Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTLO-69A November 0

2 Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)... 0 CASE (FRONT) FORCED LUBE... COUNTERSHAFT & BRGS(AUX)... 6 COUNTERSHAFT ASSY... 7 FILTER REGULATOR... 9 H & C W/A-5000 VALVE... 0 HEAT EXCHANGER... INPUT SHAFT & DRIVE GEAR... 5 INTEGRAL OIL PUMP... 6 INTEGRAL OIL PUMP (FORCED LUBE)... 8 ISOLATORS... 0 KITS & ASSEMBLIES... LEVERS/HOUSINGS... 4 MAINSHAFT & SYNCHRO(AUX)... 7 MAINSHAFT ASSY... 9 MISCELLANEOUS... 4 OIL COOLER... 4 OIL FILTER RANGE CYLINDER REVERSE IDLER ROADRANGER VALVE SHIFT BAR HOUSING... 5 SLAVE VALVE - A SPLITTER CYLINDER... 55

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AFTERMARKET TRANSMISSIONS FLEX Reman Transmission Reman Transmission AFTMKT 08- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-F04- X TA-F04-50R TA-F04-50RDS TA-F04-50RF TA-F04-50RFDS TA-F04-50RM TA-F04-50RMDS TA-F04-50RV RTLO-69A NEW SVC EXCH TRANS RTLO-69A REMAN TRANS RTLO-69A REMAN TRANS RTLO-69A REMAN FLEX TRANS RTLO-69A REMAN FLEX TRANS RTLO-69A REMAN TRANS RTLO-69A REMAN TRANS RTLO-69A REMAN TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME - WITH FORCED LUBE WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME -WITH FORCED LUBE NODAL MOUNT BELOW CENTER - WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME -NODAL MOUNT BELOW CENTER - WITH FORCED LUBE NODAL MOUNT ABOVE CENTER - WITH FORCED LUBE TA-F04- RTLO-69A REMAN DEALER STOCK - 4 DAY LEAD- TIME -NODAL MOUNT ABOVE 4

5 Item Description Replaced Qty. Notes Kits/Assys Where 50RVDS TRANS CENTER - WITH FORCED LUBE 5

6 Group: AUXILIARY DRIVE GEAR A-5-0 AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 4067 SPACER BOX BEARING , K-4,K-4,K RETAINER 4 X CAPSCREW X /8"-6X" SPACER K K-808 REPL KIT-DRIVE GEAR 4009, WASHER K SNAP RING K-808,K-7,K- 4,K-4,K-744 6

7 Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic Mechanical CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 404 MAGNETIC O- RING K-98,S-50,S- 50,S-76,S-809 7

8 Item Description Replaced Qty. Notes Kits/Assys Where K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-4,K-4,K X-8-080M CAPSCREW M8 X.5 X MM S-76 5 S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 88,S-50,S- 809,S-859 K-6,K-98,K X-8L-6 CAPSCREW 4 /8"-6X-/4" 7 X-8L-64 CAPSCREW 6 /8"-6X" USE W/4087 RBC 7 X-8L-64 CAPSCREW /8"-6X" 8 X-8L-60 CAPSCREW 7 /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" COVER 46 S GASKET 4046 K-88,K-547,S- 76 K-805 SHIM KIT 45 K - 06 K-4,K-4,K- 744,S GASKET K-88,S REAR HOUSING SHIELD S LIFTING EYE 705 S-76 6 X-8L-604 CAPSCREW 8 /8"-6X-/4" K SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY MECHANICAL K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-744 X-8L-66 CAPSCREW X /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) BUSHING S-50,S O- RING 8

9 Item Description Replaced Qty. Notes Kits/Assys Where 6 S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING 6 S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING 9

10 Group: CASE (FRONT) Latest Design 0 5 * * A--97 Iron/Alum Hsg 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-999 CASE ASSEMBLY ,405809,S PLUG /6" MAGNETIC, O-RING INCLUDED K-744,S-999 X--07 PIPE PLUG X 0,X 06 /4" MAGNETIC GASKET 4080 K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET 40485, K-88,K-67,K- 67,K-67,K- 676,K A-7 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 0

