Series cc Axial Piston Pump. Parts Manual
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- Jonas Manning
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1 Series cc Axial Piston Pump
2 GENERAL INFORMATION Service parts identification... 4 Nameplate... 4 Date code... 5 Service bulletins... 5 Procedure to identify a part... 5 Order code... 7 VARIABLE DISPLACEMENT PUMP Common parts Special hardware Displacement limitation End cap Charging system Auxiliary mounting Charge pressure setting Shaft Control Filtration High pressure protection Orifice Overhaul seal kit Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations aren t in conflict with agreed specifications. All trademarks in this material are properties of their respective owners. Front cover illustrations: P , P , P , P L0893 Rev AA January 2007
3 Contents SERVICE BULLETIN BLN (charge pump design change) SB (servo arm/swashplate change) SB (slipper holddown clearance) SB (piston improvement) SB (remote pressure filtration change) SB (incorporation of adjustable charge relief valve) SB (leveler/servo pressure check valves) SB (charge pump redesign) SB (overall length reduction) SB (pump redesign) SB (feedback link retention) SB (charge pump redesign) SB (servo arm/speed ring interference) SB (swashplate cage locator) SB (side cover washer elimination) SB (elinmination of housing/end cap screw) SB (integral filtration manifold) SB (MDC w/electric solenoid override manifold change) SB (side cover design change) SB (feedback link change) SB (swashplate leveler assembly design change) SB (cage locator pin) SB (piston holddown redesign) SB (charge pump shaft) SB (swashplate leveler design change) SB (feedback link change) SB (side cover insert material change) SB (cage locator pin) SB (HDC gasket change) SB (displacement limiter screw) SB (leveler spring shim) SB (31cc charge pump improvements) SB (auxiliary mounting pad) SB (auxiliary flange change pump cover change) L0893 Rev AA January
4 General information SERVICE PARTS INDENTIFICATION The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the Series 90, 100 cc variable displacement pumps. The parts listed include all parts which may be used when performing either Minor Repairs, Major Repairs or Conversions on the Series 90, 100 cc pump. NAMEPLATE Each unit will have a nameplate affixed to the housing. The nameplate will include the following information. Model Code The Sauer-Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product. Model Number The Sauer-Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number. Serial Number The Sauer-Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period. Ames, Iowa, U.S.A. Model Code Model No. Neumunster, Germany Typ 90L100 EP 1 CD 60 P 3 F1 D 03 GBA Ident Nr A Serial No. Fabr Nr MADE IN U.S.A. The letter code indicates the location of original manufacture (assembly). A indicates the unit was originally assembled in Ames, Iowa, USA. N indicates the unit was originally assembled in Neumunster, Germany. The first number (2 digits) indicates the year of manufacture. ( 01 would indicate the unit was manufactured in 2001) The second number (2 digits) indicates the calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit L0893 Rev AA January 2007
5 General information DATE CODE The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order. EXAMPLE: The service part desired is Item G30 Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit 60 G End cap gasket 1 G End cap gasket (SB ) 1 All units using this order code with a date code of and up to and including 89-45, must use part number All units with a date code of and newer must use part number SERVICE BULLETINS PROCEDURE TO IDENTIFY A PART A Service Bulletin Number (SB- - _) may follow the Part Name of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you recieve them. General The modular design of Series 90 units results in a simplified service parts list and part number identification procedure. The same item numbers are used for same part names on all units within a product type. (Example: The lip seal - Item L40 has the same item number on all pumps.) A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: ( ), customers would order if ordering the part in the United States.) Example of a Part Identification The nameplate on a Series 90 pump has an Order Code of 90L075 EP 1 CD 60 P 3 F1 D 03 GBA Use the following procedures to determine the part number of the drive shaft used on this pump. 1) Referring to the input shaft module in the Order Code (see page 7), the input shaft option for this pump is identified by the code F1. (90L075 EP 1 CD 60 P 3 F1 D 03 GBA ) 2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which is F1. The shaft is found to be item L100 and part number L0893 Rev AA January
