Cambi THP - Psyttalia wwtp Davide Perduca
CAMBI IN BRIEF Independent Norwegian technology & engineering company since 1989 Designs, builds & operates the CAMBI Thermal Hydrolysis Process (THP) A pre-treatment technology before anaerobic digestion of sewage sludge Optimizes digestion and dewatering, reduces digester volume, increases gas production Delivers a high quality (Class A) end product (biosolids) First installation in 1996, still in operation 44 plants for > 1.000.000 t dry solids/year Typical WWTP size : 70.000 to 10 Million People Equivalent!Cambi THP is a key technology for any sludge disposal strategy!
CAMBI S BUSINESS AREAS Biosolids: Plants for enhanced biogas production from municipal & industrial sludge Biowaste: Plants for biogas fertilizer from source-separated organic waste Operations: Cambi Operations provides support and operation services to maximize plant performance
THE CHALLENGE OF SLUDGE AND BIOWASTE Overloaded digesters? Biological sludge difficult to dewater? Quality/Class A requirements? High disposal costs? Odour? Waste and wastewater management does not come for free!
CAMBI THP - BENEFITS
CAMBI THP
CAMBI PLANT LOCATIONS
1,200 1,000 800 600 400 200 0 10tones dry solids/year) 196 197 198 19 20 201 202 203 204 205 206 207 208 209 2010 201 2012 2013 2014 2015 2016 CAMBI PLANTS (1996 2016, contracted) New Capacity Online, DTPY Cumulative Capacity, DTPY
CAMBI PLANTS (in operation, metric tons) Customer/project Location Country Design capacity (TDS/year) TPH type 1 Joint venture betw een Galliford Try Infrastructure Ltd, MWH Treatment Ltd and Mott McDonald Ltd. THP reactors TYPE Completed no. of plants HIAS (1) Hamar Norway 3,600 tonnes B10 1 WWTP 1996 1 F A Thames Water (2) Chertsey UK 9,600 tonnes B12 2 WWTP 1999 2 F A Borregaard Industries Sarspborg Norway 4,000 tonnes B12 1 PAPER 2000 3 W I The Municipality of Næstved Næstved Denmark 1,600 tonnes B6 1 WWTP* 2000 4 W A Nigg Bay Aberdeen UK 16,500 tonnes B12 4 WWTP 2001 5 F A Mjosanlegget, Biowaste Plant*** Lillehammer Norway 4,600 tonnes B12 2 OFMSW 2001 6 B A Ringsend Sewage Treatment Works Dublin Ireland 36,000 tonnes B12 8 WWTP 2002 7 F D, A The Municipality of Fredericia Fredericia Denmark 8,000 tonnes B12 2 WWTP 2002 8 F A Kobelco Eco-Solutions Niigata Japan 1,200 tonnes B3 1 WWTP 2002 9 F A Spolka Wodna Kapusciska Bydgoszcz Poland 8,000 tonnes B12 2 WWTP 2005 10 F A Thames Water Chertsey UK Included in (2) B12 0 Operations 2005-2012 Part of 2 F A HIAS, additional digester Hamar Norway Included in (1) B12 0 New digester 2005 Expanding 1 F A Oxley Creek Brisbane Australia 12,900 tonnes B12 3 WWTP 2007 11 W A Bruxelles Nord Bruxelles Belgium 20,000 tonnes B12 5 WWTP 2007 12 W O HIAS- Expansion Hamar Norway 2,000 tonnes B12 1 WWTP 2007 Expanding 1 F A Cotton Valley (Anglian Water) Milton Keynes UK 20,000 tonnes B12 4 WWTP 2008 13 F A Ecopro, multi-waste** plant Verdal Norway 8,000 tonnes B12 2 OFMSW*** 2008 14 B + F A Whitlingham WWTW (Anglian Water) Norwich UK 19,000 tonnes B12 4 WWTP 2008 15 F A Biovakka Oy Åbo/Turku Finland 14,000 tonnes B12 3 WWTP 2008 16 F A Nigg Bay, upgrade Aberdeen UK 4,000 tonnes B12 0 WWTP 2009 Expanding 5 F A Bran Sands (Aker-Kværner/NWL) Tees Valley UK 37,000 tonnes B12 8 WWTP 2009 17 F A Amperverband, Cambi THP-C* Geiselbullach Germany 2,000 tonnes B12 1 WWTP 2009 18 H I Ringsend STW (New THP line) Dublin Ireland 20,000 tonnes B12 4 WWTP 2010 Expanding 7 F D, A Cardiff, Welsh Water (Imtech) Wales UK 30,000 tonnes B12 6 WWTP 2010 19 W A Afan, Welsh Water (Imtech) Wales UK 20,000 tonnes B12 4 WWTP 2010 20 F A Riverside, Thames W (Interserve) London UK 40,000 tonnes B12 8 WWTP 2011 21 F A Vilniaus Vandenys/ Vilnius Water Co. Vilnius Lithuania 23,000 tonnes B12 5 WWTP 2011 22 F D, A Mapocho WWTP (Degremont)* Santiago Chile 25,000 tonnes B12 6 WWTP 2012 23 H A Lindum, Cambi Compact Drammen Norway 6,000 tonnes B6 2 WWTP 2012 24 F A Davyhulme, UU (B&V) Manchester UK 91,000 tonnes B12 20 WWTP 2013 25 F A, I Howdon (Imtech/NWL) Newcastle UK 40,000 tonnes B12 8 WWTP 2012 26 F A Oslo EGE*** Oslo Norway 15,000 tonnes B12 2 OFMSW*** 2013 27 B A Crawley STW upgrade (GBM 1 ) West Sussex UK 11,300 tonnes B6 3 WWTP 2014 28 F A Crossness, Thames Water London UK 36,500 tonnes B12 6 WWTP 2014 29 W A, I 1 Joint venture betw een Galliford Try Infrastructure Ltd, MWH Treatment Ltd and Mott McDonald Ltd. Application Product end-use
CAMBI PLANTS (in design/construction, metric tons) Customer/project Location Country Ordered Plants / Under design/construction Design capacity (TDS/year) TPH type THP reactors TYPE Completed no. of plants Application DC Water Washington DC USA 130,000 tonnes B12 24 WWTP 2014 30 F A Heijmans, STC Tilburg Tilburg Netherlands 29,000 tonnes B12 3 WWTP 2014 31 F I Beckton, Thames Water London UK 36,500 tonnes B6 6 WWTP 2014 32 W A, I Sundet WWTP, Växjö Municipality** Växjö Sweden 8,600 tonnes B6 2 WWTP 2014 33 F A Vigo WWTP (UTE EDAR Lagares) Vigo Spain 22,000 tonnes B6 3 WWTP 2014 34 F A IVAR biogas plant** Stavanger Norway 11,800 tonnes B6 2 WWTP 2014 35 F A Seafield STW, MWH (Stirling Water) Edinburgh Scotland 27,000 tonnes B6 6 WWTP 2014 36 F A Long Reach, Aecom (T. Water)* Kent, London UK 13,000 tonnes B6 3 WWTP 2015 37 W A Burgos WWTP (Degremont) Burgos, Castile Spain 13,000 tonnes B6 2 WWTP 2015 38 F A Ourense WWTP (Degremont) Ourense, Galicia Spain 7,000 tonnes B2 4 WWTP 2015 39 F A Mjosanlegget*** New Plant Lillehammer Norway 4,800 tonnes B6 2 WWTP 2016 40 F A Bakdal WWTP* Anyang S. Korea 27,700 tonnes B12 4 WWTP 2016 41 F D, I Psyttalia WWTP* Athens Greece 15,500 tonnes B6 4 WWTP 2015 42 W A Hengelo* Hengelo Netherlands 11,100 tonnes B6 2 WWTP 2015 43 W I Gaobeidian WWTP Beijing China 99,100 tonnes B12 20 WWTP 2016 44 F A TDS = Total dry solids (1000 kg = 1 tonne) Total: 1,045,900 tonnes 216 Pop. Equiv. 35,818,000 Product end-use WWTP = sludge from muncipal w astew ater treatment plant, *biological sludge/was only mixed w ith untreated primary sludge before AD PAPER = bio-sludge/waste activated sludge from paper factory wastewater treatment plant *** OFMSW = Organic Fraction of Municipal Solid Waste, **Codigestion: mix of sludge, OFMSW, and other organic waste Applications: H: Cambi Hybrid (WAS only TH mixed with untreated P), not Class A W: WAS, biological sludge, only (usually extended aeration) F: Full Cambi, TH of both P and WAS sludge, Class A B: Biowaste O: Wet-air oxidation In operations: Under design/construction: Total: Product end-use: A: Use of end product in agriculture D: Drying of end-product I: Incineration of end-product 589,800 tonnes 456,100 tonnes 1,045,900 tonnes
