More time on the road Illustrated s List RTO-690B-DM2 November 202
Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CASE (FRONT) FORCED LUBE... 0 CONTROLLER ECU & HARNESS... 4 COUNTERSHAFT & BRGS (AUX)... 5 COUNTERSHAFT ASSY... 6 FILTER REGULATOR... 8 GEAR DISPLAY MODULE... 9 INERTIA BRAKE... 22 INPUT SHAFT & DRIVE GEAR... 23 INTEGRAL OIL PUMP... 24 KITS & ASSEMBLIES... 26 MAINSHAFT & SYNCHRO(AUX)... 29 MAINSHAFT ASSY... 3 MISCELLANEOUS... 33 OIL COOLER... 34 OIL FILTER... 36 RANGE CYLINDER... 38 REVERSE IDLER... 40 SHIFT BAR HOUSING... 42 SHIFT CONTROLS... 45 X-Y SHIFTER MODULE... 47 2
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A-2 Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-F89-2X TN-F89-2R TN-F89-2RDS TN-F89-2X TN-F89-99X RTO-690B-DM2 NEW SVC EXCH TRANS RTO-690B-DM2 REMAN TRANS RTO-690B-DM2 REMAN TRANS RTO-690B-DM2 NEW SVC EXCH TRANS RTO-690B-DM2 NEW SVC EXCH TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH THRU-SHAFT PTO OPTION 4
Group: AUXILIARY DRIVE GEAR 5 7 4 2 3 6 0480-2/92 Aux DG AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 6763 SNAP RING 2 K-359,K-3522 2 2320 SNAP RING RETAINER K-359,K-3522 3 6628 SNAP RING 4 5566507- BOX BEARING 5566504,5566507 K-359,K-3522 5 638 BEARING RETAINER 6 X-8-645 CAPSCREW X 8 62 6 3/8"-6X" 7 2359 AUXILIARY DRIVE GEAR 232 5
Group: CASE (AUX) 4 25 2 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 23 3 4 5 6 24 8 4 7 6 9 5 0 3 2 406B-03-03 CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-250 SPEEDO ROTOR ASSY 4302242 MAGNETIC 6
Item Description Replaced Qty. Notes Kits/Assys Where 2 55685 -O- RING K-298,S-250,S- 293,S-2956 3 K-298 OIL SEAL KIT 4302322 4302323 "FOR MAGNETIC COVER" K-359,K-3522 4 X-8-080M CAPSCREW 3 M8 X.25 X 2MM 5 S-293 REAR BEARING COVER ASSY 69637,430465,4305833 6 00955 GASKET - RED EDGE MOLDED 6 4302247 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.043 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.03 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-298,K-358,S- 293 K-298,K-358 7 X-8L-6 CAPSCREW 4 3/8"-6X3-/4" 7 X-8L-64 CAPSCREW 2 3/8"-6X2" 8 X-8L-602 CAPSCREW 6 3/8"-6X-/2" 8 X-8L-64 CAPSCREW 2 3/8"-6X2" 8 X-8L-66 CAPSCREW X 8 66 3/8"-6X2-3/4" 9 4302320 COVER 2346 2 S-2956 0 4305978 GASKET 4302246 2 K-358,K-3547,S- 2956 K-2805 SHIM KIT 2452 K - 206 K-359,K-3522,S- 2956 2 4335 GASKET K-358,S-2956 3 4305046 REAR HOUSING 4 5505543 YOKE-70 HALF ROUND 5 2085 LIFTING EYE 705 2 S-2956 6 X-8L-600 CAPSCREW 8 3/8"-6X" 23 K-323 SPEED SENSOR KIT A - 6398,A - 6724 SINGLE PICK-UP (2 PIN) 24 K-3523 SPEEDO PLUG KIT 4302707 2 25 4304653 SHIELD S-293 7