6 Notes 6 520L0893 Rev AA January 2007
7 Order code Series Displacement M P J G N F L H T W Y Z K 9 0 L E P 1 C D 6 0 P 3 F 1 D 0 3 G B A Rotation Control Pressure regulation Auxiliary mounting pad End cap Filtration Displacement limitation Shaft Charging system Control orifice Special hardware features High pressure setting port A High pressure setting port B Charge pressure setting P E 520L0893 Rev AA January
8 B72 B72A B80 B90 B80A B90 B70 L40 L60 L70 B82 B82A B10 B70A L20 L10 L50 L25 B50 B71A B71 B50 B30 D01 D55 E50 F20 D65 M14 E90 D95 D10 D75 D70 D60 D85 E10 E70A E70 E40 E60 D80 D50 E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
9 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B Housing (SB ) 1 B ( ) Cradle bearing assembly 1 B Pin 2 B ( ) Plug assembly 1 B70A ( ) O-ring 1 B ( ) Plug assembly 1 B71A ` ( ) O-ring 1 B ( ) Plug assembly 1 B72A ( ) O-ring 1 B ( ) Plug assembly 1 B80A ( ) O-ring 1 B ( ) Plug assembly (SB ) 1 B82A ( ) O-ring 1 B Control filter screen 3 D ( ) Swashplate assembly (SB ) 1 D Servo arm assembly (SB ) 1 D Swashplate (SB ) 1 D ( ) Screw 1 D Swashplate guide 1 D Screw (SB ) 1 D Washer 1 D Spiral head pin 1 D ( ) Cage locator link (SB ) 1 D Pin (SB & SB ) 1 D ( ) Spring 1 E Side cover 1 E Side cover (SB , SB , SB ) 1 E Side cover (SB ) 1 E ( ) Seal nut 2 E ( ) O-ring 1 E Screw (SB ) 6 E ( ) Plug assembly 1 E70A ( ) O-ring 1 E Insert assembly (SB & SB ) 1 F ( ) Slider block (SB ) 1 L Roller bearing 1 L Retaining ring 1 L Seal carrier assembly (SB ) 1 L Lip seal (SB ) 1 L ( ) O-ring 1 L Retainer plate 1 L ( ) Screw 4 520L0893 Rev AA January
10 C30 C20 S07 C40 C05 C50 C70 C13 C14 C16 C15 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E80 E20 E24 E80 E22 E80 E22 E24 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
11 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE CAA & HNP B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, hollow (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Leveler (SB & SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 E Spring seat replacement kit (SB ) 2 S Cylinder block kit, without speed ring, hollow piston 1 CAB B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, hollow (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, without speed ring, hollow piston 1 520L0893 Rev AA January
12 C20 S07 C40 C30 C05 C50 C70 C13 C16 C15 C14 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
13 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE EBA B KPPG13408 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 S Cylinder block kit, with speed ring 1 EBC B KPPG13408 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, with speed ring 1 EBD B KPPG14408 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, with speed ring 1 520L0893 Rev AA January
14 C20 S07 C40 C30 C05 C50 C70 C13 C16 C15 C14 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
15 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE EBE B KPPG15408 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, with speed ring 1 EBN B KPPG13408 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Spring seat 2 S Cylinder block kit, with speed ring 1 EDD B KPPG12408 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, with speed ring 1 520L0893 Rev AA January
16 C20 S07 C40 C30 C05 C50 C70 C13 C14 C80 C16 C15 B83 B83A B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
17 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE EEB B ( ) Plug assembly 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, with speed ring 1 EGA B KPPG15824 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, with speed ring 1 EHA B KPPG16804 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, with speed ring 1 520L0893 Rev AA January
