Regenerative Energy from Industrial and Municipal Organic Waste
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1 Regenerative Energy from Industrial and Municipal Organic Waste Torsten Fischer and Dr Katharina Backes Krieg & Fischer Ingenieure GmbH Bertha-von-Suttner-Straße 9, D Göttingen, Germany Tel.: , Fax: Philadelphia, PA, USA March 12, 2013 Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
2 Krieg & Fischer Ingenieure GmbH Engineering Office, specialized in Design and Engineering of Biogas Plants Foundation: 1999 Team: 25 Experience: > 25 Years References: ca. 150 Biogas Plants in: Partner in: Germany, Japan, Netherlands, Austria, Switzerland, Lithuania, Italy, Slovakia, Canada, USA, Spain, France, Ireland, Russia and India Japan, Korea, USA, Canada, Bulgaria, France, Hungary, Turkey, Poland, Italy, Spain, Ireland, Serbia, Greece and China Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
3 Service offerings of Krieg & Fischer in the field of Biogas Studies Concept Development Calculations Permits & Approvals Engineering Tendering and Commissioning Supervision of Construction Start-up Optimization/Retrofits Supervision and Consulting Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
4 References - Examples Central Biogas Plant Energy Crop Biogas Plant The configuration of the biogas plant depends on the substrates! Potato Residue Digestion Energy Crops with Cattle Manure Kitchen Waste Digestion Biowaste Digestion Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
5 Introduction Regenerative Energy from Industrial and Municipal Organic Waste This presentation is not about the most wonderful system for regenerative energy but about the way to get there. And one of the key challenges is a proper pre-treatment. Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
6 Examples of possible substrates Municipal organic waste Old bread Slaughterhouse waste Distillers wash Agricultural waste Agricultural waste Potato waste Slaughterhouse waste Grape pulp Potato pieces Biodegradable municipal waste Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer Waste french fries waste banana March 12, /30
7 Collection of municipal organic waste source separated Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
8 Biogas production from municipal organic waste in Germany 2011 Fermentation container Plug flow digester % 28% 55% Wet digestion Source: Biogas-Atlas 2011/12; Anlagenhandbuch der Vergärung biogener Abfälle in Deutschland; Witzenhausen-Institut für Abfall, Umwelt und Energie GmbH; 2011; Bioabfallvergärungsanlagen in Deutschland 2011 Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
9 Contaminants of source separated municipal organic waste ( bio waste ) Contaminants Proportion (by weight) Paper and cardboard 14% biodegradable plastics 22% Other plastics 12% Metals 3% Pottery, stones 14% Sanitary products 1% Animal faeces, cat litter 27% Other material (non-compostable, risky) 7% Total 100% * According to analyses the waste contains approx. 2% of contaminants Source: Biojätteen Laatututkimus, 2010; Finland Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
10 Key question: How does the pre-treatment looks like? Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
11 Pre-treatment What is the aim??? Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
12 Pretreatment clean waste contaminated waste minor preprocessing (shredding if necessary) pretreatment removal of big contaminants shredding removal of Fe removal of non-fe removal of grit conditioning removal of light contaminants digester digester Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
13 Pre-treatment Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
14 Selection Process technology Depends on: Kind of Substrate Dry matter content Amount of contaminants Content volatile solids Particle size Seasonal variation Location Logistic Use of digestate Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
15 Noyon Delivery liquid waste Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
16 Noyon Delivery solid waste Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
17 Pre-treatment Trommelsiebmaschine SM 518 A Walzenzerkleinerer DW E Büffel Doppstadt-Zerkleinerer AK 230 E Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
18 Pre-treatment pulper Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
19 Pre-treatment Cross flow shredder Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
20 Pre-treatment Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
21 Example 1: waste from sugar industry Pretreatment: Different silage plates solid input device (red framed area) Digestion: 4 Digester secondary digester (green framed area) Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
22 Sugar industry Dinteloord, The Netherlands Built: 2011 Substrate: sugar beet ends, sugar beet leafs, sugar beet, vegetable waste 114,000 t/a Digester: 4 x 4,480 m³ steel tank Upgrading of 1,750 m³/h biogas to 990 m³/h methane Gas holder above secondary digester Treatment of digestate with decanter Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
23 Example 2: clean organic waste from industry Pretreatment: Different tanks for delivery shredding mixing tank (red framed area) Digestion: Digester secondary digester (green framed area) Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
24 Sludge from food industry, kitchen and market waste France, Noyon Built: 2007 Substrate: 40,000 t/year fluid and solid organic waste and sludge Digester: steel tank 3,479 m³ Gas engine: 716 kwe Solid-fluid separation of the digestate Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
25 Example 3: municipal organic waste Pretreatment: Different tanks for delivery screw mill/bag opener interim bunker pulper grit removal system buffer tank mixing tank hydrolysis (red framed area) Digestion: Digester secondary digester (green framed area) Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
26 Type of digestion Type of digestion Constant type Batch type Wet digestion TS <15% (in digester) Dry digestion TS 20-30% (in digester) Dry digestion TS % (in digester) Plug flow digester Wet digestion Garage digester Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
27 Type of digestion Type of digestion Constant type Batch type Wet digestion TS <15% (in digester) Dry digestion TS 20-30% (in digester) Dry digestion TS % (in digester) Plug flow digester Wet digestion Garage digester Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
28 Main criteria wet/dry digestion Suitability organic waste for dry digestion or wet digestion: Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
29 Conclusions: Clear definition of the input substrate is inevitable for every proper selection of pre-treatment components Clear definition of the output quality needs to be done prior to selection of pre-treatment aggregates The chosen pre-treatment equipment influences the digester volume and system Nothing is simple Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
30 Regenerative Energy from Industrial and Municipal Organic Waste Torsten Fischer and Dr Katharina Backes Krieg & Fischer Ingenieure GmbH Bertha-von-Suttner-Straße 9, D Göttingen, Germany Tel.: , Fax: Philadelphia, PA, USA March 12, 2013 Krieg & Fischer Ingenieure GmbH Speaker: Torsten Fischer March 12, /30
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