11 Item Description Replaced Qty. Notes Kits/Assys Where 8 A-477 CLUTCH HOUSING ASSY A - 444,A # PUSH-PULL ALUM. 8 A-599 CLUTCH HOUSING ASSY 400 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 45 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 000,X0 000,X X 6.60 X--0 HEX NUT X FRONT BEARING COVER " PULL K-468,K-744,K X-8L-604 CAPSCREW 6 /8"-6X-/4" K FRONT BEARING COVER " PUSH 7 4 GASKET K BUSHING FOR # HOUSING UPPER A-7,A-7,A- 477,A-599,K- 468,K BUSHING 4 FOR # HOUSING UPPER A-7,A-7,A- 477,A-599,K- 468,K BUSHING FOR # HOUSING UPPER A-7,A-7,A BUSHING FOR # AND # HOUSING LOWER A-7,A-7,A X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C X.460, FOR IRON HOUSING K PLUG /6" MAGNETIC, O-RING INCLUDED K-744,S-999 X CAPSCREW 6 /8"-6X/4" 4575 PTO COVER GASKET 684 K MAGNET K-744,S-999,S- 000

12 Item Description Replaced Qty. Notes Kits/Assys Where 8 88 PIN 9 X--0 HEX NUT X WASHER X 000,X0 000,X X STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 7 X CAPSCREW 5/8"-X-/4" SPACER 9 X--80 PIPE PLUG X 800 /" BUSHING

13 Group: CASE (FRONT) FORCED LUBE Alum Hsg 4 CASE (FRONT) FORCED LUBE Item Description Replaced Qty. Notes Kits/Assys Where S-000 CASE ASSEMBLY 40589,405809,S PLUG /6" MAGNETIC, O-RING INCLUDED K-744,S-999 A-794 LUBE TUBE ASSY 4049,A - 74 A-747 EXTENDED LUBE TUBE ASSY 4059 NOT TO BE USED WITH CASE GASKET 4080 K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET 8 K-67 FORCED LUBE CL HSG KIT 40485, K-88,K-67,K- 67,K-67,K- 676,K-677 A # PULL IRON

14 Item Description Replaced Qty. Notes Kits/Assys Where 8 K-67 FORCED LUBE CL HSG KIT 8 K-67 FORCED LUBE CL HSG KIT 8 K-676 FORCED LUBE CL HSG KIT 8 K-677 FORCED LUBE CL HSG KIT A - 749,A # PULL IRON - NODAL MOUNT - UPPER/LOWER A # PULL ALUMINUM - NODAL MOUNT A # PULL ALUMINUM A-759 # PULL IRON - NODAL MOUNT - UPPER SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 45 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 000,X0 000,X X 6.60 X--0 HEX NUT X FRONT BEARING COVER " PULL K-468,K-744,K X-8L-604 CAPSCREW 6 /8"-6X-/4" K FRONT BEARING COVER " PUSH 7 4 GASKET K BUSHING 4 A-7,A-7,A- 477,A-599,K- 468,K X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C X.490 K-677 X-8C X.460 X CAPSCREW 6 /8"-6X/4" 4575 PTO COVER GASKET 684 K MAGNET K-744,S-999,S PIN 9 X--0 HEX NUT X WASHER X 000,X0 000,X X STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 4

15 Item Description Replaced Qty. Notes Kits/Assys Where 7 X CAPSCREW 5/8"-X-/4" SPACER 9 X--80 PIPE PLUG X 800 /" BUSHING O- RING K-4,K O- RING K-,K-4,K O- RING K O- RING K-4 5

16 Group: COUNTERSHAFT & BRGS(AUX) /9 CS Helical COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where BOX BEARING 4, K-4,K-4,K- 744 A-6756 WELDED COUNTERSHAFT ASSY A C/S D/G S/G SPACER 6

17 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-06 COUNTERSHAFT ASSY, LEFT 0 S-064 COUNTERSHAFT ASSY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT 4008 SNAP RING K-7,K-4,K- 4,K-744,S- 06,S BEARING K-4,K-4,K CNTRSHFT-W/REV & LO S-06,S X-6-E KEY S-06,S ROLL PIN A-649,S-06,S KEY 967 S-06,S ST GEAR-CNTRSHFT 969,4004 S-06,S ND GEAR-CNTRSHFT 96 S-06,S OD GEAR - CNTRSHFT ,4045 K-744,S-06,S PTO GEAR - LOWER S PTO GEAR - UPPER 595 S-064 7

