG74, RG79, RG36, M7/3, RG74DS, RG36DS, M7/5, M7/9, M7/7, M7/89 09.4" semi-rigid, RG 40M7/30 9 M7/5, Times RD-36 3

Precision N Connectors for Semi-Rigid Cable Click on part number to go directly to cable assembly instructions These precision N connectors are constructed with 303 stainless steel bodies, Teflon insulators, and beryllium copper contacts. They feature captivated contacts which plug on to the cable center conductor, eliminating contact gapping and soldering during assembly simply trim the cable, slide the connector on, and solder the jacket. Straight Plug Typical VSWR: Bulkhead Mounted Jack 4

TNC Connectors for Miniature Cable Click on part number to go directly to cable assembly instructions Straight Plug Bulkhead Mounted Jacks Substitute the appropriate cable group number for XX when ordering: 0 RG78, RG96, M7/93, M7/69 05 RG78DS, RG96DS 0.085" semi-rigid, RG405, M7/33 03 RG74, RG79, RG36, M7/3, RG74DS, RG36DS, M7/5, M7/9, M7/7, M7/89 09.4" semi-rigid, RG 40M7/30 9 M7/5, Times RD-36 5

Cable Assembly Instructions Clamp type connectors for flexible cable Straight Connectors Flexible Cable Cable Trim Dimensions Parts list Body assembly Insulator Ferrule Compression washer Dielectric Center conductor A B C Braid Jacket Contact (male or female) Backnut Trim cable per trim code below; tin end of center conductor. Slide backnut onto cable. Slide compression washer onto cable in the orientation shown until it stops against cable jacket. Flare cable braid by rotating dielectric and slide ferrule under braid. CONNECTOR TYPE A B C BNC and TNC plugs.5.35.45 BNC and TNC bulkhead jacks.5.300.400 N plugs.50.300.400 (front mount).00.0.30 (rear mount).5.5.75 Press ferrule against compression washer. Trim excess braid flush with outer diameter of compression washer and ferrule. Assemble insulator over cable center conductor and dielectric. 3 Assemble contact onto cable center conductor. Solder contact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact). 4 Insert cable assembly into body assembly. Tighten to 90 00 inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) 6

Cable Assembly Instructions Crimp type connectors for flexible cable Straight Connectors Flexible Cable Parts list Backnut/crimp tail Body assembly Insulator Heat-shrink tubing (optional) Cable Trim Dimensions Dielectric Center conductor Braid Jacket Contact (male or female) Crimp sleeve Trim cable per trim code below; tin end of center conductor. Slide heat-shrink tubing and crimp sleeve over cable. Flare cable braid by rotating dielectric and slide cable into crimp tail. A B CONNECTOR TYPE A B C BNC and TNC plugs.00.600.870 BNC and TNC bulkhead jacks.5.600.850 N plugs.50.600.850 (front mount).00.50.760 (rear mount).5.55.765 C Position cable so braid touches rear of back nut. Slide crimp sleeve forward to touch rear of back nut. Crimp braid with appropriate die size from chart below. 3 Assemble insulator and contact onto cable dielectric and center conductor. Solder contact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact). 4 Crimp Die Sizes CABLE GROUP HEX DIE SIZE 0.05 03.8 05.8 9.8 Insert cable assembly into body assembly. Tighten to 90 00 inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Slide shrink tubing over crimp sleeve and shrink to fit. 7

Cable Assembly Instructions Solder-clamp connectors for semi-rigid cable Straight Connectors Semi-Rigid Cable Parts list Body assembly Solder Ferrule Insulator Backnut Cable Trim Dimensions Center conductor Dielectric A B Jacket Contact (male or female) Solder Trim cable per trim code below; tin end of center conductor. (For precision N bulkhead jack, chamfer end of center conductor and do not tin.) Slide backnut over cable. Slide solder ferrule over cable until it stops against cable jacket. Solder cable jacket to ferrule. CONNECTOR TYPE A B BNC and TNC.085" cable.5.330 BNC and TNC.4" cable.5.330 N plugs.00.350 (front mount).0.50 Standard (rear mount).085" cable.5.95 Standard (rear mount).4" cable.5.5 Precision N plugs.5.5 Precision (rear mount).085" cable.5.95 Precision (rear mount).4" cable.000.5 Assemble insulator and contact onto cable dielectric and center conductor. If insulator is not flush against solder ferrule due to dielectric extrusion, retrim dielectric. Solder contact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact). (omit this step for precision ) 3 Insert cable assembly into body assembly. Tighten to 90 00 inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Precision N plugs for semi-rigid cable Trim cable per trim code below; chamfer end of center conductor. Insert cable into body assembly until it stops. Solder cable jacket to connector body. 8

Mounting Dimensions Bulkhead jacks (except N rear mount).507 dia. N rear mount bulkhead jacks.640 dia..473.538 Assembly Tooling TA-005 DESCRIPTION Crimp tool with.05" and.8" hex dies AEP P/N TA-005 TA-0436 DESCRIPTION Torque wrench with 7/3" jaws for cable connector backnuts; 95 inch-ounces torque Index by Part Number Click on any line below to go directly to the appropriate page P/N Page 4000-04-0XX.................... 3 4000-05-0XX.................... 3 4000-07-0XX.................... 3 4000-563-009..................... 4 4000-563-00..................... 4 4000-704-0XX.................... 3 4000-705-0XX.................... 3 4000-707-0XX.................... 3 450-04-0XX.................... 3 450-05-0XX.................... 3 450-07-0XX.................... 3 450-704-0XX.................... 3 450-705-0XX.................... 3 450-707-0XX.................... 3 450-9543-009..................... 4 450-9543-00..................... 4 450-04-0XX.................... 3 450-05-0XX.................... 3 450-07-0XX.................... 3 450-704-0XX.................... 3 450-705-0XX.................... 3 450-707-0XX.................... 3 6000-04-0XX.................... 5 6000-05-0XX.................... 5 6000-07-0XX.................... 5 6000-704-0XX.................... 5 6000-705-0XX.................... 5 6000-707-0XX.................... 5 600-04-0XX.................... 5-0XX Indicates cable connectors with various types on specified page. AEP P/N TA-0436 P/N Page 600-05-0XX.................... 5 600-07-0XX.................... 5 600-704-0XX.................... 5 600-705-0XX.................... 5 600-707-0XX.................... 5 600-04-0XX.................... 5 600-05-0XX.................... 5 600-07-0XX.................... 5 600-704-0XX.................... 5 600-705-0XX.................... 5 600-707-0XX.................... 5 6500-04-0XX.................... 6500-05-0XX.................... 6500-07-0XX.................... 6500-704-0XX.................... 6500-705-0XX.................... 6500-707-0XX.................... 650-04-0XX.................... 650-05-0XX.................... 650-07-0XX.................... 650-704-0XX.................... 650-705-0XX.................... 650-707-0XX.................... 650-04-0XX.................... 650-05-0XX.................... 650-07-0XX.................... 650-704-0XX.................... 650-705-0XX.................... 650-707-0XX.................... 9