Flexible Microscreen Filter. Hydrotech Discfilter
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1 Flexible Microscreen Filter Hydrotech Discfilter
2 Hydrotech Discfilter The world s leading microscreen filter is the ideal filtration system for fine solids removal and product recovery thanks to its superior design providing reliability, ease of use, small footprint and easy maintenance. The Hydrotech Discfilter is a tertiary treatment process - utilising microscreens - capable of producing effluent with both low turbidity and low total suspended solids. Discfilters are utilised in wastewater treatments plants primarily for effluent polishing. By employing woven cloth filter elements installed on multiple discs, the Hydrotech Discfilter supplies a large filter area within a small footprint. Its sturdy and compact design makes the Discfilter system a great choice for: Traditional Sand Filter > Effluent polishing of wastewater > Water reclamation and reuse > Product recovery in industrial applications > Process water filtration > Where a filter with small footprint is required > When a low cost alternative to sand filtration is required Key Characteristics > Hydrotech Discfilter: 75% smaller footprint than a traditional sand filter Flexibility > For corrosive environments, components can be made of titanium or special alloys > Sturdy and compact design (commonly made of either 304 or 316 stainless steel) > All units supplied with covers > Cost-effective technology compared to conventional sand filtration > Small footprint, 75% smaller than a traditional sand filter > Simple design minimising mechanical equipment and other ancillary parts > Automatic backwash > Easy to operate and to maintain > Operational flexibility > Increased filtration levels or capacity by adding or replacing discs > Low operation costs > Easy access (components requiring periodic maintenance are easily accessible from outside the filter) > Strong 10-year operating experience with more than 4,000 Hydrotech installations worldwide > Capacity: 10-4,000 kl/hour > Wide range of models: diameters 1.7, 2.1, 2.2 and 3.1 m with up to 20 discs per filter > Filter opening: 10-1,000 μm > Large filter area: up to 112 m 2 filter area
3 Wastewater Applications > Tertiary Filtration: robust, low cost alternative to sand filtration > Water reuse (pre-treatment) > Algae removal Discfilters provide a flexible means of tertiary filtration, which can be used in many wastewater treatment and water reuse applications. Industrial Process Water Applications > Fine filtration of intake water from surface water sources for industrial water supply systems. > Fine filtration of intake water for aquaculture. > Solids removal in recirculated aquaculture systems. > Spray water filtering and pulp water recycling in the Pulp & Paper industry > Recycling water in food processes > Polishing of effluent from wastewater treatment works in food processing industries > Pre-treatment for microfiltration / reverse osmosis systems for water recovery in many industrial applications Technology Combination: Actidisk To achieve clarification and filtration of high suspended solids water, or phosphorous removal, the Actiflo process followed by Discfilters is recommended. This new compact and efficient process is called Actidisk. Example: Tertiary Wastewater Treatment Plant in Barcelona, Spain, treating the municipal wastewater for 2 million people and using the treated effluent for irrigation of land and golf courses and supply environmental flows (capacity: over 300 megalitres a day). Actiflo Clarification + Hydrotech Discfilters = Actidisk Pilot Unit & Filtration Test Kit To demonstrate the effectiveness of the Hydrotech discfilter process, Veolia Water Solutions & Technologies can provide the service of a Hydrotech discfilter mobile pilot unit. This standalone unit can be easily delivered by road to site and be operational within days. A Hydrotech Filtration Test Kit is also available to quickly ascertain whether discfilters are suitable for your application.