18 Item Description Replaced Qty. Notes Kits/Assys Where DRIVE GEAR-CNTRSHFT K-744,S-06,S SNAP RING K-7,K-744,S- 06,S BEARING K-4,K-4,K RETAINER X CAPSCREW 5/8"-8X-/4" 8

19 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-4740 FILTER/REGULATOR 9600 K-744 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 9

20 Group: H & C W/A-5000 VALVE 9 From RRV H/L H 6 5 From RRV 4 H L P 8 9 Range Cylinder 8 From RRV 7 S 7 7 L S Splitter Cylinder 0 SP 00T-7-97 A-5000 HC spl cyl H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K GASKET K O- RING 40 K K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING PIN ELBOW /8" K X-8C-4 CAPSCREW 4 /4"-0X-/4" HOSE ASSY 6" K HOSE ASSY 4" K-744 A-4740 FILTER/REGULATOR 9600 K-744 X--08 PIPE PLUG /8" NPT X-8L-604 CAPSCREW /8"-6X-/4" K HOSE CLAMP K STRAP K-744 0

21 Item Description Replaced Qty. Notes Kits/Assys Where 6 46 BRACKET K HOSE CLAMP K X-8L-604 CAPSCREW /8"-6X-/4" K HOSE ASSY 5" K O- RING A-5000,K-95,K- 4,K BRANCH TEE /8" K-744

22 Group: HEAT EXCHANGER Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Top Right Side Mount Top Right Side Mount Top Left Side Mount Design Design Design To Oil Pump "A" Port 7 6 To Oil Pump "B" Port 8 0 Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Bottom Mount Design Top Right Side Mount Design HEAT EXCHANGER Item Description Replaced Qty. Notes Kits/Assys Where

23 Item Description Replaced Qty. Notes Kits/Assys Where K-95 HEAT EXCHANGER KIT 55866, /4" PORTS K-96 HEAT EXCHANGER KIT ,K-60 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT K-954 HEAT EXCHANGER KIT , /4" PORTS K-965 HEAT EXCHANGER KIT ,K - 6,K- 6 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT K-955 HEAT EXCHANGER KIT , /4" PORTS K-966 HEAT EXCHANGER KIT ,K-6,K- 655 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT 4 K-956 HEAT EXCHANGER KIT /4" PORTS 4 K-967 HEAT EXCHANGER KIT ,558666,K- 64 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-959 HEAT EXCHANGER KIT /4" PORTS 5 K-968 HEAT EXCHANGER KIT ,K - 60,K- 65 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /4" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-97 HEAT EXCHANGER KIT , STRAP K OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " K OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " ELBOW FOR OIL PUMP "A" PORT 0 40 ELBOW FOR OIL PUMP "B" PORT K-44

24 Item Description Replaced Qty. Notes Kits/Assys Where X-8C-609 CAPSCREW /8"-6X-/4" X-8L-60 CAPSCREW /8"-6X-/" X-8C-609 CAPSCREW /8"-6X-/4" 4 X-8L-60 CAPSCREW /8"-6X-/" 5 X-8C-6 SCREW /8"-6X/4" 6 K-90 MOUNTING BRACKET BRACKET HOSE CLAMP 4

25 Group: INPUT SHAFT & DRIVE GEAR * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-7,K- 4,K-4,K- 744,K BEARING K-468,K-4,K- 4,K-744,K SPACER SNAP RING K-468,K-7,K- 4,K-4,K- 744,K-45,S MAIN DRIVE GEAR 40695,4044 K S-659 INPUT SHAFT ,4066 " PULL - USE W/FBC 0550 K-468,K-4,K- 744,K-45 8 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC BUSHING K-4,S-659,S

26 Group: INTEGRAL OIL PUMP Indicates part of item INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT GASKET K-40,K PLUG O- RING K-4 6 K-46 FASTENER KIT 084, X KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN 6

27 Item Description Replaced Qty. Notes Kits/Assys Where RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A KEY 485 SNAP RING PUMP DRIVE GEAR K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K-67 9 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A PLUG K-67,S O- RING K X SCREW 999 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A