Group: CASE (FRONT) 27 28 29 30 3 36 37 38 22 24 23 4 40 8 2 20 39 7 4 5 6 2 7 8 9 0305C-03-03 5 4 2 3 0 9 CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-2998 CASE ASSY 430228,4305765,S - 2075 FOR USE W/INTEGRAL PUMP 2 X-2-207 PIPE PLUG X2 202,X2 206 3/4" MAGNETIC 4 430530 GASKET 430280 K-358,K-3637,K- 3644 5 4302809 PTO COVER 6596,430057 6 X-8-725 CAPSCREW X 8 724 8 7/6"-4X7/8" 7 4306584 CLUTCH HOUSING GASKET 430485,4305668 K-358,K-3760 8 4305059 CLUTCH HOUSING 9 X-8-200M CAPSCREW 4 M2 X.75 X 20MM 0 K-3643 CLUTCH HOUSING COVER KIT 69954 4306583 STUD 5966 6 2 X-0-005 WASHER X 3 000,X0 000,X0 004 6.23 X 6.60 3 X--02 HEX NUT X--005 6.625-8 8
Item Description Replaced Qty. Notes Kits/Assys Where 4 20550 FRONT BRG COVER 2" PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" K-3547 7 43 GASKET K-358 8 4303692 HAND HOLE COVER K-3760 9 X-8-423 CAPSCREW 2 /4"-20X/2" K-3760 20 X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C-826 4.500-3 X.490, FOR ALUMINUM HOUSING K-3760 2 4304023 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED S-2995,S-2998 22 X-8-686 CAPSCREW 6 3/8"-6X3/4" 23 4575 PTO COVER 4302254 24 4305309 GASKET 684 K-358,K-3637,K- 3644,K-3683 27 4373 MAGNET 3 S-2995,S-2998 28 828 PIN 2 29 X--02 HEX NUT 2.625-8 30 X-0-005 WASHER X 3 000,X0 000,X0 004 2.23 X 6.60 3 4554 STUD 632,6579 2 5/8" X 2-3/6" 36 2304 PLUG 72 2 37 X-8-005 CAPSCREW 2 5/8"-X-/4" 38 2084 SPACER 2 39 X-2-802 PIPE PLUG X2 800 /2" 40 X-2-207 PIPE PLUG X2 202,X2 206 3/4" MAGNETIC 4 69447 PIN S-2995,S-2998 9
Group: CASE (FRONT) FORCED LUBE 27 28 29 30 3 36 37 38 22 24 23 4 40 2 8 25 26 39 4 2 20 2 3 42 7 5 6 7 8 9 5 4 2 3 0 9 0305E-08-04 CASE (FRONT) FORCED LUBE Item Description Replaced Qty. Notes Kits/Assys Where S-2995 CASE ASSY 4305765 2 5568544 -O- RING 3 A-747 EXTENDED LUBE TUBE ASSY 4305393 4 430530 GASKET 430280 K-358,K-3637,K- 3644 5 4302809 PTO COVER 6596,430057 6 X-8-725 CAPSCREW X 8 724 8 7/6"-4X7/8" 7 4306584 CLUTCH HOUSING GASKET 430485,4305668 K-358,K-3760 8 K-3760 FORCED LUBE CL HSG KIT 4304328, 430589, 430575 # PULL ALUMINUM 9 X-8-200M CAPSCREW 4 M2 X.75 X 20MM 0 K-3643 CLUTCH HOUSING 69954 0
Item Description Replaced Qty. Notes Kits/Assys Where COVER KIT 4306583 STUD 5966 6 2 X-0-005 WASHER X 3 000,X0 000,X0 004 6.23 X 6.60 3 X--02 HEX NUT X--005 6.625-8 4 20550 FRONT BRG COVER 2" PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" K-3547 7 43 GASKET K-358 8 4303692 HAND HOLE COVER SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED K-3760 8 4305365 HAND HOLE COVER SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED 9 X-8-423 CAPSCREW 2 /4"-20X/2" K-3760 20 X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C-826 6.500-3 X.490 K-3760 2 4304023 PLUG 4303747 2 -/6" MAGNETIC, O-RING INCLUDED S-2995,S-2998 22 X-8-686 CAPSCREW 6 3/8"-6X3/4" 23 4575 PTO COVER 4302254 24 4305309 GASKET 684 K-358,K-3637,K- 3644,K-3683 25 3835 -O- RING 2 26 3653 -O- RING 2 K-2908 27 4373 MAGNET 3 S-2995,S-2998 28 828 PIN 2 29 X--02 HEX NUT 2.625-8 30 X-0-005 WASHER X 3 000,X0 000,X0 004 2.23 X 6.60 3 4554 STUD 632,6579 2 5/8" X 2-3/6" 36 2304 PLUG 72 2 37 X-8-005 CAPSCREW 2 5/8"-X-/4" 38 2084 SPACER 2 39 X-2-802 PIPE PLUG X2 800 /2"