18 C20 S07 C40 C30 C05 C50 C70 C13 C14 C80 C16 C15 B83 B83A B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
19 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE EKA B KPPG16719 Speed sensor 1 C Cylinder block assembly, with speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, with speed ring 1 FAA & NDN B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Leveler (SB & SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 E Spring seat replacement kit (SB ) 2 E Spring 2 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
20 C20 S07 C40 C30 C05 C50 C70 C13 C16 C15 C14 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
21 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE FAB & NBN B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Leveler (SB & SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 E Spring seat replacement kit (SB ) 2 E Spring 2 S Cylinder block kit, without speed ring 1 FAC & NMN B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Leveler (SB & SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 E Spring seat replacement kit (SB ) 2 E Spring 2 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
22 C20 S07 C40 C30 C05 C50 C70 C13 C16 C15 C14 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
23 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE FAD & NSN B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Leveler (SB & SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 E Spring seat replacement kit (SB ) 2 E Spring 2 S Cylinder block kit, without speed ring 1 FAP B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
24 C20 S07 C40 C30 C05 C50 C70 C14 C13 B84 C16 C15 B83 B83A C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
25 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE FAV B Diagnostic receptical 1 B Dust cover 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, without speed ring 1 FBA B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
26 C20 S07 C40 C30 C05 C50 C70 C14 C13 B84 C16 C15 B83 B83A C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E82 E80 E82 E20 E24 E80 E24 E82 E80 E22 E82 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
27 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE FBC B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, without speed ring 1 FBF B Diagnostic receptical 1 B Dust cover 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring 2 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
28 C20 S07 C40 C30 C05 C50 C70 C13 C16 C15 C14 C80 B83 B83A W20 E30 E30 E30 E30 E20 E24 E80 E24 E80 E20 E24 E80 E24 E22 E80 E22 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
29 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE GBA & NNN B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Leveler (SB & SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 E Spring seat replacement kit (SB ) 2 S Cylinder block kit, without speed ring 1 GBG B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 S Cylinder block kit, without speed ring 1 W Set screw 1 520L0893 Rev AA January
30 C30 C20 S07 C40 C05 C50 C70 C13 C14 C16 C15 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E80 E20 E24 E80 E22 E80 E22 E24 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
31 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE GCA B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, without speed ring 1 GFD B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, without speed ring 1 GFH B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
32 C30 C20 S07 C40 C05 C50 C70 C13 C14 C16 C15 C80 B83 B83A E30 E30 E30 E30 E20 E24 E80 E24 E80 E20 E24 E80 E22 E80 E22 E24 Enlarged bold type item numbers are recommended part to stock for servicing. E E L0893 Rev AA January 2007