28 Group: INTEGRAL OIL PUMP (FORCED LUBE) Indicates part of item INTEGRAL OIL PUMP (FORCED LUBE) Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,

29 Item Description Replaced Qty. Notes Kits/Assys Where 054 GASKET K-40,K PLUG O- RING K-4 6 K-46 FASTENER KIT 084, X KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A KEY 485 SNAP RING PUMP DRIVE GEAR K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG X CAPSCREW /8"-6X/4" SPLITTER LUBE TUBE A X SCREW O- RING K K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A

30 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-467 PIN REPLACEMENT KIT BUSHING K-00,K-48,K- 49,K-978,K- 99,S-9,S- 0,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-48,S STUB LEVER HIGH TOWER K-49,S-579,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X SCREW K-00 X-9-50 NUT K-00 0

31 KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 450,76,898,404905,A LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K-744 K-00 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER ,0808 "FOR MECHANICAL COVER" K-744 K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-4,K-4,K- 744,S-76 K-808 REPL KIT-DRIVE GEAR 4009,40098 K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-4,K-4,K- 744 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 K-977 SHIFT LEVER HSG KIT 4067,404907,A K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 4087 K-744 K-9 MASTER VALVE REPAIR KIT K-95 MASTER VALVE REPAIR KIT FOR A-69 VALVE FOR A-7 VALVE K-88 GASKET KIT K-4,K-4,K- 744

32 Item Description Replaced Qty. Notes Kits/Assys Where K-7 SMALL PARTS KIT K- SPLITTER VLV REPL KIT 40097,4040,4040,A K-4 O-RING KIT K-4,K-4,K- 744 K-4 BASIC OVERHAUL KIT K-4 BASIC REBUILD KIT K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-99 ISOLATOR BUSHING KIT 44, K-467 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K K-497 SYNCHRONIZER REPLACEMENT KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT K-744 MASTER REBUILDER KIT USE TO REBUILD RTLO-69A W/NON-SELECTIVE WASHERS ONLY K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 78 S-56 CAP ASSY 085,085 S-659 INPUT SHAFT 566 " PULL - USE W/FBC 0550 K-468,K-4,K- 744,K-45 S-660 INPUT SHAFT 567 " PUSH - USE W/FBC 0549 S-794 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-69 SHIFT BAR HSG HOUSING ONLY (RTLOF) S-70 SHIFT BAR HSG HOUSING ONLY (RTLO) S-7 SHIFT BAR HSG ASSY COMPLETE (RTLOF) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-7 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING

33 Item Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO SPACER ASSY S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-578 ROADRANGER VALVE ASSY S-76 RANGE SECTION ASSY S-76R REMAN RANGE SECTION ASSY S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING S-90 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-9 SHIFT BAR HSG ASSY COMPLETE (RTLOF) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-999 CASE ASSEMBLY ,405809,S - 75 S-000 CASE ASSEMBLY 40589,405809,S - 9 S-06 COMPLETE MAINSHAFT ASSEMBLY S-06 COUNTERSHAFT ASSY, LEFT S-064 COUNTERSHAFT ASSY, RIGHT S-08 MAINSHAFT ASSY 4040,4040,S- 56,S-0 USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE MAINSHAFT ASSEMBLY COMPLETE COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT S-06

34 Group: LEVERS/HOUSINGS K-48 - Low K Mid K-49 - High S Low S Mid S High S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT PIN K-476,K-977,S

35 Item Description Replaced Qty. Notes Kits/Assys Where X-8C-604 CAPSCREW 4 /8"-6X-/4" K-956,K-959,K- 967,K-968,K- 97,S-69,S- 70,S-7,S- 7,S-90,S-9 4 X--600 NUT 4 /8"-4-N.F.PLAIN 5 X--600 LOCKWASHER 4 /8" 6 94 STUD K-476 SHIFT LEVER HSG 450,76,898,404905,A LOW TOWER GASKET 404 K-476,K-48,K- 49,K-97,K- 977,K-978,K- 88,S-579,S- 677,S-967,S- 9,S-0,S- 7,S-7,S- 59,S-90,S-9 9 K-977 SHIFT LEVER HSG KIT 4067,404907,A MID TOWER 4000 PIN K-97,S-579,S PIN /8" - USED W/767 ONLY 4 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 HIGH TOWER BOOT K-476,K-97,K- 977,S-579,S- 677,S-0 6 X--600 NUT /8"-4-N.F.PLAIN 7 X--600 LOCKWASHER /8" GEAR SHIFT LEVER STRAIGHT - LOW -/" GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-476,K-97,K- 977,S-579,S- 677,S-0 56 SPRING K-476,K-97,K- 977,S-579,S- 677,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-978 LEVER REPLACEMENT MID TOWER 5