Item Description Replaced Qty. Notes Kits/Assys Where 40 X-2-207 PIPE PLUG X2 202,X2 206 3/4" MAGNETIC 4 69447 PIN S-2995,S-2998 42 3834 -O- RING 2
Group: CONTROLLER ECU & HARNESS 0 9 Range Solenoid A Shift Bar Housing Speed Sensor B Shift Bar Housing Speed Sensor Splitter Solenoid (8 Speeds Only) 2 Blank Rear Bearing Cover 3 5 3 4 3 4 8 7 3 6 2039B-03-03 3
CONTROLLER ECU & HARNESS Item Description Replaced Qty. Notes Kits/Assys Where 4307036 BRACKET 430302 3 2 5559348 TY-RAP 8 K-3682,K-48 3 430367 MOUNTING PAD 4 4 430378 DOWEL PIN 2 S-2905,S-2927 5 K-3639RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3639, K-3639R 6 430369 SLEEVE 2 7 43024 WASHER 2 8 X-8-552 SCREW 2 5/6"-8X-/2" 9 K-3682 RANGE/SPLITTER VALVE KIT 55680,556804,K - 2907 0 K-2908 -O- RING KIT FOR SOLENOID VALVE X-8-264 HEX FLANGE HEAD SCREW 3 K-48 TRANSMISSION HARNESS KIT X 8 259 4 #0-24 X /4 69664,K-3527 4
Group: COUNTERSHAFT & BRGS (AUX) 2 3 0440-/92 Aux CS Helical COUNTERSHAFT & BRGS (AUX) Item Description Replaced Qty. Notes Kits/Assys Where 4302074- BOX BEARING 2343,4302074 4 K-359,K-3522 2 A-6338 WELDED COUNTERSHAFT ASSY A - 5626 2 C/S 4302093 - D/G 2360 3 2342 SPACER 2 5
Group: COUNTERSHAFT ASSY 3 2 5 5 4 9 8 7 0 6 5 4 3 2 034-/92 CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 437 SNAP RING 2 K-359,K-3522 2 4366 BEARING 2 K-359,K-3522 3 430362 CNTRSHFT-W/REV & ST 430369 2 4 X-6-E KEY 2 5 625 ROLL PIN 4 6 4304840 KEY 9673 2 7 4306076 2ND GEAR-CNTRSHFT 9247,2047 2 8 20482 3RD GEAR-CNTRSHFT 965 2 9 4305052 OD GEAR-CNTRSHFT 4302089 2 0 5953 PTO GEAR - LOWER 0 20840 PTO GEAR - UPPER 5952 4305657 DRIVE GEAR-CNTRSHFT 9240,9243,20392,4302087,2020 2 2 998 SNAP RING 2 3 4304599 BEARING 4302677 4304598 2 K-359,K-3522 6
Item Description Replaced Qty. Notes Kits/Assys Where 4 4304605 RETAINER 9548 2 ROLL PIN NO LONGER REQUIRED 5 X-7-005 CAPSCREW 2 5/8"-8X-3/4" 7
Group: FILTER REGULATOR NSS 2 2 2 2 -O- Ring/Element Kit 3 5 5 03-2-93 AFR/AS 5 4 NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where K-270 FILTER REG KIT A - 5454 2 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-42 CAPSCREW X 8S 42 2 /4"-20X2-/4" 4 54 -O- RING 2 K-270,K-3365,K- 3484 5 X-2-208 PIPE PLUG 3 /8" NPT 8
Group: GEAR DISPLAY MODULE 3037-03-0 GEAR DISPLAY MODULE Item Description Replaced Qty. Notes Kits/Assys Where K-399 DRIVER DISPLAY MODULE 4302640 9
Group: INERTIA BRAKE 20
NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE AND THE ADAPTER PLATE LOOKS LIKE THIS YOU WILL ALSO NEED TO ORDER ITEM #0 8-Bolt PTO Adapter Plate Old Design 8-Bolt PTO Adapter Plate New Design 0 9 8 7 2 2 NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE PLEASE SEE IMPORTANT ADAPTER PLATE DESIGN INFORMATION ABOVE 3 4 6 5 20427-03-03 2