33 COMMON PARTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B83A ( ) O-ring 1 C Spring seat 1 C Cylinder block spring 1 C Spring retainer 1 C Retaining ring 1 C Slipper guide 1 C Slipper guide bearing (SB ) 2 C Spacer (SB & SB ) 4 C Obsolete Washer (SB & SB ) 4 C Screw (SB & SB ) 4 E Shim (SB & SB ) 2 E Guide post SB ) 2 E Guide post replacement kit (SB ) 2 E Guide post replacement kit (SB ) 2 E Spring 2 SPECIAL HARDWARE GFJ B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, without speed ring 1 GFK B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 S Cylinder block kit, without speed ring 1 KCA B ( ) Plug assembly 1 C Cylinder block assembly, without speed ring 1 C Piston assembly, welded (SB ) 9 C Valve plate 1 E Leveler 1 E Leveler (SB ) 1 E Leveler (SB ) 1 E Spring seat 2 E none Spring seat 0 E Spring seat replacement kit (SB ) 2 S Cylinder block kit, without speed ring 1 520L0893 Rev AA January
34 F01 F112 F111 F113 F111 F40 F50 F40 F50 F12 F11 F10 F11 F12 F50 F40 F211 F50 F40 F213 F212 E E F211 Enlarged bold type item numbers are recommended part to stock for servicing. F L0893 Rev AA January 2007
35 DISPLACEMENT LIMITATION Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit 2 F F003-A Displacement limiter kit, adjustable 1 F F004-A Displacement limiter kit, adjustable 1 F Servo piston assembly (SB ) 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F ( ) Screw 3 F ( ) Screw 3 F ( ) Seal nut 1 F Set screw (SB ) 1 3 F F003-A Displacement limiter kit, non-adjustable 1 F F003-A Displacement limiter kit, non-adjustable 1 F Servo piston assembly (SB ) 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F ( ) Screw 3 F ( ) Screw 3 4 F F004-A Displacement limiter kit, adjustable 1 F F004-A Displacement limiter kit, adjustable 1 F Servo piston assembly (SB ) 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F ( ) Screw 3 F ( ) Seal nut 1 F Set screw (SB ) 1 F ( ) Screw 3 F ( ) Seal nut 1 F Set screw (SB ) 1 520L0893 Rev AA January
36 F120 F119 F118 F116 F123 F115 F124 F117 F111 F40 F50 F122 F121 F12 F11 F10 F11 F12 F50 F40 F210 F211 E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
37 DISPLACEMENT LIMITATION Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit 7 F F003-A Servo cylinder 1 F Servo piston assembly 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F Servo cylinder 1 F Screw 3 F Screw 1 F Spring guide 1 F Spring housing 1 F Spring 1 F Spring guide 1 F Retaining ring 1 F Castle nut 1 F Hex nut 1 F Adjust screw 1 F Seal nut 1 F ( ) Screw 3 520L0893 Rev AA January
38 F01 F111 F40 F50 F12 F11 F10 F11 F12 F117 F115 F123 F116 F118 F50 F40 F119 F120 F121 F122 F211 F224 E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
39 DISPLACEMENT LIMITATION Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit B F F003-A Servo cylinder 1 F Servo piston assembly 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F ( ) Screw 3 F Screw 1 F Spring guide 1 F Spring housing 1 F Spring 1 F Spring guide 1 F Retaining ring 1 F Castle nut 1 F Hex nut 1 F Adjust screw 1 F Servo cylinder 1 F Screw 3 F Seal nut 1 520L0893 Rev AA January
40 F114 F01 F112 F111 F113 F111 F40 F50 F40 F50 F12 F11 F10 F11 F12 F50 F40 F211 F50 F40 F213 F212 F211 F214 Enlarged bold type item numbers are recommended part to stock for servicing. E E F L0893 Rev AA January 2007
41 DISPLACEMENT LIMITATION Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit F F Servo cylinder 1 F Servo cylinder 1 F Servo piston assembly (SB ) 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F ( ) Screw 3 F ( ) Screw 3 J F F004-A Displacement limiter kit, adjustable 1 F F004-A Displacement limiter kit, adjustable 1 F Servo piston assembly 1 F ( ) O-ring 2 F ( ) Piston ring 2 F O-ring 2 F ( ) O-ring 2 F ( ) Screw 3 F ( ) Seal nut 1 F Set screw 1 F Plastic cover 1 F ( ) Screw 3 F ( ) Seal nut 1 F Set screw 1 F Plastic cover 1 520L0893 Rev AA January
42 G53 G54 G54A G53A G63 G30 G90 G04 G20 G18A G96 (deleted 95-06) G93 G18 G94 G95 G97 G51A G51 G50A G50 G52 G63 G40 G52A G48A G48 G49A G49 G17A G17 E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