4 Hastings Point Sewage Treatment Plant for Tweed Shire Council NSW > Design, supply and commissioning of an Hydrotech Discfilter for tertiary treatment > Capacity: 150 litres/second > Process: biological treatment, settling ponds, and filtration (Discfilter) before discharge into a dunal system > Application: tertiary filtration prior to discharge to environment Kingscliff Sewerage Treatment Plant for Tweed Shire Council NSW Kawakawa & Awanui Wastewater Treatment Plants for the Far North District Council NZ Ballarat Llanberris Water Treatment Plant for Ballarat Goldfields VIC Maroochydore Sewage Treatment Plant for Maroochy Waters Alliance - QLD > Design, Supply & Commissioning of a new tertiary wastewater treatment plant that will service 25,000 inhabitants > Capacity: 30 Megalitres/day (peak flow) > Process: 2 Hydrotech Discfilters HSF 2216/15-2F > Application: Advanced tertiary effluent filtration before discharge (class A water for possible agricultural reuse & irrigation) > Upgrade and refurbishment of two existing wastewater treatment plants servicing local communities > Capacity:1,600 m 3 /day (Kawakawa) and 670 m 3 /day (Awanui) > Process: Hydrotech Discfilter (HSF-2104/3-1F at Kawakawa and HSF F at Awanui) > Application: effluent polishing prior to discharge to local streams both of which discharge into environmentally sensitive coastal areas > Water treatment plant to de-water the mine groundwater for underground mine workings at the Ballarat Goldfields mine site to remove heavy metals, manganese, arsenic, iron and other contaminants > Capacity: 3.89 ML/day > Process: oxidation followed by 1 Actiflo ACP Hydrotech Discfilter HFS-1708 (Actidisk process) and sludge dewatering > Application: treated water will meet Victorian EPA water quality guidelines for discharge into water streams, and improve environmental flows. > Upgrade of Sewage Treatment Plant with 2 channel-mounted Hydrotech Discfilters > Capacity: 12 ML/day (Average Dry Weather Flow), up to 36 ML/day (Peak Flow, 3 times ADWF) > Process: tertiary effluent filtration (meeting USA Title 22 requirements for ADWF) > Application: the advanced tertiary filtration is a key component of the STP upgrade and the Maroochy Shire Council s River Recovery Project, to protect the river health, improve the quality of water discharged to the Maroochy River, and provide class A water for agricultural reuse and irrigation. Three Wastewater Treatment Plants for Thames Coromandel District Council NZ > Design, supply, install and commissioning of 6 Hydrotech Discfilters to treat municipal wastewater at three sites (Whitianga, Pauanui & Whangamata) > Capacity: 29 Megalitres/day in total (3 plants) > Process: 6 Hydrotech Discfilters, 2200 Series (2 per site) > Application: tertiary filtration of wastewater prior to discharge to estuaries in pristine coastal resorts of the Coromandel peninsula
5 Hydrotech Discfilter Process Filter discs An ideal filtration system for fine solids removal and product recovery Backwash % of removal Tertiary Treatment Influent TSS Reduction % Filtered water Influent TSS Range Effluent TSS Range mg/l 2-30 mg/l Filtered water outlet Turbidity Reduction 50 95% Influent Turbidity Range NTU Effluent NTU Range typically < 2 NTU > The water to be > Solids catch on the > As the suspended > High pressure rinse > The spray headers for treated flows by microscreen cloth, on solids are captured water blasts the solids backwash of the discs gravity into the filter the inside of the filter onto the filter panels, off the filter media and fold out to facilitate segments from the panels mounted on the the flow of water into the solids easy maintenance of centre drum. two sides of the disc through the Discfilter collection trough. the spray nozzles. segments. is impeded. This causes Typically, the backwash the water on the inlet requires 1-2% of the side to the Discfilter total flow and filtered unit to rise, triggering water is used. a level sensor to start the backwash cycle. With tank > The tank version is provided with an internal emergency by-pass and a level weir to maintain the water level after the filter. Without tank > The versions without tanks are designed for installation on a concrete channel or basin. > The Hydrotech moving backwash spray header ensures better cleaning with minimal water use (20% savings of rinse water consumption) and longer life of the filter media
6 Veolia Water Solutions & Technologies Australia and New Zealand Creating Water Solutions Present in Australia and New Zealand for over 70 years, Veolia Water Solutions & Technologies is a world leader in Design & Build of water and wastewater treatment plants. Our unique portfolio of differentiating technologies includes drinking water, industrial process water, and wastewater. We provide Design & Build capabilities, Engineered Systems, Equipment Supply, Leasing of Mobile Plants and Services, focusing on reuse and desalination. Our approach for delivering innovative water solutions makes us the partner of choice for municipal and industrial customers. Sydney Unit 2, 5 Stanton Road Seven Hills NSW 2147 Ph: Fax: Melbourne 341 Fitzgerald Road Derrimut VIC 3030 Ph: Fax: Perth 124 Kewdale Road Kewdale WA 6105 Ph: Fax: Brisbane 5/26 Navigator Place Hendra QLD 4011 Ph: Fax: Adelaide 500 Churchill Road Kilburn SA 5084 Ph: Fax: New Zealand 5 Hill Street, Onehunga, Auckland, New Zealand Ph: Fax: [email protected] Veolia Water Solutions & Technologies Australia Level 4, Bay Centre, 65 Pirrama Road Pyrmont NSW 2009 Australia Ph / Fax [email protected]
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