INERTIA BRAKE Item Description Replaced Qty. Notes Kits/Assys Where K-3637 INERTIA BRAKE KIT A - 7452 PLEASE SEE IMPORTANT SERVICE INFORMATION INDICATED ON ILLUSTRATION. 2 X-8C-623 FASTENER & WASHER ASSY X-8-66 6 3 69603 CONN 3/8 PIPE TO3/4 6 4 5588208 OIL HOSE ASSEMBLY FOR USE WITH 430228 CASE 4 558820 OIL HOSE ASSEMBLY FOR USE WITH 4305765 CASE 5 6965 ELBOW, 90 DEG MALE 6 430574 FILTER FITTING FOR USE WITH 4305765 CASE 6 6957 FILTER FITTING FOR USE WITH 430228 CASE 7 4305309 GASKET 684 K-358,K-3637,K- 3644,K-3683 8 K-3758 INERTIA BRAKE JUMPER HARNESS KIT 69703 9 X-8C-722 CAPSCREW 8 7/6-4X-/4 0 K-3644 INERTIA BRK ADPT PLT KIT 4305450,4305732 430530 GASKET 430280 K-358,K-3637,K- 3644 2 K-3638 I-BRAKE CONNECTOR KIT 69499 22
Group: INPUT SHAFT & DRIVE GEAR 9 6 8 3 4 5 * 2 * 0370-/92 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 23559 SEAL NOT SOLD FOR SERVICE 2 6980 SNAP RING K-359 3 8504 BEARING K-359,K-3522 4 6463 SPACER 5 4750 SNAP RING K-359,K-3522 6 4305659 MAIN DRIVE GEAR 22030,4302086,22028 8 S-659 INPUT SHAFT 20535 23566,430266 USE W/FBC 20550 K-359 9 6566 BUSHING K-3522,S-659 23
Group: INTEGRAL OIL PUMP 22 2 Indicates part of item 999 2 3 9 5 2 4 7 6 9 8 6 26 0 27 8 2 3 52--0 4 5 INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-20X5/8" 2 K-2402 COVER & SCREW KIT 2053,430075 24
Item Description Replaced Qty. Notes Kits/Assys Where 3 2054 GASKET K-2402 4 20823 PLUG 5 4765 -O- RING K-3484 6 K-426 FASTENER KIT 20824, X-8-448 KIT CONTAINS 3 FASTENERS AND 3 WASHERS K-3367 8 20825 DOWEL PIN 9 4303773 RETAINER 0 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 2 20509 KEY 3 4853 SNAP RING 2 4 4303774 PUMP DRIVE GEAR 4304880 5 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 6 X-4-700 STEEL BALL 7/6" 7 4303775 SPRING 8 430573 SUCTION TUBE 4304628 O-RING INCLUDED ON SUCTION TUBE K-3367 9 4304629 PLUG 2 X-8-686 CAPSCREW 2 3/8"-6X3/4" 22 430575 SPLITTER LUBE TUBE A - 797 26 X-8-447 SCREW 2 27 20225 -O- RING 999 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 25
KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-956 COOLER INSTLN KIT K-270 FILTER REG KIT A - 5454 K-2402 COVER & SCREW KIT 2053,430075 K-2805 SHIM KIT 2452 K - 206 K-359,K-3522,S- 2956 K-2908 -O- RING KIT FOR SOLENOID VALVE K-298 OIL SEAL KIT 4302322 4302323 "FOR MAGNETIC COVER" K-359,K-3522 K-323 SPEED SENSOR KIT A - 6398,A - 6724 SINGLE PICK-UP (2 PIN) K-3365 RANGE CYL COVER KIT 69442 K-3367 OIL PUMP KIT 430829,430948,4303776,4304529,4304572 A - 6963,A - 773 K-3436 XY SHIFTER KIT 6938,A - 7034 K-3438 POSITION SENSOR KIT 6955,69926 K-3484 O-RING KIT - RANGE K-359,K-3522 K-3492 SYNCHRONIZER KIT K - 2446 K-3494 SYNCHRONIZER REPLACEMENT KIT K - 2448 SLIDING CLUTCH INCLUDED IN KIT K-358 GASKET KIT K-359,K-3522 K-359 BASIC OVERHAUL KIT K-3522 BASIC REBUILD KIT K-3523 SPEEDO PLUG KIT 4302707 K-3637 INERTIA BRAKE KIT A - 7452 K-3638 I-BRAKE CONNECTOR KIT 69499 K-3639RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3639, K-3639R K-3643 CLUTCH HOUSING COVER KIT K-3644 INERTIA BRK ADPT PLT KIT 69954 4305450,4305732 K-3682 RANGE/SPLITTER VALVE 55680,556804,K - 26