36 Item Description Replaced Qty. Notes Kits/Assys Where KIT 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 4 S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 6

37 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 4 046A-0-04 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH X SCREW 5/8"-8X-/4" A-649 RETAINER ASSY 404 K ROLL PIN A-649,S-06,S SPLITTER GEAR- MAINSHAFT SPRING K-7,K-4,K- 4,K-49,K- 497,K A-7 SYNCHRONIZER ASSY A HI RANGE K-49,K-497,K SLIDING CLUTCH 4086 K-497,K A-754 SYNCHRONIZER A A LO RANGE K-49,K-497,K- 7

38 Item Description Replaced Qty. Notes Kits/Assys Where ASSEMBLY MAINSHAFT 4084 WASHER K REDUCTION GEAR SPACER K BOX BEARING K-4,K-4,K K-4 HEX FLANGE CRIMPED NUT KIT 40,40650 K-7,K-744 8

39 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-06 COMPLETE MAINSHAFT ASSEMBLY S-08 MAINSHAFT ASSY 4040, 4040, S- 56,S-0 COMPLETE MAINSHAFT ASSEMBLY S ROLL PIN S SIDED KEY 4000 K-744,S SNAP RING K-468,K-7,K- 4,K-4,K- 744,K-45,S REVERSE GEAR- MAINSHAFT S SPACER K-7,K-744,S SLIDING CLUTCH S LO GEAR-MAINSHAFT 4040 S WASHER 4097 K-7,K-744,S- 06 9

40 Item Description Replaced Qty. Notes Kits/Assys Where ST GEAR-MAINSHAFT S ND GEAR-MAINSHAFT 4095 S OD GEAR-MAINSHAFT 40664,40698,4046 K-744,S WASHER.49-WHITE K-7,K-744,S WASHER 4 K-7,K-744,S SLIDING CLUTCH 06 K-4,S-06 40

41 MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where SHIFT DIAGRAM LABEL RTLO/RTLOF 4094 SHIFT DIAGRAM LABEL RTLO/RTLOF WITH VALVE LEFT OF DRIVER 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-4,K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 978,K-,K- 4,K-744 4

42 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet * *6 Outlet *4 Fuller 77 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,K-44,K- 547,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 4

43 Item Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S-404 4

44 Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in Item # OIL FILTER Item Description Replaced Qty. Notes Kits/Assys Where 949 CONNECTOR K-956,K-44,K- 547,S-404 X-8-45 SCREW 4 K-44 X-8-45 SCREW K GASKET K ELBOW K-44 6 K-44 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K-44,K ELBOW K-44 9 K-44 OIL FILTER/ADAPTER KIT 0 A-700 AUX COUNTERSHAFT COVER ASSY K-547 K-547 OIL FILTER COVER KIT CONTAINS A

45 45

46 Group: RANGE CYLINDER RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 447 GASKET K-88,K-4 8 SHIFT YOKE 6775 X BOLT X 7 80,X 7 8 /"-0X-/4" 4 A-6690 RANGE CYLINDER ASSY X-8L-607 CAPSCREW X /8"-6X-/4", /8"-6X-/4" O- RING K YOKE BAR 8 44 PISTON O- RING K O- RING K-4 X--00 NUT 5/8"-8 86 GASKET K-88,K COVER 46

47 Group: REVERSE IDLER Latest Design RI REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K BEARING K-4,K-4,K REVERSE IDLER GEAR K-09 IDLER SHAFT REPL KIT 6405,4098, RETAINING RING K-09,K RETAINING RING 4 K-09,K IDLER SHAFT K-09 47