43 END CAP, SIDE PORTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit G ( ) Plug (SB ) 1 G17A ( ) O-ring 1 G ( ) Plug (SB ) 1 G18A ( ) O-ring 1 G ( ) Jounal bearing 1 G End cap gasket (SB ) 1 G End cap gasket (SB ) 1 G Bushing 1 G ( ) Plug assembly 1 G48A ( ) O-ring 1 G ( ) Plug assembly 1 G49A ( ) O-ring 1 G ( ) Plug assembly 1 G50A ( ) O-ring 1 G ( ) Plug assembly 1 G51A ( ) O-ring 1 G ( ) Plug assembly 1 G52A ( ) O-ring 1 G ( ) Plug assembly 1 G53A ( ) O-ring 1 G ( ) Plug assembly 1 G54A ( ) O-ring 1 G ( ) Screw 1 G ( ) Screw (SB ) 1 G ( ) Screw 1 G ( ) Spacer 1 G ( ) Spacer 1 G Lifting bracket 1 G Lifting bracket 1 G ( ) Washer 1 G ( ) Washer 1 G Screw (SB ) 1 G ( ) Screw (SB ) 1 G ( ) Screw 1 G ( ) Screw (SB ) 1 6 & 60 G End cap assembly, side ports (SB ) 1 2 & 61 G End cap assembly, side ports (SB ) 1 G Split clamp 4 H & 62 G End cap assembly, metric threads at side ports 1 65 G End cap assembly, metric threads at side ports, special 1 6P G End cap assembly, metric threads at side ports, CW 1 520L0893 Rev AA January
44 G53 G53A G30 G54 G54A G90 G04 G45 G20 G45A G96 (deleted 95-06) G93 G94 G95 G97 G51A G51 G40 G52A G47 G48A G48 G46A G46 G49A G49 G63 G63 G52 G52A E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
45 END CAP, TWIN PORTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit G ( ) Jounal bearing 1 G End cap gasket (SB ) 1 G Bushing 1 G ( ) Plug assembly 1 G45A ( ) O-ring 1 G ( ) Plug assembly 1 G46A ( ) O-ring 1 G ( ) Plug assembly 1 G47A ( ) O-ring 1 G ( ) Plug assembly 1 G51A ( ) O-ring 1 G ( ) Plug assembly 1 G52A ( ) O-ring 1 G ( ) Plug assembly 1 G53A ( ) O-ring 1 G ( ) Plug assembly 1 G54A ( ) O-ring 1 G ( ) Screw 1 G ( ) Screw (SB ) 1 G ( ) Screw 1 G ( ) Spacer 1 G ( ) Spacer 1 G Lifting bracket 1 G Lifting bracket 1 G ( ) Washer 1 G ( ) Washer 1 G Screw (SB ) 1 G ( ) Screw (SB ) 1 G ( ) Screw 1 G ( ) Screw (SB ) 1 8 & 80 G End cap assembly, twin ports (SB ) 1 1 & 81 G End cap assembly, twin ports (SB ) 1 G Split clamp 4 M & 82 G End cap assembly, metric threads at twin ports 1 9 & 89 G End cap assembly, twin ports, special 1 P & 8G G End cap assembly, twin ports, special 1 520L0893 Rev AA January
46 G53 G53A G30 G87 G54 G54A G04 G45 G45A G90 G20 G93 G94 G95 G97 G51A G51 G40 G52A G47 G46A G46 G52 G52A E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
47 END CAP, TWIN PORTS Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit G ( ) Jounal bearing 1 G End cap gasket 1 G Bushing 1 G45A ( ) O-ring 1 G ( ) Plug assembly 1 G46A ( ) O-ring 1 G ( ) Plug assembly 1 G47A ( ) O-ring 1 G ( ) Plug assembly 1 G51A ( ) O-ring 1 G ( ) Plug assembly 1 G52A ( ) O-ring 1 G ( ) Plug assembly 1 G53A ( ) O-ring 1 G ( ) Plug assembly 1 G54A ( ) O-ring 1 G ( ) Screw 1 G ( ) Spacer 1 G Lifting bracket 1 G ( ) Washer 1 G ( ) Screw 1 8M G End cap assembly, twin ports, with diagnosic recepticle 1 G Diagnostic recepticle 1 G45A ( ) O-ring 1 8W G End cap assembly, twin ports 1 G ( ) Plug assembly 1 G45A ( ) O-ring 1 520L0893 Rev AA January
48 H25 H90A H90 H70 H80 H25 H50 H90 M H70 H05 H40 H50 H60 H90A H80 L H80 H05 H40 H50 H60 G H70 H80 D, E, and F E E Enlarged bold type item numbers are recommended part to stock for servicing L0893 Rev AA January 2007
49 CHARGING SYSTEM Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit D H Charge pump set, 17 cc (SB *) 1 H Pin 1 H Charge pump shaft (SB * & SB ) 1 H Charge pump shaft (SB ) 1 H Key 1 H Retaining plate 1 H ( ) Screw 6 * For information regarding replacement parts for units built from to 93-14, refer to BLN in the appendix. E H Charge pump set, 20 cc (SB *) 1 H Pin 1 H Charge pump shaft (SB & SB ) 1 H Charge pump shaft (SB ) 1 H Key 1 H Retaining plate 1 H ( ) Screw 6 * For information regarding replacement parts for units built from to 93-14, refer to BLN in the appendix. F H Charge pump set, 26 cc (SB *) 1 H Pin 1 H Charge pump shaft (SB & SB ) 1 H Charge pump shaft (SB ) 1 H Key 1 H Retaining plate 1 H ( ) Screw 6 * For information regarding replacement parts for units built from to 93-14, refer to BLN in the appendix. G H Charge pump set 1 H Charge pump set, 31 cc (SB ) 1 H Pin 1 H Charge pump shaft 1 H Charge pump shaft (SB & SB ) 1 H Key 1 H ( ) Screw 6 H ( ) Screw (SB ) 6 L H ( ) Charge pump spacer 1 H Charge pump shaft (SB & SB ) 1 H Charge pump shaft (SB ) 1 H Retaining plate 1 H ( ) Screw 6 H ( ) Plug assembly 1 H90A ( ) O-ring 1 M H Charge pump spacer 1 H Retaining plate 1 H ( ) Screw 6 H ( ) Plug assembly 1 H90A ( ) O-ring 1 520L0893 Rev AA January
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