Item Description Replaced Qty. Notes Kits/Assys Where KIT 2907 K-3683 INERTIA BRAKE RELOCATION KIT K-3758 INERTIA BRAKE JUMPER HARNESS KIT 69703 K-3760 FORCED LUBE CL HSG KIT 4304328, 430589, 430575 # PULL ALUMINUM K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM K-48 TRANSMISSION HARNESS KIT K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION A - 78,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET 69664,K-3527 S-404 OIL FILTER 7238 S-659 INPUT SHAFT 20535 23566,430266 2" PULL - USE W/FBC 20550 K-359 S-250 SPEEDO ROTOR ASSY 4302242 MAGNETIC S-2688 MAINSHAFT ASSY 4303404,430393 S-2905 SHIFT BAR HOUSING ASSY 69532 COMPLETE - FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-293 REAR BEARING COVER ASSY 69637,430465,4305833 S-295 SHIFT BAR HOUSING ASSY S-2927 SHIFT BAR HOUSING ASSY 69532 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) 69532 COMPLETE - FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-2956 RANGE SECTION ASSY "B" RATIO S-2989RX S-2990RX PUSHBUTTON ASSY, REMAN PUSHBUTTON ASSY, REMAN S - 2985,S-2989 S-2990 FOR USE WITH REMOTE LEVER S-2995 CASE ASSY 4305765 FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-2998 CASE ASSY 430228,4305765,S - 2075 FOR USE W/INTEGRAL PUMP ON UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM 27
Item Description Replaced Qty. Notes Kits/Assys Where DESIGN 28
Group: MAINSHAFT & SYNCHRO(AUX) 8 7 3 4 5 2 2 Universal Joint Yoke 0 042A-0-0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING 3 K-3492,K-3494,K- 359,K-3522 2 A-733 SYNCHRONIZER ASSY 4304396 4304397 A - 597 HI RANGE K-3492,K-3494 3 20323 SLIDING CLUTCH K-3494 4 A-7254 SYNCHRONIZER ASSEMBLY A - 4937 A - 5876 LO RANGE K-3492,K-3494 5 4302276 AUXILIARY MAINSHAFT 7 22899 WASHER 8 4302092 REDUCTION GEAR 2366 0 22898 SPACER 5556503- BOX BEARING 5556503 K-359,K-3522 2 K-422 HEX FLANGE CRIMPED 430232,4306520 29
Item Description Replaced Qty. Notes Kits/Assys Where NUT KIT 30
Group: MAINSHAFT ASSY 4 2 9 5 4 7 4 0 9 8 4 7 3 6 5 4 2 3 0337B-0-96 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where S-2688 MAINSHAFT ASSY 4303404,430393 2 62504 ROLL PIN S-2688 3 430464 3-SIDED KEY 4300890 4 4750 SNAP RING K-359,K-3522 5 23653 REVERSE GEAR- MAINSHAFT 6 4749 SPACER 7 4305997 SLIDING CLUTCH 430407 2 8 4303620 ST GEAR-MAINSHAFT 430368 9 4303603 WASHER 4302397 2 0 4303477 2ND GEAR-MAINSHAFT 430344 4302384 3RD GEAR-MAINSHAFT 4302385 2 430238 OD GEAR-MAINSHAFT 4302382,4302383 3 4300830 WASHER.244-BLUE 3
Item Description Replaced Qty. Notes Kits/Assys Where 4 4302398 WASHER 4 5 4305996 SLIDING CLUTCH 69922 K-359 32
MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 5586272 SHIFT DIAGRAM LABEL 5586268 7203 SILICONE LUBE 8 OZ (236.59 CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) K-359 7206 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-3484 33