48 48

49 Group: ROADRANGER VALVE Old Design H/L P S SP * 7 * 7 * * 7 7 See: Appendix / Airline Tubing * 4 P * 0 S * 0 SP * 0 Splitter Cylinder 00E-7-97 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 49

50 ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-69,A SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT K-95 MASTER VALVE REPAIR KIT RTLO - W/SHIFT PATTERN S-578 FOR A-69 VALVE FOR A-7 VALVE 0495 LEVER A-69,A COVER A-69,A-7 5 X-8- SCREW X X/8" 6 X-9-80 NUT /" CONNECTOR ASSY /8"TUBE-/6"NPTF CONNECTOR ASSY /"TUBE-/6"NPTF CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF K-744,S ELBOW ASSY /"TUBE-/8"NPTF ELBOW ASSY 8450 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-,K-4,K UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP CONNECTOR ASSY 850 /8"TUBE-/8"NPTF CONNECTOR ASSY /"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-4,K A-69 ROADRANGER VALVE ASSY 999 A-7 ROADRANGER VALVE ASSY 999 S-578 ROADRANGER VALVE ASSY A STANDARD-W/LOGO A - 5 (LEFT OF DRIVER)-W/LOGO RTLO - W/SHIFT PATTERN 50

51 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where 5

52 Item Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG HOUSING ONLY (RTLO) GASKET 498 K-88,S-69,S- 70,S-7,S- 7,S-90,S BREATHER 605 /4" NPT K-744 X--404 PIPE PLUG /4" NPT OIL TROUGH WILL CAUSE INTERFERENCE ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. S-7,S AIR VALVE SHAFT 777 S-7,S-7,S- 90,S-9 6 X-8-4 CAPSCREW NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. 7 X--60 PIPE PLUG X 60 /8" NPT 8 X-8L-609 CAPSCREW /8"-6X-/4" 779 GASKET S-69,S-70,S- 7,S-7,S- 90,S PLUG 778 S-69,S-70,S- 7,S-7,S- 90,S NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED LIFTING EYE 705 S-76 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW /8"-6X-/4" OR USE PCS OF X-8L-604 WITH PCS OF X-8L-60 K PIN S-69,S-70,S- 7,S-7,S- 90,S GASKET S-69,S-70,S- 7,S-7,S- 90,S REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN PLUG 597 S-69,S-70,S- 7,S-7,S- 90,S SPRING K-7,K-4,K- 744,S-7,S- 7,S-90,S-9 X STEEL BALL /" 5

53 Item Description Replaced Qty. Notes Kits/Assys Where K-04 ACTUATOR PIN KIT 4087 K SHIFT YOKE REVERSE/LO S-7,S-90 7 X-4-00 STEEL BALL /4" SHIFT BLOCK ST/ND S-7,S LOCKSCREW 5 S-7,S-7,S- 90,S INTERLOCK PIN K-7,S-7,S- 7,S-90,S SHIFT BLOCK RD/OD S-7,S SHIFT BLOCK 894 RD/OD S-7,S-7,S- 90,S YOKE BAR RD/OD S-7,S SHIFT YOKE ST/ND S-7,S-7,S- 90,S YOKE BAR ST/ND S-7,S SNAP RING K-04,S-7,S- 7,S-90,S ACTUATOR S-7,S-7,S- 90,S SHIFT YOKE 0450 RD/OD K-744,S-7,S- 7,S-90,S YOKE BAR REVERSE/LO S-7,S PLUNGER S-7,S-7,S- 90,S SPRING K-7,S-7,S- 7,S-90,S PLUG S-7,S-7,S- 90,S S-7 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN 999 S-90 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN 5

54 Group: SLAVE VALVE - A A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-744 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A PISTON A CAP 5 A S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 54

55 Group: SPLITTER CYLINDER 5 7 Indicates part of item SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A - 604,A GASKET K-88,K SPLITTER CYLINDER O- RING K PISTON O- RING K-,K-4,K X--805 NUT O- RING K O- RING K-,K-4,K O- RING K-,K-4,K X040 BREATHER K- SPLITTER VLV REPL KIT 40097,4040,4040,A

56 Item Description Replaced Qty. Notes Kits/Assys Where 8 X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 999 K- SPLITTER VLV REPL KIT 40097,4040,4040,A

57 57