CAMBI REFERENCE LIST, BIOWASTE AND CODIGESTION (metric) CAMBI REFERENCE LIST, BIOWASTE AND CODIGESTION Customer/project Location Design capacity (TDS/year) Design capacity (wet t/year) Approx t raw Sludge (a.r.) OFMSW tons (a.r.) TYPE Completed Product end-use Mjosanlegget, Biowaste Plant Lillehammer Norway 4,600 tonnes 15,000 tonnes 0 tonnes 15,000 tonnes OFMSW 2001 A Ecopro, Codigestion plant Verdal Norway 8,000 tonnes 33,000 tonnes 20,000 tonnes 13,000 tonnes OFMSW* 2008 A Oslo EGE Oslo Norway 15,000 tonnes 50,000 tonnes 0 tonnes 50,000 tonnes OFMSW 2014 A Sundet WWTP Växjö Sweden 8,600 tonnes 37,000 tonnes 26,000 tonnes 11,000 tonnes WWTP* 2014 A IVAR biogas plant Stavanger Norway 11,800 tonnes 44,000 tonnes 16,000 tonnes 28,000 tonnes WWTP* 2014 A Mjosanlegget, New Plant Lillehammer Norway 4,800 tonnes 20,000 tonnes 14,000 tonnes 6,000 tonnes OFMSW 2016 A Anyang City Anyang S. Korea 27,700 tonnes 128,000 tonnes 107,000 tonnes 21,000 tonnes WWTP* 2016 D TDS = Total dry solids (1000 kg = 1 tonne) Total: 80,500 tonnes 327,000 tonnes 183,000 tonnes 144,000 tonnes OFMSW = Organic Fraction of Municipal Solid Waste DS% in Food-w aste 30 % *Codigestion: mix of sludge, OFMSW, and other organic w aste DS% in raw sludge 20 % In operations: Under design/construction: Total: T DS 27,600 tonnes 52,900 tonnes 80,500 tonnes Product end-use: A: Use of end product in agriculture D: Drying of end-product I: Incineration of end-product
Psyttalia wwtp
CAMBI
Design data
Process flow diagram
Pre-treatments
Pre-treatments
Psyttalia installation
Psyttalia installation Process
Effluent quality 1/2
Effluent quality 2/2
Sludge treatment
Thickening
Digestion
Digestion
Digester internals
Dewatering
Drying
Psyttalia docking pier
CAMBI
CAMBI s Scope of supply 1 x B6-4 THP system 1 x dewatering centrifuge Option for a second system 1 x B6-4 THP The B6x4 unit will be combined with 4 existing digesters to form an advanced digestion system. The Advanced digestion system, treating 50% of the WAS sludge load, will operate totally independent from the conventional digestion plant (based on the other 4 digesters) which is treating the other 50% of the sludge load. In the future an additional, identical B6-4 line can be added to transform the remaining conventional digesters into a second advanced digestion line
1 x B6-4 Design Data Design values Unit Design Basis Normal dry solids% of feed into B6 unit %DS 12-16,5 Max dry solids% peak of feed into B6 unit %DS 18% Average daily treatment capacity Maximum daily treatment capacity, at 30 min. retention time in reactors Maximum daily treatment capacity, at 20 min. retention time in reactors m3/day ton DS/day (at 14% DS) m3/day ton DS/day (at 16.5% DS) m3/day ton DS/day (at 16.5% DS) Temperature of incoming feed, WAS C 25 Temperature of bypassed sludge, PS C 25 Hydrolysis temperature C ~165 303 42.5 425 70,1 509 84,0
1 x B6-4 Process scheme
THP CAMBI 1 x B6-4 CAMBI THP