Group: OIL COOLER 6 7 2 Flow 7 6 3 4 5 8 9 2 3 2 7 6 Oil Return 6 7 0 3 Oil Pump Outlet *3 *6 Outlet *4 Fuller 7237 *6 Inlet *5 Return Outlet 0525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 8025 OIL COOLER K-956 2 9424 HOSE 25 FEET K-956 3 X-8-535 CAPSCREW 2 5/6"-6X2-/2" 4 X-3-506 LOCKWASHER 2 5/6" 5 82 BRACKET 4 K-956 6 949 CONNECTOR 6 K-956,K-344,K- 3547,S-404 7 945 SWIVEL 4 K-956 8 X-0-50 WASHER 2 5/6" 9 8209 PLUG-RUBBER MOUNT 2 K-956 0 790 STRAP 8 K-956 9423 CLAMP 5 K-956 2 820 NUT 2 K-956 34
Item Description Replaced Qty. Notes Kits/Assys Where 3 9422 ELBOW 4 K-956 4 S-404 OIL FILTER 7238 5 7237 FILTER ELEMENT S-404 35
Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 2 - Contained in Item # 4 0 2 3 2 6 5 7 8 0539-3-00 OIL FILTER Item Description Replaced Qty. Notes Kits/Assys Where 949 CONNECTOR K-956,K-344,K- 3547,S-404 2 X-8-453 SCREW 4 K-344 3 X-8-452 SCREW K-344 4 4304820 GASKET K-344 5 43023 ELBOW K-344 6 K-344 OIL FILTER/ADAPTER KIT A - 774 7 4304827 OIL FILTER ELEMENT K-344,K-3547 8 7007 ELBOW K-344 9 K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY K-3547 K-3547 OIL FILTER COVER KIT CONTAINS A-7300 36
37
Group: RANGE CYLINDER Solenoid Valve 6 8 2 7 3 4 5 6 7 8 5 0 3 5 9 5 2 20539-03-0 RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-5474 SHIFT YOKE ASSY 2 4347 GASKET K-3484,K-358 3 69348 RANGE CYLINDER 4 4765 -O- RING K-3484 5 434 PISTON 23353 6 4345 -O- RING K-3484 7 4344 -O- RING K-3484 8 X--00 NUT 5/8"-8 9 69955 GASKET 69440 K-3365,K-3484,K- 358 0 K-3365 RANGE CYL COVER KIT 69442 X-8-647 CAPSCREW 2 3/8"-6X4-3/4" 2 X-8L-605 CAPSCREW 2 3/8"-6X3" 3 X-3-600 LOCKWASHER 2 3/8" 38
Item Description Replaced Qty. Notes Kits/Assys Where 5 X-2-208 PIPE PLUG 3 /8" NPT 6 K-2908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-264 HEX FLANGE HEAD SCREW X 8 259 4 #0-24 X /4 8 K-3682 RANGE/SPLITTER VALVE KIT 55680,556804,K - 2907 39
Group: REVERSE IDLER 5 3 9 8 3 4 8 Latest Design 5 3 6 7 2 3 4 382-3-97 RI REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X-7-008 CAPSCREW 2 5/8"-8X-/4 2 4283 WASHER 2 3 4302982 WASHER 4282 4 K-3209,S-2995,S- 2998 4 4287 BEARING 4305020 2 K-359,K-3522 5 6757 REVERSE IDLER GEAR 22409 2 6 K-3209 IDLER SHAFT REPL KIT 6405,430298,430553 2 7 4303336 RETAINING RING 2 K-3209 8 4303336 RETAINING RING 4 K-3209 9 430553 IDLER SHAFT 2 K-3209 40
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Group: SHIFT BAR HOUSING 34 3 2 4 9 20 9 20 37 8 38 7 2 22 36 34 35 6 5 5 6 7 35 36 8 7 2 4 5 8 0 6 999 23 33 26 24 25 26 32 27 24 28 26 3 26 30 26 29 20235-03-0 SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where 42
Item Description Replaced Qty. Notes Kits/Assys Where S-295 SHIFT BAR HOUSING ASSY 69532 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) 2 4302676 GASKET 498 K-358,S-2905,S- 295,S-2927 4 20070 OIL TROUGH WILL CAUSE INTERFERENCE ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. S-2905 5 20332 AIR VALVE SHAFT 777 S-2905,S-2927 6 X-8-423 CAPSCREW 2 NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. K-3760 7 X-2-603 PIPE PLUG X2 602 3/8" NPT 8 430378 DOWEL PIN 2 S-2905,S-2927 0 2966 PLUNGER 430372 SPRING 2 779 GASKET S-2905,S-295,S- 2927 3 4303655 PLUG 778 S-2905,S-295,S- 2927 4 2294 NEUTRAL LIGHT SWITCH 2639 SWITCH NORMALLY CLOSED 5 2085 LIFTING EYE 705 2 S-2956 6 X-8L-602 CAPSCREW 2 3/8"-6X-/2" 6 X-8L-604 CAPSCREW 6 3/8"-6X-/4"- OR USE 4 PCS OF X-8L-604 WITH 2 PCS OF X-8L-602 K-3547 7 5899 PIN 2 8 5900 GASKET 2 S-2905,S-295,S- 2927 9 22940 REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN 20 4303656 PLUG 597 2 S-2905,S-295,S- 2927 2 6966 COMPRESSION SPRING 3 S-2905,S-2927 22 X-4-800 STEEL BALL 3 /2" 23 6972 SHIFT YOKE 430376 REVERSE/ST S-2905,S-2927 24 X-4-200 STEEL BALL 2 3/4" 25 4658 SHIFT BLOCK 2ND/3RD S-2905,S-2927 26 3220 LOCKSCREW 5 S-2905,S-2927 27 634 INTERLOCK PIN S-2905,S-2927 43
Item Description Replaced Qty. Notes Kits/Assys Where 28 4659 SHIFT BLOCK 4TH/5TH S-2905,S-2927 29 6960 SHIFT YOKE 430222 4TH/5TH S-2905,S-2927 30 430366 YOKE BAR 4TH/5TH S-2905,S-2927 3 69600 SHIFT YOKE 4302994 2ND/3RD S-2905,S-2927 32 430365 YOKE BAR 2ND/3RD S-2905,S-2927 33 430364 YOKE BAR REVERSE/ST S-2905,S-2927 34 K-323 SPEED SENSOR KIT A - 6398,A - 6724 2 SINGLE PICK-UP (2 PIN) 35 442 -O- RING 2 K-3638,S-2905,S- 2927 36 X-8C-409 CAPSCREW 2 /4"-20X5/8" 37 4303656 PLUG 597 3 S-2905,S-295,S- 2927 38 5900 GASKET 3 S-2905,S-295,S- 2927 999 S-2905 SHIFT BAR HOUSING ASSY 999 S-2927 SHIFT BAR HOUSING ASSY 69532 COMPLETE - FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN 69532 COMPLETE - FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN 44
Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N 2 SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of Item 5 0209-06-09 COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS Item Description Replaced Qty. Notes Kits/Assys Where S-2989RX PUSHBUTTON ASSY, REMAN S-2990RX PUSHBUTTON ASSY, REMAN 2 K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM 3 5505 SHIFT LEVER KNOB DECAL 4 55050 SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) S - 2985,S-2989 S-2990 FOR USE WITH REMOTE LEVER 4305447,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND 45
Item Description Replaced Qty. Notes Kits/Assys Where OPERATION 6 A-7982 JUMPER HARNESS ASSY 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 46
Group: X-Y SHIFTER MODULE Items not included in 999 3 2 999 4 5 6 XY Shifter Repair Kit 20229-03-0 X-Y SHIFTER MODULE Item Description Replaced Qty. Notes Kits/Assys Where 4305452 GASKET 430958 K-3436,K-4009 2 X-8C-65 CAPSCREW 4 3 4304602 BREATHER 23605 /4" NPT 4 5559348 TY-RAP 2 K-3682,K-48 5 K-3438 POSITION SENSOR KIT 6955,69926 2 6 K-4009 XY SHIFTER REPAIR KIT 999 K-3436 XY SHIFTER KIT 6938,A - 7034 47
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